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Connections with Pizzato Elettrica expansion modules (e.g. CS ME-03••••)

(only ST D•5•••• versions)

OS2

OS1

IS2

IS1

A1

 +

A2

-

ST D•51•••

EDM

OS2

OS1

Modulo di espansione

EDM

EDM

A2

4.7 Operating states

LEGEND: / = off      = indifferent

 

5-pole versions

PWR 

LED

OUT 

LED

IN

LED

ACT

LED

Sensor 

state

Description

/

/

/

/

OFF

Sensor off.

orange

/

/

/

POWER 

ON

Internal tests upon activation.

green

/

/

/

RUN

For ST D•2•••• versions

Actuator outside safety activation area. Safety 

outputs off. O3 output off.

green

/

/

green

RUN

For ST D•6•••• versions

Actuator outside safety activation area. Safety 

outputs off. O3 output active.

green

green

/

green

RUN

For ST D•2•••• versions. Safety outputs active.

Actuator in safe area. O3 output active.

green

green

/

/

RUN

For ST D•6•••• versions. Safety outputs active.

Actuator in safe area. O3 output off.

green

green

/

blinking 

green/

orange

RUN

For ST D•2•••• versions

Actuator in limit activation zone. O3 output 

active. Recommended action: bring the sensor 

back to the safe area.

green

green

/

blinking 

orange

RUN

For ST D•6•••• versions

Actuator in limit activation zone. O3 output off. 

Recommended action: bring the sensor back 

to the safe area.

green

blinking 

red

/

ERROR

Error on outputs.

Recommended action: check for any short 

circuits between the outputs, outputs and 

ground or outputs and power supply, then 

restart the sensor.

red

/

ERROR

Internal error.

Recommended action: restart the sensor. If 

the failure persists, replace the sensor.

8-pole versions

PWR 

LED

OUT 

LED

IN

LED

ACT

LED

Sensor 

state

Description

/

/

/

/

OFF

Sensor off.

orange

/

/

/

POWER 

ON

Internal tests upon activation.

green

/

/

RUN

Sensor with inactive inputs and safety outputs 

off.

green

/

/

/

RUN

For  ST  D•3••••,  ST  D•4••••  e  ST  D•5•••• 

versions

Sensor with inactive inputs, actuator outside 

safety activation area. Safety outputs off. O3 

output off.

green

/

/

green

RUN

For ST D•7•••• e ST D•8•••• versions

Sensor with inactive inputs, actuator outside 

safety activation area. Safety outputs off. O3 

output active.

green

green

RUN

Activation of the inputs.

green

/

blinking 

green/

orange

RUN

Input incoherence.

Recommended action: check for presence 

and/or wiring of inputs.

green

green

RUN

For  ST  D•3••••,  ST  D•4••••  e  ST  D•5•••• 

versions 

Actuator in safe area. 

O3 signalling output active. 

green

/

RUN

For ST D•7•••• e ST D•8•••• versions 

Actuator in safe area. 

O3 signalling output off. 

green

blinking 

green/

orange

RUN

For  ST  D•3••••,  ST  D•4••••  e  ST  D•5•••• 

versions

Actuator in limit activation zone, O3 active.

Recommended action: bring the sensor back 

to the safe area.

green

 blinking 

orange

RUN

For ST D•7•••• e ST D•8•••• versions 

Actuator in limit activation zone, O3 off.

Recommended action: bring the sensor back 

to the safe area.

green

green

green

green

RUN

For  ST  D•3••••,  ST  D•4••••  e  ST  D•5•••• 

versions 

Activation of the inputs. Actuator in safe area 

and safety outputs active.

green

green

green

/

RUN

For ST D•7•••• e ST D•8•••• versions 

Activation of the inputs. Actuator in safe area 

and safety outputs active.

green

blinking 

red

ERROR

Error on outputs.

Recommended action: check for any short 

circuits between the outputs, outputs and 

ground or outputs and power supply, then 

restart the sensor.

red

ERROR

Internal error.

Recommended action: restart the sensor. If the 

failure persists, replace the sensor.

green

blinking 

red

ERROR

For ST D•5•••• versions 

Error detected by EDM input.

Recommended action:

Check the functioning of the contactors and/or 

their switching times.

4.8 Programming rules (ST D•4•••• and ST D•8•••• versions only)

The programmable version is equipped with a dedicated input to enable programming of the sensor 

so that it recognises the code contained in a new actuator. This operation is repeatable an unlimited 

number of times. After programming has been completed, the sensor will recognise only the actuator 

code corresponding to the last executed programming operation.

