10.62
ELECTRICAL
Low Maintenance Battery - OCV- Open
Circuit Voltage Test
Battery voltage should be checked with a digital multitester.
Readings of 12.8 volts or less require further battery testing and
charging. See charts and Load Test.
NOTE: Lead-acid batteries should be kept at or near
a full charge as possible. If the battery is stored or
used in a partially charged condition, or with low
electrolyte levels, hard crystal sulfation will form on
the plates, reducing the efficiency and service life of
the battery.
NOTE: Use a voltmeter or multimeter to test battery
voltage.
* Measurement at 80
°
F
NOTE: Subtract .01 from the specific gravity reading
at 40
°
F.
Low Maintenance Battery Load Test
NOTE: This test can only be performed on machines
with electric starters. Test cannot be performed with
an engine or starting system that is not working
properly.
A battery may indicate a full charge condition in the OCV test
and the specific gravity test, but still may not have the storage
capacity necessary to properly function in the electrical system.
For this reason, a battery capacity or load test should be
conducted whenever poor battery performance is encountered.
To perform this test:
1.
Hook a multitester to the battery in the same manner as was
done in the OCV test. The reading should be 12.8 volts or
greater.
2.
Engage the starter and observe the battery voltage while
cranking the engine. Continue the test for 15 seconds.
3.
During cranking the observed voltage should not drop
below 9.5 volts.
4.
If the beginning voltage is 12.8 volts or higher and the
cranking voltage drops below 9.5 volts during the test,
replace the battery.
Low Maintenance Battery Charging
Procedure
1.
Remove the battery from the ATV to prevent damage from
leaking or spilled acid during charging.
2.
Charge the battery with a variable rate charging output.
Charge as needed to raise the specific gravity to 1.270 or
greater.
3.
Install battery in vehicle with positive terminal toward the
front. Coat threads of battery bolt with a corrosion resistant
Nyogel Grease (
PN 2871329
).
4.
Route cables so they are tucked away in front and behind
battery.
5.
Connect battery cables.
6.
Install cover on the battery and attach hold down strap.
Table 10-1: LOW MAINTENANCE BATTERY
CHARGING REFERENCE TABLE
S
TATE
OF
C
HARGE
V
OLTAGE
A
CTION
C
HARGE
T
IME
100%
12.8-13 V
None, check
voltage at 3 mos.
after manufacture
date
None
Required
75-100%
12.5-12.8 V
May need slight
charge
3-6 Hours
50-75%
12.0-12.5 V
Needs Charge
5-11 Hours
25-50%
11.5-12.0 V
Needs Charge
At least 13
hours, verify
state of charge
0-25%
11.5 V or less
Needs Charge
At least 20
hours
Table 10-1: OPEN CIRCUIT VOLTAGE
S
TATE
OF
C
HARGE
L
OW
M
AINTENANCE
B
ATTERY
C
ONVENTIONAL
B
ATTERY
100 %
13.0V
12.70V
75% Charged
12.80V
12.50V
50%
12.50V
12.20V
25%
12.20V
12.0V
0% Charged
less than 12.0V
less than 11.9V
CAUTION
To prevent shock or component damage, remove
spark plug high tension leads and connect securely
to engine ground before proceeding.
WARNING
To avoid the possibility of sparks and explosion,
connect positive (red) cable first and negative
(black) cable last.
Содержание 2007 Sportsman 450 EFI
Страница 4: ...NOTES...
Страница 20: ...NOTES GENERAL INFORMATION 1 16...
Страница 27: ...2 7 MAINTENANCE 2 LUBRICATION FLUIDS SPORTSMAN Component Locations Sportsman Only Deluxe...
Страница 58: ...2 38 MAINTENANCE Maintenance Schedule Service Date Hours Miles Service Performed Serviced By...
Страница 71: ...3 13 ENGINE 3 EH50PL Engine Exploded Views Crankshaft Cylinder and Piston Cylinder Head Crankcase Valvetrain...
Страница 78: ...3 20 ENGINE Cylinder Head Exploded View EH50PL EH50PL A...
Страница 113: ...FUEL SYSTEM 4 1 CHAPTER 4 FUEL SYSTEM 4 ELECTRONIC FUEL INJECTION 4 3 4 30 CARBURETOR SPORTSMAN 450 4 31 4 47...
Страница 114: ...4 2 FUEL SYSTEM...
Страница 138: ...4 26 FUEL INJECTION TROUBLESHOOTING DIAGRAMS EFI CIRCUIT Power On EFI CIRCUIT Crank Position Sensor...
Страница 139: ...4 27 FUEL INJECTION 4 EFI CIRCUIT Fuel Pump EFI CIRCUIT Ignition Coil...
