4.21
FUEL INJECTION
4
Tps Tester - Correct Reference Voltage
A 5 volt reference voltage signal from the test harness is
required for the TPS test to be accurate. Refer to the instructions
provided with the TPS Test Adapter Harness (
2201519
) or
follow these steps to check reference voltage.
• Harness Test: Insert black voltmeter probe into the
“Bk” test port.
• Connect the red meter probe into the “R” port and
verify the voltage is 4.99-5.01 vdc. If this reading is
low, verify the 9 volt battery is good or try a new 9 volt
battery.
Throttle Position Sensor Replacement
NOTE: The correct position of the TPS is established and set at
the factory. If the TPS is repositioned, replaced or loosened it
must be recalibrated.
1.
Remove the LH side panel assembly.
2.
Disconnect sensor from the engine harness.
3.
Loosen and rotate the throttle body (B) to gain access to the
retaining screws (if required).
4.
Remove the retaining screws and replace the sensor, but do
not tighten the screws at this point.
5.
Refer to “TPS Initialization” for setting the TPS voltage.
Throttle Position Sensor (Tps) Initialization
Establishing a TPS setting :
This step is crucial as it sets the
TPS position using the fixed physical stop.
• Open and close throttle plate a couple of times to ensure
full throttle closing. Do not snap closed, as this could
cause unnecessary throttle plate to throttle body
interference and/or damage.
• Set up the TPS Test Adapter Harness
2201519
. Verify
that the 9 volt battery is new. Figure 2.
•
(NOTE: Applies to 500 EFI ONLY)
Attach the RED
meter lead to the “R” port and BLACK meter lead to
the “Y” port of the TPS Tester Harness
2201519
, verify the voltage output of the TPS reads
1.10 - 1.14 vdc
.
• If it does not read
1.10 - 1.14 vdc
, loosen the screws
holding the TPS to the throttle body. Rotate TPS until
voltmeter reads
1.10 - 1.14 vdc
.
• Retighten TPS mounting screws to specification and
verify the voltage did not change.
The correct position of the throttle body idle
stop is established and set at the factory. Do not
loosen the throttle body idle stop or alter the
stop position in any fashion. If the stop is
repositioned, the entire throttle body assembly
must be replaced.
500 EFI engines - Apply RED meter lead to the “R”
port and BLACK meter lead to the “Y” port of TPS
Tester Harness to obtain correct reading.
=
T
TPS Retaining Screws:
17.7
in. lbs. (2 ± 0.5 Nm)
TPS Tester Adapter
Harness-
2201519
Fig. 2
1.12v
Should Read:
1.10 - 1.14 vdc
Содержание 2007 Sportsman 450 EFI
Страница 4: ...NOTES...
Страница 20: ...NOTES GENERAL INFORMATION 1 16...
Страница 27: ...2 7 MAINTENANCE 2 LUBRICATION FLUIDS SPORTSMAN Component Locations Sportsman Only Deluxe...
Страница 58: ...2 38 MAINTENANCE Maintenance Schedule Service Date Hours Miles Service Performed Serviced By...
Страница 71: ...3 13 ENGINE 3 EH50PL Engine Exploded Views Crankshaft Cylinder and Piston Cylinder Head Crankcase Valvetrain...
Страница 78: ...3 20 ENGINE Cylinder Head Exploded View EH50PL EH50PL A...
Страница 113: ...FUEL SYSTEM 4 1 CHAPTER 4 FUEL SYSTEM 4 ELECTRONIC FUEL INJECTION 4 3 4 30 CARBURETOR SPORTSMAN 450 4 31 4 47...
Страница 114: ...4 2 FUEL SYSTEM...
Страница 138: ...4 26 FUEL INJECTION TROUBLESHOOTING DIAGRAMS EFI CIRCUIT Power On EFI CIRCUIT Crank Position Sensor...
Страница 139: ...4 27 FUEL INJECTION 4 EFI CIRCUIT Fuel Pump EFI CIRCUIT Ignition Coil...
Страница 140: ...4 28 FUEL INJECTION EFI CIRCUIT Idle Air Control EFI CIRCUIT Throttle Position Sensor...
Страница 141: ...4 29 FUEL INJECTION 4 EFI CIRCUIT Manifold Absolute Pressure Sensor EFI CIRCUIT Engine Coolant Temperature...