Attention: The machine manufacturer must allow access to the sensor programming mode 

only for suitably trained individuals.

• 

Observe all the general warning points.

• 

Observe the warnings given in the section INSTALLATION AND CONNECTION INSTRUCTIONS.

• 

Once the operation is carried out, check recognition of the newly programmed actuator and the 

sensor operation.

4.9 Programming procedure

• 

Power the sensor at the rated voltage. The sensor carries out internal tests (1).

• 

The programming operation can be carried out either with the safety inputs deactivated (2) or with 

the safety inputs activated (3).

• 

Activate the I3 programming input by applying the voltage U

e1

. The IN LED starts to flash orange 

to indicate the wait for the new code to be memorised (4).

• 

Position the new actuator on the sensor so that the centring symbols are aligned. When program-

ming is complete the ACT LED emits four green flashes (5).

• 

Programming has been completed successfully when the ACT LED goes out (6). Now deactivate 

the programming input I3.

• 

The sensor restarts automatically and repeats the internal tests (7) in order to be able to switch to 
the "RUN" state.

PWR 

LED

OUT 

LED

IN

LED

ACT

LED

Sensor 

state

Description

orange

/

/

/

POWER 

ON (1)

Internal tests upon activation

green

/

/

/

RUN (2)

Sensor awaiting inputs 

green

/

green

/

RUN (3)

Inputs present, awaiting actuator 

green

/

blinking 

orange

/

PROGRAM-

MING (4)

Programming input active, awaiting new 

actuator for programming

green

/

orange

blinking 

green 

x 4

PROGRAM-

MING (5)

Programming input active. New code 

successfully memorised

green

/

orange

/

PROGRAM-

MING (6)

Programming input active. Programming 

finished.

orange

/

/

/

POWER 

ON (7)

Automatic restart and internal tests

 5   INSTRUCTIONS FOR PROPER USE OF THE DEVICE

5.1  Installation

Attention: Installation must be carried out by qualified staff only.

 

•  Power the sensor and the other safety devices connected to it from a single, safely isolated PELV 

or SELV source compliant with applicable standards.

•  The safety sensor should be powered using a source different from the one used for the equipment.

•  Observe the assured operating (

S

ao

) and release (S

ar

) distances.

•  Adjustments  should  be  carried  out  referring  to  the  diagram  shown  in  the  actuation  distances 

section.

•  Do not deform or modify the device for any reason. 

•  Do not exceed the tightening torques specified in the present manual.

•  The device carries out an operator protection function. Any inadequate installation or tampering 

can cause people serious injuries and even death. 

•  These devices must not be bypassed, removed, turned or disabled in any other way. 

•  If the machine where the device is installed is used for a purpose other than that specified by the 

producer, the device may not provide the operator with efficient protection. 

•  Before commissioning the machine, and periodically, check for correct switching of the outputs and 

correct operation of the system comprising the device and associated safety circuit. 

•  The safety category of the system comprising the safety sensor also depends on external devices 

and their connection. 

•  Before installation, make sure the device is not damaged in any part. 

•  Before installation, ensure that the connection cables are not powered. 

•  Avoid  excessive  bending  of  connection  cables  in  order  to  prevent  any  short  circuits  or  power 

failures. 

•  Do not paint or varnish the device. 

•  Do not use the device as a support or rest for other structures, such as raceways, sliding guides 

or similar. 

•  Before commissioning, make sure that the entire machine or system complies with all applicable 

standards and EMC directive requirements. 

•  The switch fitting surface must always be smooth and clean. 

•  The documents necessary for a correct installation and maintenance are always available in the 

following languages: English, French, German and Italian. 

•  Should the installer be unable to fully understand the documents, the product must not be installed 

and the necessary assistance may be requested (see paragraph 9). 

•  During and after the installation do not pull the electrical cables connected to the device.

•  In proximity of the sensor do not carry out arc welding, plasma welding, or any other process 

that may generate electromagnetic fields of intensity higher than the limits prescribed by the 

standards, even when the sensor is off. 

Should it be necessary to carry out weldings close to a sensor previously installed, it will be 

necessary to first remove it. 

•  Always attach the following instructions to the manual of the machine in which the device is 

installed.

•  These operating instructions must be kept available for consultation at any time and for the whole 

period of use of the device.

5.2 Do not use in the following environments 

•  Do not use in environments where the application causes the device to be subjected to strong 

impacts or vibrations.

