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Revision: 0  

Release date: 28.10.2021 

 

 

 

OWNER’S MANUAL 

1.0

 

 

R

OLL 

T

RAILER 

100

60

FT

 

 

For transporting evenly distributed loads on the trailer 

 

 
 
 

P

ROJECT NUMBER

:

 

11.569.00-B 

 

 

 

 
 
 

Содержание 11.569.00-B

Страница 1: ...Revision 0 Release date 28 10 2021 OWNER S MANUAL 1 0 ROLL TRAILER 100T 60FT For transporting evenly distributed loads on the trailer PROJECT NUMBER 11 569 00 B...

Страница 2: ...NOVATECH ApS Skudehavnsvej 30 DK 9000 Aalborg P O Box 540 Tel 45 98 16 50 09 Fax 45 98 16 80 97 mail novatech dk 2 Revision History REVISION DATE DESCRIPTION PAGE CHANGED BY...

Страница 3: ...iler 16 6 1 Before first use 16 6 2 Connecting the tugmaster 16 6 3 Loading the trailer 17 6 4 Driving with the trailer 19 6 5 Driving on the ramp 20 6 6 Disconnecting the tugmaster 20 6 7 Trailer tra...

Страница 4: ...load kN 820 4 x 205 5th wheel load without gooseneck kN 305 Dimensions Total length mm 18500 Total width mm 2790 Total height mm 900 Rear overhang mm 5000 Length of the loading area ft 60 Running gear...

Страница 5: ...Aalborg P O Box 540 Tel 45 98 16 50 09 Fax 45 98 16 80 97 mail novatech dk 5 Road requirements Max ramp angle deg 6 Max allowable transverse slope deg 4 Max tugmaster angle deg 70 Other requirements...

Страница 6: ...ination Visible forms of animals insects or other invertebrates alive or dead in any lifecycle stage including egg casings or rafts or any organic material of animal origin including blood bones hair...

Страница 7: ...o lift suspend or lower a given mass without fear of breaking TARE Tare is unladen weight of a device Remarks DANGER Highest danger level Immediate danger of death or severe injury The action is forbi...

Страница 8: ...y and damage to the machine There are not always more persons in the immediate vicinity so it requires that operators are extra careful in their use since help is not in the immediate vicinity General...

Страница 9: ...ble undamaged and tested cranes and load attachment gear for the respective load Wear safety shoes Use safety helmet CAUTION Danger from sliding rolling or falling components due to improper use of tr...

Страница 10: ...e starting ensure that all devices are in place and functional Take into account the capacity limits especially lifting capacity Use appropriate safety equipment when working under special temperature...

Страница 11: ...regulations Safety helmet Safety glasses Hearing protection Safety Vest Mask Always obey the local laws and regulations regarding safety All safety equipment must be visually inspected prior to use by...

Страница 12: ...e people are in the danger zone Visual inspection before starting that no person is in the danger area Use safety vest for better visual contact NOTICE Operators should be trained in usage of machine...

Страница 13: ...or U profiles Wheel beam made as box profile above running gear Forklift pockets made of bended C shape profile with reinforcement Reinforced gooseneck tunnel Rear crossbeam square profile Special ar...

Страница 14: ...45 98 16 80 97 mail novatech dk 14 Lubrication nipple placed in wheel and bolts for service Additional 40 pcs of D rings 50t BL 6 at front end 4 at rear end 15 at each main beam Lashing eyes 2 at the...

Страница 15: ...h devices overstressing the structure of the trailer cargo Do not overstress securing devices Do not over tighten securing devices so that the packaging or goods are damaged Do not fasten web lashings...

Страница 16: ...d elements that should be installed after delivery lubrication of all greasing points for complete description of lubrication see section 7 2 Greasing points 6 2 Connecting the tugmaster Lower raise 5...

Страница 17: ...of the trailer as possibly Loading the trailer Before loading make sure that Roll Trailer is parked horizontally The total load of the roll trailer must not exceed its maximum load capacity All cargo...

Страница 18: ...7 mail novatech dk 18 Uniformly Distributed Load UDL as shown in the diagram below Fig 2 so that the centre of gravity of the load is in the appropriate areas of the diagram Other loading methods may...

Страница 19: ...limit 2000m due to the risk of overheating tires and bearings and respect required standstill time at least three hours between driving cycles Keep COG of cargo as low as possible Avoid exceeding max...

Страница 20: ...uch as possible to achieve about 30 50 mm distance between front foot and ground in order to obtain the maximum clearance at the rear when the trailer suspension is on the upper edge of the ramp raise...

Страница 21: ...ed with D rings on its both side beams and both end beams This element helps to secure trailer during its transport Amount D rings used depends from the load Each D ring has 50t braking load BL with 4...

Страница 22: ...Take in account length width and tare of trailer to make sure that forklift truck will be able to handle with it and will provide proper stability during transport Fig 6 Side view of roll trailer wit...

