2.24
MAINTENANCE
5.
Place a drain pan beneath oil tank and remove the drain plug
(A).
CAUTION:
Oil may be hot. Do not allow hot oil to
come into contact with skin as serious burns may result.
6.
Allow oil to drain completely.
7.
Replace sealing washer (B) on drain plug (A).
NOTE: The sealing surfaces on the drain plug and
the oil tank should be clean and free of burrs, nicks
or scratches.
8.
Reinstall the drain plug (A) and torque it to specification.
9.
Loosen clamp (D).
10. Remove oil hose (E) from screen fitting (C) on bottom of
oil tank.
11. Remove screen fitting (C) and clean the screen.
12. Apply Loctite™ thread sealant 505 or an equivalent pipe
thread sealant or PTFE sealant tape to clean, oil free threads
of fitting (C).
13. Install screen fitting (C) and rotate a minimum of 2 1/2 turns
(clockwise) into the tank threads. Then rotate the screen
fitting clockwise until the nipple of the screen fitting aligns
with the reference marking on the tank.
NOTE: Maximum torque for the screen fitting is 25
ft-lb (34Nm), do not over tighten.
14. Install oil hose (E) on fitting (C) and re-install clamp (D).
15. Place shop towels beneath oil filter. Use Oil Filter Wrench
(
PV-43527
), turn filter counterclockwise to remove.
16. Using a clean dry cloth, clean filter sealing surface on the
crankcase.
17. Lubricate the o-ring on new filter with a thin film of engine
oil. Check to make sure the O-ring is in good condition.
18. Install the new filter and turn it by hand until the filter
gasket contacts the sealing surface, then turn an additional
1/2 of a turn.
19. Approximately 1 cup of engine oil will remain in the
crankcase. To drain, remove drain plug found on lower
right side of crankcase.
NOTE:
The sealing surfaces on the drain plug and
crankcase should be clean and free of burrs, nicks or
scratches.
20. Reinstall drain plug and torque to specification.
21. Remove dipstick and fill tank with 2 quarts (1.9 L) of
Polaris Premium 4 Synthetic Oil.
22. Place gear selector in Park and set parking brake.
NOTE:
Clamp or pinch off the vent line 2” from the oil
tank as shown in the Oil Pump Priming Procedure for the
450/500 engine.
=
T
Oil Tank Drain Plug Torque:
14 ft. lbs. (19 Nm)
Crankcase Drain Plug Torque:
14 ft. lbs. (19 Nm)
CAUTION
Maximum torque for the screen fitting
is 25 ft-lb (34Nm), do not over tighten.
A
B
C
D
E
Reference mark
C
Oil Filter
Engine Sump
Engine Sump Drain Plug- Bottom View
Drain
Содержание 2007 Sportsman 450 EFI
Страница 4: ...NOTES...
Страница 20: ...NOTES GENERAL INFORMATION 1 16...
Страница 27: ...2 7 MAINTENANCE 2 LUBRICATION FLUIDS SPORTSMAN Component Locations Sportsman Only Deluxe...
Страница 58: ...2 38 MAINTENANCE Maintenance Schedule Service Date Hours Miles Service Performed Serviced By...
Страница 71: ...3 13 ENGINE 3 EH50PL Engine Exploded Views Crankshaft Cylinder and Piston Cylinder Head Crankcase Valvetrain...
Страница 78: ...3 20 ENGINE Cylinder Head Exploded View EH50PL EH50PL A...
Страница 113: ...FUEL SYSTEM 4 1 CHAPTER 4 FUEL SYSTEM 4 ELECTRONIC FUEL INJECTION 4 3 4 30 CARBURETOR SPORTSMAN 450 4 31 4 47...
Страница 114: ...4 2 FUEL SYSTEM...
Страница 138: ...4 26 FUEL INJECTION TROUBLESHOOTING DIAGRAMS EFI CIRCUIT Power On EFI CIRCUIT Crank Position Sensor...
Страница 139: ...4 27 FUEL INJECTION 4 EFI CIRCUIT Fuel Pump EFI CIRCUIT Ignition Coil...
Страница 140: ...4 28 FUEL INJECTION EFI CIRCUIT Idle Air Control EFI CIRCUIT Throttle Position Sensor...
Страница 141: ...4 29 FUEL INJECTION 4 EFI CIRCUIT Manifold Absolute Pressure Sensor EFI CIRCUIT Engine Coolant Temperature...
