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5 Installation 

V-551 Linear Stage 

MP160E 

Version: 1.1.1 

15 

In this Chapter 

General Notes on Installation ...................................................................................................... 15 

Connecting the V-551 to the Protective Earth Conductor ........................................................... 16 

Mounting the V-551 onto a Surface ............................................................................................ 17 

Setting Up a Multi-Axis System .................................................................................................... 21 

Option: Modifying the Travel Range ............................................................................................ 27 

Fixing the Load to the V-551 ........................................................................................................ 31 

Connecting the Motor Cable and Sensor Cable to the V-551 ...................................................... 33 

 

 

5.1

 

General Notes on Installation 

 

NOTICE 

 

Attraction of magnetizable objects! 

The magnets on the bottom side of the motion platform of the V-551 can attract magnetizable 

objects such as loose screws. Objects attracted can damage the V-551. 

 

Make sure that there are no movable, magnetizable objects within a radius of at least 

10 cm around the motion range of the platform of the V-551. 

  

 

NOTICE 

 

Damage to magnetically sensitive objects! 

The magnets on the bottom side of the motion platform of the V-551 can damage magnetically 

sensitive objects such as magnetic data carriers and electronic devices. 

 

Make sure that there are no magnetically sensitive objects within a radius of at least 10 cm 

around the motion range of the platform of the V-551. 

  

 

NOTICE 

 

Heating up of the V-551 during operation! 

The heat produced during operation of the V-551 can affect your application. 

 

Install the V-551 so that the application is not affected by the dissipated heat. 

 

Ensure sufficient ventilation at the place of installation.  

 

Make sure that the complete bottom side of the V-551 is in contact with the surface on 

which the V-551 is mounted. 

  

5

 

Installation 

Содержание V-551.2D

Страница 1: ...ge 150 N load capacity PIOne linear encoder with sin cos signal transmission 2 m sensor signal period ironless 3 phase linear motor V 551 4D PIMag precision linear stage 160 mm width 130 mm travel ran...

Страница 2: ...om en about pi patents 2019 Physik Instrumente PI GmbH Co KG Karlsruhe Germany The text photographs and drawings in this manual are protected by copyright With regard thereto Physik Instrumente PI Gmb...

Страница 3: ...nical Features 10 3 7 1 Linear Encoder 10 3 7 2 Reference Point Switch 10 3 7 3 Limit Switches 11 3 7 4 PIMag Magnetic Direct Drive 11 4 Unpacking 13 5 Installation 15 5 1 General Notes on Installatio...

Страница 4: ...Customer Service 45 10 Technical Data 47 10 1 Specifications 47 10 1 1 Data Table 47 10 1 2 Maximum Ratings 49 10 1 3 Ambient Conditions and Classifications 49 10 1 4 Reference Point Switch Specifica...

Страница 5: ...ding of basic servo systems as well as motion control concepts and applicable safety procedures The latest versions of the user manuals are available for download p 2 on our website 1 2 Symbols and Ty...

Страница 6: ...eviate from the actual circumstances Photographic illustrations may also differ and must not be seen as guaranteed properties 1 4 Other Applicable Documents The devices and software tools from PI ment...

Страница 7: ...shown in the browser window Downloading manuals If you have requested access data for protected contents via a registration page see above Click the links in the browser window to change to the conte...

Страница 8: ......

Страница 9: ...rated with suitable gravity compensation not in the scope of delivery The V 551 is not intended for applications in areas in which a failure would present severe risks to human beings or the environme...

Страница 10: ...notes If you give the V 551 to other users also include this user manual as well as other relevant information provided by the manufacturer Use the device only if the user manual is complete Missing i...

Страница 11: ...10 Technical Features 10 3 1 Model Overview Three standard versions of the V 551 are available They differ with regard to the travel range and therefore the dimensions Model Travel range Dimension V 5...

Страница 12: ...re 1 V 551 4D 1 Base body 2 Connection for motor cable panel plug HD Sub D 26 3 Connection for sensor cable socket Sub D 15 4 Motion platform x Positive direction of motion Figure 2 V 551 with transpo...

Страница 13: ...y mark PIMag Brand name of the drive Country of origin Germany Country of origin WWW PI WS Manufacturer s address website Manufacturer s logo 3 4 Scope of Delivery Item number Component V 551 Linear s...