•  Do not use in environments where explosive or flammable gases are present.

•  Do not use in environments where ice can form on the device.

•  Do not use in environments containing strongly aggressive chemicals, where the products used 

coming into contact with the device may impair its physical or functional integrity.

5.3 Mechanical stop 

•  The door must always be provided with an independent end-limit mechanical stop at limit of travel. 

All this to protect the device from being knocked when the door is slammed hard.

•  Do not use the sensor as a mechanical stop for the door according to EN ISO 14119.

5.4  Shock, vibrations and wear

•  In case of damages or wear it is necessary to change the whole device.

•  Avoid any impact with the device. Excessive shock and vibrations may affect the correct operation 

of the device.

•  The actuator must not strike the sensor.

© 

2016

 Cop

yr

ight Pizzato Elettr

ica - tr

anslation of the or

iginal instr

uctions

Содержание ST D 2 M Series

Страница 1: ...anco nero viola nero bianco viola bianco connessione A1 IS1 A2 OS1 O3 IS2 OS2 non connesso 1 2 3 4 5 6 7 8 pin 1 2 3 4 5 6 7 8 colore cavo marrone rosso blu rosso bianco nero viola nero bianco viola bianco connessione A1 IS1 A2 OS1 O3 IS2 OS2 I3 EDM 3 5 Distanze di azionamento Portando l azionatore all interno della zona sicura di azionamento area grigio scuro il sensore abilita le uscite sicure L...

Страница 2: ...cite di sicurezza OS1 e OS2 devono essere collegate ad un modulo di sicurezza o ad un PLC di sicurezza E possibile installare più sensori connessi in cascata fino ad un massimo di 32 unità mantenendo la categoria di sicurezza 4 PLe secondo EN ISO 13849 1 e il livello di integrità SIL CL 3 secondo EN 62061 Verificare che il valore di PFH ed MTTFd del sistema costituito dalla cascata di sensori e il...

Страница 3: ...resso di programmazione I3 Il sensore si riavvia automaticamente e riesegue dei test interni 7 per poi portarsi nello stato di RUN PWR LED OUT LED IN LED ACT LED Stato sensore Descrizione arancio POWER ON 1 Test interni all accensione verde RUN 2 Sensore in attesa degli ingressi verde verde RUN 3 Presenza degli ingressi in attesa dell azionatore verde arancio lampeg giante PROGRAM MING 4 Ingresso ...

Страница 4: ... pressione e temperatura 6 2 Generali Per applicazioni di sicurezza fino a SIL 3 secondo EN 62061 PLe cat 4secondoENISO13849 1 Interblocco senza contatto codificato tipo 4 secondo EN ISO 14119 Livello di codifica secondo EN ISO 14119 alto con azionatore 1T basso con azionatore 0T Parametri di sicurezza MTTFd 4077 anni PFHd 1 46E 09 DC High Durata di utilizzo 20 anni Temperatura di esercizio 25 70 ...

Страница 5: ...1 2 3 4 5 6 7 8 pin 1 2 3 4 5 6 7 8 cable colour brown red blue red white black purple black white purple white connection A1 IS1 A2 OS1 O3 IS2 OS2 I3 EDM 3 5 Actuation distances When the actuator is brought inside the safe activation zone dark grey area the sensor enables the safety outputs OUT LED on green When the actuator leaves the safe zone the sensor keeps the safety outputs enabled and by ...

Страница 6: ... must be connected to a safety module or to a safety PLC It is possible to install multiple cascade connected sensors up to a maximum of 32 units whilst maintaining safety category 4 PLe according to EN ISO 13849 1 and integrity level SIL CL 3 ac cording to EN 62061 Check that the PFH value and MTTFd value of the system consisting of the cascade of sensors and the safety module meet the requiremen...

Страница 7: ... Programming has been completed successfully when the ACT LED goes out 6 Now deactivate the programming input I3 The sensor restarts automatically and repeats the internal tests 7 in order to be able to switch to the RUN state PWR LED OUT LED IN LED ACT LED Sensor state Description orange POWER ON 1 Internal tests upon activation green RUN 2 Sensor awaiting inputs green green RUN 3 Inputs present ...

Страница 8: ... EN ISO 13849 1 Interlock without contact coded type 4 acc to EN ISO 14119 Coding level acc to EN ISO 14119 high with 1T actuator low with 0T actuator Safety parameters MTTFd 4077 years PFHd 1 46E 09 DC High Service life 20 years Operating temperature 25 70 C Storage and transport temperature 25 85 C Vibration resistance 10 gn 10 150 Hz acc to IEC 60068 2 6 Shock resistance 30 gn 11 ms acc to EN 6...