Страница 142: ...4 30 FUEL INJECTION EFI CIRCUIT Air Temperature Sensor EFI CIRCUIT Malfunction Indicator Light...
Страница 156: ...4 44 CARBURETOR SPORTSMAN 450 FUEL TANK FUEL DELIVERY SYSTEM Fuel System Exploded View...
Страница 185: ...5 25 BODY STEERING SUSPENSION 5 X2 CARGO BOX Exploded View...
Страница 188: ...5 28 BODY STEERING SUSPENSION X2 SEAT ASSEMBLY Exploded Views...
Страница 268: ...NOTES FINAL DRIVE 7 40...
Страница 270: ...8 2 GENERAL INFORMATION TRANSMISSION GENERAL Mounting Exploded View x2 x3 x4 x4 x2 x1 x1 x1...
Страница 276: ...8 8 GENERAL INFORMATION 242 262 262 262 262 262...
Страница 318: ...NOTES BRAKES 9 30...
Страница 337: ...10 19 ELECTRICAL 10 ALL WHEEL DRIVE AND SPEEDOMETER TROUBLESHOOTING TEST 1 No All Wheel Drive...
Страница 338: ...10 20 ELECTRICAL TEST 2 No Speedometer Display TEST 3 No Reverse Speed Limit...
Страница 339: ...10 21 ELECTRICAL 10 TEST 4 No AWD Hub Safety Limit...
Страница 340: ...10 22 ELECTRICAL TEST 5 Reverse Speed Limiter Activated In Forward Gear TEST 6 Wheel Speed Sensor...
Страница 341: ...10 23 ELECTRICAL 10 TEST 7 Fuel Gauge Display Not Working TEST 8 Shift Indicator Not Working...
Страница 347: ...10 29 ELECTRICAL 10 Components of EFI Alternator and DC CDI Ignition System...
Страница 348: ...10 30 ELECTRICAL EFI Ignition System Testing Flow Chart...
Страница 353: ...10 35 ELECTRICAL 10 PDM...
Страница 363: ...10 45 ELECTRICAL 10 Starter Lockout Diagram EFI Starter Lockout Diagram Sportsman 450...
Страница 369: ...10 51 ELECTRICAL 10 BASIC WINCH WIRING Pre wired Models...
Страница 370: ...10 52 ELECTRICAL TROUBLESHOOTING DIAGRAMS Power On EFI Start Circuit EFI To ECU Pin 12...
Страница 371: ...10 53 ELECTRICAL 10 Ignition Coil EFI Fuel Pump EFI...
Страница 372: ...10 54 ELECTRICAL Fan EFI Charging System EFI...
Страница 373: ...10 55 ELECTRICAL 10 All Wheel Drive EFI Transmission Switch EFI...
Страница 374: ...10 56 ELECTRICAL Reverse Override EFI Differential Solenoid X2...
Страница 383: ...11 3 500 EFI INTERNATIONAL QUADRICYCLE 11 Exploded View Foot Brake Supply Hand Brake Supply...
Страница 386: ...11 6 500 EFI INTERNATIONAL QUADRICYCLE 500 INTERNATIONAL QUADRICYCLE ELECTRICAL Turn Hazard Signal Diagram...
Страница 392: ...IX 6...
Страница 393: ...WD 1 WIRE DIAGRAM 2007 SPORTSMAN ACTIVE DESCENT CONTROL ADC WIRE DIAGRAM...
Страница 394: ...WD 2 WIRE DIAGRAM INTENTIONAL BLANK PAGE...
Страница 395: ...WD 3 WIRE DIAGRAM 2007 SPORTSMAN 450 WIRE DIAGRAM...
Страница 396: ...WD 4 WIRE DIAGRAM...
Страница 397: ...WD 5 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI STANDARD WIRE DIAGRAM...
Страница 398: ...WD 6 WIRE DIAGRAM...
Страница 399: ...WD 7 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI DELUXE WIRE DIAGRAM...
Страница 400: ...WD 8 WIRE DIAGRAM...
Страница 401: ...WD 9 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI INTERNATIONAL WIRE DIAGRAM...
Страница 402: ...WD 10 WIRE DIAGRAM...
Страница 403: ...WD 11 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI X2 WIRE DIAGRAM...
Страница 404: ...WD 12 WIRE DIAGRAM...
Страница 405: ...WD 13 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI X2 QUADRICYCLE WIRE DIAGRAM...
Страница 406: ...WD 14 WIRE DIAGRAM...