Страница 23: ...ged and roll trailers are completely unloaded To stack and unstack use only forklift truck that will be able to handle with it and will provide proper stability during transport Do not exceed 3 pieces...

Страница 24: ...d Cross Members Dents below 25mm sideways in flange can be accepted Dents below 10mm downwards can be accepted Forklift Pockets Only minor dents below 15mm can be accepted Deck Steel Deck broken deck...

Страница 25: ...ts Dent up to 10mm inwards outwards are accepted Larger dents shall be repaired by straightening etc or if necessary the hub to be changed Tires To be checked for damages If damages exceed width of 50...

Страница 26: ...0 400 bar 36 months recommended disassemble the hub clean bearings check the bearings technical condition change if necessary remove old grease from the hub change the seal apply new grease Grease nip...

Страница 27: ...he rim with hydraulic press force 60t Before that rim surface must be cleaned from rust cuts and particles left from old tires Bends on rim cylinder are not accepted and must be replaced 7 5 Bearings...

Страница 28: ...rmly on the ground Waste handling Dispose of hazardous waste such as waste oil fluids and grease according to your company s regulations 8 Spare parts Spare parts according to table 6 Table 6 Spare pa...

Страница 29: ...supplier inspection if not otherwise agreed Claims and complaints concerning the warranty cannot be taken into account if the inspections and maintenance work have not been performed on schedule Regul...

Страница 30: ...Y REV DESCRIPTION Drawn by date Checked by date Approved by date A DETAIL A 6 2 7 2 12 6 9 4 4 4 14 4 3 2 8 6 13 8 5 8 2 4 No Document Number Rev Title Mass Quantity 1 0 10 101 02 00 0 Rocker arm stra...

Страница 31: ...x16 SP Drw 2021 08 05 2021 08 05 REVISION HISTORY REV DESCRIPTION Drawn by date checked by date Approved by date 1 2 3 2 2 1 9 2 11 2 12 2 10 2 4 2 5 2 6 2 7 2 8 2 Item Number Document Number Rev Titl...

Страница 32: ...Product name Roll Trailer Type No Serial No Service book issued It is clients responsibility to follow service schedule and perform necessary regular maintenance works Warranty void if not followed 1...

Страница 33: ...hone 45 98165009 Fax 45 9816 8097 Mail sale novatech dk Web www novatech dk Machine hours Dedicated service according to service schedule Performed on date Performed by 30 days 30 days 30 days 30 days...

Страница 34: ...hone 45 98165009 Fax 45 9816 8097 Mail sale novatech dk Web www novatech dk Machine hours Dedicated service according to service schedule Performed on date Performed by 30 days 30 days 30 days HALF YE...

Страница 35: ...hone 45 98165009 Fax 45 9816 8097 Mail sale novatech dk Web www novatech dk Machine hours Dedicated service according to service schedule Performed on date Performed by 30 days 30 days HALF YEAR 30 da...

Страница 36: ...45 98165009 Fax 45 9816 8097 Mail sale novatech dk Web www novatech dk Machine hours Dedicated service according to service schedule Performed on date Performed by 30 days HALF YEAR 30 days 30 days 30...

Страница 37: ...hone 45 98165009 Fax 45 9816 8097 Mail sale novatech dk Web www novatech dk Machine hours Dedicated service according to service schedule Performed on date Performed by 30 days 30 days 30 days 30 days...

Страница 38: ...Skudehavnsvej 30 DK 9000 Aalborg Phone 45 98165009 Fax 45 9816 8097 Mail sale novatech dk Web www novatech dk 2 Additional repair maintenance Date Performed by Work description New parts used...

Страница 39: ...Skudehavnsvej 30 DK 9000 Aalborg Phone 45 98165009 Fax 45 9816 8097 Mail sale novatech dk Web www novatech dk Date Performed by Work description New parts used...

Страница 40: ...Skudehavnsvej 30 DK 9000 Aalborg Phone 45 98165009 Fax 45 9816 8097 Mail sale novatech dk Web www novatech dk Date Performed by Work description New parts used...

Страница 41: ...Web www novatech dk Trailer operation book Client Order No Product name Roll Trailer Type No Serial No Date and time of starting work Name and surname of the operator Signature Daily Maintenance Read...

Страница 42: ...Mail sale novatech dk Web www novatech dk Date and time of starting work Name and surname of the operator Signature Daily Maintenance Ready to work Comments YES NO YES NO YES NO YES NO YES NO YES NO Y...

Страница 43: ...Mail sale novatech dk Web www novatech dk Date and time of starting work Name and surname of the operator Signature Daily Maintenance Ready to work Comments YES NO YES NO YES NO YES NO YES NO YES NO Y...

Страница 44: ...97 Mail sale novatech dk Web www novatech dk Date and time of starting work Name and surname of the operator Signature Daily Maintenance Ready to work Comments YES NO YES NO YES NO YES NO YES NO YES N...

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