Страница 140: ...4 28 FUEL INJECTION EFI CIRCUIT Idle Air Control EFI CIRCUIT Throttle Position Sensor...
Страница 141: ...4 29 FUEL INJECTION 4 EFI CIRCUIT Manifold Absolute Pressure Sensor EFI CIRCUIT Engine Coolant Temperature...
Страница 142: ...4 30 FUEL INJECTION EFI CIRCUIT Air Temperature Sensor EFI CIRCUIT Malfunction Indicator Light...
Страница 156: ...4 44 CARBURETOR SPORTSMAN 450 FUEL TANK FUEL DELIVERY SYSTEM Fuel System Exploded View...
Страница 185: ...5 25 BODY STEERING SUSPENSION 5 X2 CARGO BOX Exploded View...
Страница 188: ...5 28 BODY STEERING SUSPENSION X2 SEAT ASSEMBLY Exploded Views...
Страница 268: ...NOTES FINAL DRIVE 7 40...
Страница 270: ...8 2 GENERAL INFORMATION TRANSMISSION GENERAL Mounting Exploded View x2 x3 x4 x4 x2 x1 x1 x1...
Страница 276: ...8 8 GENERAL INFORMATION 242 262 262 262 262 262...
Страница 318: ...NOTES BRAKES 9 30...
Страница 337: ...10 19 ELECTRICAL 10 ALL WHEEL DRIVE AND SPEEDOMETER TROUBLESHOOTING TEST 1 No All Wheel Drive...
Страница 338: ...10 20 ELECTRICAL TEST 2 No Speedometer Display TEST 3 No Reverse Speed Limit...
Страница 339: ...10 21 ELECTRICAL 10 TEST 4 No AWD Hub Safety Limit...
Страница 340: ...10 22 ELECTRICAL TEST 5 Reverse Speed Limiter Activated In Forward Gear TEST 6 Wheel Speed Sensor...
Страница 341: ...10 23 ELECTRICAL 10 TEST 7 Fuel Gauge Display Not Working TEST 8 Shift Indicator Not Working...
Страница 347: ...10 29 ELECTRICAL 10 Components of EFI Alternator and DC CDI Ignition System...
Страница 348: ...10 30 ELECTRICAL EFI Ignition System Testing Flow Chart...
Страница 353: ...10 35 ELECTRICAL 10 PDM...
Страница 363: ...10 45 ELECTRICAL 10 Starter Lockout Diagram EFI Starter Lockout Diagram Sportsman 450...
Страница 369: ...10 51 ELECTRICAL 10 BASIC WINCH WIRING Pre wired Models...
Страница 370: ...10 52 ELECTRICAL TROUBLESHOOTING DIAGRAMS Power On EFI Start Circuit EFI To ECU Pin 12...
Страница 371: ...10 53 ELECTRICAL 10 Ignition Coil EFI Fuel Pump EFI...
Страница 372: ...10 54 ELECTRICAL Fan EFI Charging System EFI...
Страница 373: ...10 55 ELECTRICAL 10 All Wheel Drive EFI Transmission Switch EFI...
Страница 374: ...10 56 ELECTRICAL Reverse Override EFI Differential Solenoid X2...
Страница 383: ...11 3 500 EFI INTERNATIONAL QUADRICYCLE 11 Exploded View Foot Brake Supply Hand Brake Supply...
Страница 386: ...11 6 500 EFI INTERNATIONAL QUADRICYCLE 500 INTERNATIONAL QUADRICYCLE ELECTRICAL Turn Hazard Signal Diagram...
Страница 392: ...IX 6...
Страница 393: ...WD 1 WIRE DIAGRAM 2007 SPORTSMAN ACTIVE DESCENT CONTROL ADC WIRE DIAGRAM...
Страница 394: ...WD 2 WIRE DIAGRAM INTENTIONAL BLANK PAGE...
Страница 395: ...WD 3 WIRE DIAGRAM 2007 SPORTSMAN 450 WIRE DIAGRAM...
Страница 396: ...WD 4 WIRE DIAGRAM...
Страница 397: ...WD 5 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI STANDARD WIRE DIAGRAM...
Страница 398: ...WD 6 WIRE DIAGRAM...
Страница 399: ...WD 7 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI DELUXE WIRE DIAGRAM...
Страница 400: ...WD 8 WIRE DIAGRAM...
Страница 401: ...WD 9 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI INTERNATIONAL WIRE DIAGRAM...
Страница 402: ...WD 10 WIRE DIAGRAM...
Страница 403: ...WD 11 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI X2 WIRE DIAGRAM...
Страница 404: ...WD 12 WIRE DIAGRAM...
Страница 405: ...WD 13 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI X2 QUADRICYCLE WIRE DIAGRAM...
Страница 406: ...WD 14 WIRE DIAGRAM...