Страница 142: ...4 30 FUEL INJECTION EFI CIRCUIT Air Temperature Sensor EFI CIRCUIT Malfunction Indicator Light...
Страница 156: ...4 44 CARBURETOR SPORTSMAN 450 FUEL TANK FUEL DELIVERY SYSTEM Fuel System Exploded View...
Страница 185: ...5 25 BODY STEERING SUSPENSION 5 X2 CARGO BOX Exploded View...
Страница 188: ...5 28 BODY STEERING SUSPENSION X2 SEAT ASSEMBLY Exploded Views...
Страница 268: ...NOTES FINAL DRIVE 7 40...
Страница 270: ...8 2 GENERAL INFORMATION TRANSMISSION GENERAL Mounting Exploded View x2 x3 x4 x4 x2 x1 x1 x1...
Страница 276: ...8 8 GENERAL INFORMATION 242 262 262 262 262 262...
Страница 318: ...NOTES BRAKES 9 30...
Страница 337: ...10 19 ELECTRICAL 10 ALL WHEEL DRIVE AND SPEEDOMETER TROUBLESHOOTING TEST 1 No All Wheel Drive...
Страница 338: ...10 20 ELECTRICAL TEST 2 No Speedometer Display TEST 3 No Reverse Speed Limit...
Страница 339: ...10 21 ELECTRICAL 10 TEST 4 No AWD Hub Safety Limit...
Страница 340: ...10 22 ELECTRICAL TEST 5 Reverse Speed Limiter Activated In Forward Gear TEST 6 Wheel Speed Sensor...
Страница 341: ...10 23 ELECTRICAL 10 TEST 7 Fuel Gauge Display Not Working TEST 8 Shift Indicator Not Working...
Страница 347: ...10 29 ELECTRICAL 10 Components of EFI Alternator and DC CDI Ignition System...
Страница 348: ...10 30 ELECTRICAL EFI Ignition System Testing Flow Chart...
Страница 353: ...10 35 ELECTRICAL 10 PDM...
Страница 363: ...10 45 ELECTRICAL 10 Starter Lockout Diagram EFI Starter Lockout Diagram Sportsman 450...
Страница 369: ...10 51 ELECTRICAL 10 BASIC WINCH WIRING Pre wired Models...
Страница 370: ...10 52 ELECTRICAL TROUBLESHOOTING DIAGRAMS Power On EFI Start Circuit EFI To ECU Pin 12...
Страница 371: ...10 53 ELECTRICAL 10 Ignition Coil EFI Fuel Pump EFI...
Страница 372: ...10 54 ELECTRICAL Fan EFI Charging System EFI...
Страница 373: ...10 55 ELECTRICAL 10 All Wheel Drive EFI Transmission Switch EFI...
Страница 374: ...10 56 ELECTRICAL Reverse Override EFI Differential Solenoid X2...
Страница 383: ...11 3 500 EFI INTERNATIONAL QUADRICYCLE 11 Exploded View Foot Brake Supply Hand Brake Supply...
Страница 386: ...11 6 500 EFI INTERNATIONAL QUADRICYCLE 500 INTERNATIONAL QUADRICYCLE ELECTRICAL Turn Hazard Signal Diagram...
Страница 392: ...IX 6...
Страница 393: ...WD 1 WIRE DIAGRAM 2007 SPORTSMAN ACTIVE DESCENT CONTROL ADC WIRE DIAGRAM...
Страница 394: ...WD 2 WIRE DIAGRAM INTENTIONAL BLANK PAGE...
Страница 395: ...WD 3 WIRE DIAGRAM 2007 SPORTSMAN 450 WIRE DIAGRAM...
Страница 396: ...WD 4 WIRE DIAGRAM...
Страница 397: ...WD 5 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI STANDARD WIRE DIAGRAM...
Страница 398: ...WD 6 WIRE DIAGRAM...
Страница 399: ...WD 7 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI DELUXE WIRE DIAGRAM...
Страница 400: ...WD 8 WIRE DIAGRAM...
Страница 401: ...WD 9 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI INTERNATIONAL WIRE DIAGRAM...
Страница 402: ...WD 10 WIRE DIAGRAM...
Страница 403: ...WD 11 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI X2 WIRE DIAGRAM...
Страница 404: ...WD 12 WIRE DIAGRAM...
Страница 405: ...WD 13 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI X2 QUADRICYCLE WIRE DIAGRAM...
Страница 406: ...WD 14 WIRE DIAGRAM...