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INSTALLING THE NEW CONTROLLER
Tools required: Phillips screwdriver, zip-tie.
1. Remove the new Controller from packaging.
2. Take the disconnected four WHITE connectors and one BLACK connector from the
bottom of the hopper (hanging loose) and string them up into the hopper, poking
them out through the Controller opening on the front.
3. Prepare the new Controller for wire connecting. Holding the new Controller infront
of the opening, match and connect all the connectors appropriately. Ensure the
wires of each are connected firmly.
CONNECTOR
HOPPER WIRE
CONTROLLER WIRE
POWER CORD
WHITE
BLACK/WHITE
BLACK/WHITE
IGNITER
WHITE
WHITE/WHITE
PURPLE/WHITE
AUGER MOTOR
WHITE
RED/RED
RED/WHITE
COMBUSTION FAN
WHITE
YELLOW/YELLOW
YELLOW/WHITE
GRILL PROBE
BLACK
BLACK
WHITE
4. Next, carefully tipping the top edge forward, insert the Controller bottom edge into
the hopper opening. Once the bottom three clips are all in position, tip the top edge
of the Controller into the hopper to lock the top three clips. The Controller should sit
firmly into position. No wires should be exposed through the front of the hopper.
5. Take hold of the wires through the bottom of the hopper and fold them inside,
behind the Controller.
IMPORTANT: Observe the auger motor and combustion fan. Take care
to ensure none of the wires are near these components. Use a zip-tie
to fasten the wires together.
TESTING OPERATION OF THE NEW CONTROLLER
Each of the functions of the Controller have been factory checked before shipping. However, it is suggested
that you verify the operation of the new Controller once more. Follow the following instructions to test the new
Controller is operating as normal.
i. Plug the power cord into a grounded power source. Open the main barrel lid. Check the fire pot to ensure there is
no obstruction for proper ignition. Open the hopper lid. Ensure there are no foreign objects in the hopper or auger
feed system. Fill the hopper with dry, all natural barbecue hardwood pellets.
ii. Turn the Temperature Control Dial to a low temperature position. Press the Power Button to turn the unit on. This
will activate the start-up cycle. The auger feed system will begin to turn, the igniter will begin to glow and the
fan will supply air to the fire pot. The grill will begin to produce smoke while the start-up cycle is taking place.
The barrel lid must remain open during the start-up cycle. To confirm the start-up cycle has begun properly, listen
for a torchy roar, and notice some heat being produced.
iii. After all operations are checked, with the main barrel lid remaining closed, press and hold the Power Button for
three seconds to Power-down the unit. The grill will begin its automatic cool-down cycle. The auger system will
stop feeding fuel, the flame will burn out, and the fan will continue to run until the cycle is complete.
6. After testing, re-install the hopper access panel to the bottom of the hopper.
Fasten with the 4-8 screws.
IMPORTANT: Take special care not to strip the hopper access panel
screws while securing.
7. The grill is now ready to use as normal.
NOTE: Refer to your grills Owner's Manual for complete operation
instructions, care and maintenance, tips, and troubleshooting
information. If lost, please visit www.pitboss-grills.com .
CONNECTING TO THE SMOKE IT® APP
The Smoke iT® icon indicates a connectivity with Wi-Fi. When searching for a connection by Wi-Fi or via Bluetooth®, the Smoke iT®
icon will blink. Once a Wi-Fi connection has been established, the Smoke iT® icon will stay solid. When connected, get live updates
about the actual and set temperatures of the grill, cooking time, and meat probe temperatures.
Follow these instructions on how to connect your grill to the Smoke iT® app with your Android™ or iOS® device. The app will
allow you to control and monitor your grill settings and meat probe temperatures from your mobile device. Enjoy the benefits
that Smoke IT® mobile connectivity has to offer!
1. Download the Smoke iT® app. Open the app and allow Bluetooth® to be enabled for setup. New users will need to create
an account and follow the prompts to login.
2. If you are within Bluetooth® range (9 m / 30 ft), the Smoke iT® app will automatically detect your grill. Select your grill
model. If you do not see your grill on the screen, ensure your unit is connected to a power source and is turned on.
3. Name your grill model (ie. My Smoker) in the app and select "Connect" at the bottom of the screen. This will save your grill
model in the devices menu.
4. From the devices menu, click the grill model to connect. This will show you the Control Board screen.
5. Click the settings option (gear) in the top-right corner, enter your Wi-Fi credentials, then click the check mark at the
bottom of the screen to connect. Now both Bluetooth and Wi-Fi (cloud) icons will show on the devices menu, showing
that the grill is connected.
While using the app, the screen will shine bright when the grill is active and connected. If the app screen or grill goes
dark on the devices menu, check your wireless connection or power source.
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