Страница 9: ...2 OS1 O3 IS2 OS2 nicht ange schlossen 1 2 3 4 5 6 7 8 Pin 1 2 3 4 5 6 7 8 Kabelfarbe braun rot blau rot weiß schwarz violett schwarz weiß violett weiß Anschluss A1 IS1 A2 OS1 O3 IS2 OS2 I3 EDM 3 5 Betätigungsabstände Wird der Betätiger in den sicheren Betätigungsbereich dunkelgrauer Bereich gebracht aktiviert der Sensor die Sicherheits Ausgänge LED OUT leuchtet grün auf Wenn der Betätiger den sich...

Страница 10: ...icherheits Modulen und Reihenschaltung Wenn ein Sensor ohne EDM Eingang verwendet wird müssen die Sicherheits Ausgänge OS1 und OS2 an ein Sicherheits Modul oder eine Sicherheits SPS angeschlossen werden Es können bis zu 32 Sensoren in Kaskadenschaltung installiert werden wobei die Sicherheits Kategorie 4 PL e gemäß EN ISO 13849 1 und der Integritätsgrad SIL CL 3 gemäß EN 62061 gewahrt bleiben Verg...

Страница 11: ...grammierung vier Mal grün 5 Die Programmierung war erfolgreich wenn die ACT LED erlischt 6 Anschließend den Program miereingang I3 deaktivieren Der Sensor wird automatisch neu gestartet und führt interne Tests 7 durch um anschließend in den Betriebszustand RUN einzutreten PWR LED OUT LED IN LED ACT LED Zustand Sensor Beschreibung orange POWER ON 1 Interne Tests beim Einschalten grün RUN 2 Sensor w...

Страница 12: ...lusskabels unter dem in den elektrischen Eigenschaften der Sicherheits Ausgänge angegebenen zulässigen Wert liegt Schutzart IP67 gemäß EN 60529 IP69K gemäß ISO 20653 Die Kabel vor direktem Wasserstrahl mit hoher Temperatur und Druck schützen 6 2 Allgemeine Daten Für Sicherheits Anwendungen bis SIL 3 gemäß EN 62061 PLe Kat 4gemäßENISO13849 1 Kontaktlose Verriegelung kodiert Typ 4 gemäß EN ISO 14119...

Страница 13: ...lanc violet blanc connexion A1 IS1 A2 OS1 O3 IS2 OS2 non reliée 1 2 3 4 5 6 7 8 Pin 1 2 3 4 5 6 7 8 couleur câble marron rouge bleu rouge blanc noir violet noir blanc violet blanc connexion A1 IS1 A2 OS1 O3 IS2 OS2 I3 EDM 3 5 Distances d actionnement En plaçant l actionneur à l intérieur de la zone de sécurité d actionnement zone en gris foncé le capteur active les sorties de sécurité LED OUT allu...

Страница 14: ...2 doivent être connectées à un module de sécurité ou à un API de sécurité Il est possible d installer jusqu à 32 capteurs connectés en cascade tout en maintenant la catégorie de sécurité 4 PLe selon EN ISO 13849 1 et le niveau d intégrité SIL CL 3 selon EN 62061 Vérifiez que les valeurs PFH et MTTFd du système comprenant les capteurs en cascade et le module de sécurité satisfont bien aux exigences...

Страница 15: ...s de centrage En fin de programmation la LED ACT clignote quatre fois en vert 5 Une programmation réussie se termine par l extinction de la LED ACT 6 Désactivez ensuite l entrée de programmation I3 Le capteur redémarre automatiquement et effectue de nouveau des tests internes 7 pour ensuite passer à l état RUN LED PWR LED OUT IN LED ACT LED État du capteur Description orange POWER ON 1 Tests inter...

Страница 16: ...2 Données générales Pour des applications de sécurité jusqu à SIL 3 selon EN 62061 PL e cat 4 selon EN ISO 13849 1 Interverrouillage sans contact codé type 4 selon EN ISO 14119 Niveau de codification selon la norme EN ISO 14119 élevé avec un actionneur 1T bas avec un actionneur 0T Paramètres de sécurité MTTFd 4077 ans PFHd 1 46E 09 DC élevé Durée d utilisation 20 ans Température en fonctionnement ...

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