Страница 14: ...he V 551 Controller Description C 891 130300 PIMag motion controller for magnetic direct drives 1 axis 24 48 V 5 A USB and RS 232 interface PC software is included in the scope of delivery of the cont...

Страница 15: ...Switch Specifications p 49 for more information 3 7 4 PIMag Magnetic Direct Drive The V 551 is equipped with a PIMag ironless magnetic direct drive for high velocity and acceleration The drive allows...

Страница 16: ......

Страница 17: ...551 with transport safeguard identical for all models 1 Transport safeguard plate with 2 M4x12 screws Tools and accessories Hex key AF 3 Unpacking the V 551 1 Unpack the V 551 with care 2 Compare the...

Страница 18: ......

Страница 19: ...le objects within a radius of at least 10 cm around the motion range of the platform of the V 551 NOTICE Damage to magnetically sensitive objects The magnets on the bottom side of the motion platform...

Страница 20: ...FORMATION For the positive direction of motion of the motion platform see Product View p 8 5 2 Connecting the V 551 to the Protective Earth Conductor INFORMATION Pay attention to the applicable standa...

Страница 21: ...of 1 2 Nm to 1 5 Nm 4 Make sure that the contact resistance at all connection points relevant for connecting the protective earth conductor is 0 1 at 25 A 5 3 Mounting the V 551 onto a Surface NOTICE...

Страница 22: ...isplacing the hard stops p 27 Mount the V 551 on the surface before modifying the travel range The mounting holes of the V 551 are intended for the following mounting options Mounting option Mounting...

Страница 23: ...m above using four M4x30 screws The motion platform must be pushed to the end of the travel range each time to make the mounting holes accessible This mounting option is used for example when setting...

Страница 24: ...t for the V 551 models Requirements You have read and understood the general notes on installation p 15 The V 551 is not connected to the controller You have provided a suitable surface for the requir...

Страница 25: ...set end of the travel range each time to make the mounting holes accessible Maximum permissible torque M6 8 8 Nm M4 2 6 Nm 3 Check that the stage is affixed firmly to the surface 5 4 Setting Up a Mult...

Страница 26: ...nting the upper stage are only accessible when the motion platform is moved to the factory set end of the travel range exception Mounting a V 551 7D from below If you want to change the travel range o...

Страница 27: ...er stage 2 Upper stage 3 2 of 4 M4x30 screws 1 Align the upper stage on the lower stage so that the corresponding mounting holes overlap 2 Tighten the screws in all mounting holes completely Move the...

Страница 28: ...inor injury from crushing is possible when parts fall off in the following situations When mounting from below When the XY system is tilted by 180 When mounting from above When you move the platform o...

Страница 29: ...for mounting on adapter Mounting holes details see Dimensions p 50 Mounting from above with four M6x30 screws The motion platform of the upper stage must be pushed to the end of the travel range each...

Страница 30: ...es on installation p 15 You have read and understood the general notes on setting up a multi axis system p 21 The used stages are disconnected from the controller You have accounted for the space requ...

Страница 31: ...the mounting holes accessible Maximum permissible torque 8 8 Nm d Check that the upper stage is affixed firmly 3 When the stage has not been mounted onto a surface yet When you have tilted the XY sys...

Страница 32: ...ing for the travel range Figure 12 Hard stops of the V 551 overview and detailed view of a hard stop 1 Cover for the hard stops on the side that faces the type plate Accessible after removal of the co...

Страница 33: ...controller 3 Read the current position of the axis of the V 551 in the used PC software see the documentation of the controller and or the PC software Requirements You have read and understood the ge...

Страница 34: ...e alignment Move the adjustable part of the hard stop so that it can be mounted with four of the eight M2 holes d Insert the four M2 screws into the corresponding holes but do not completely tighten t...

Страница 35: ...m can damage the V 551 For affixing type and mass of the load pay attention to the maximum permissible forces according to the specifications p 47 Avoid tilting torques at the motion platform NOTICE S...

Страница 36: ...u have read and understood the general notes on installation p 15 You have properly mounted the stage onto a surface p 16 or on a V 551 p 21 The V 551 is not connected to the controller You have prepa...

Страница 37: ...Requirements You have read and understood the general notes on installation p 15 Motor cable and sensor cable are not connected to the controller Tools and accessories K020B0089 motor cable HD Sub D 2...

Страница 38: ......

Страница 39: ...ling protective structures NOTICE Damage due to collisions Collisions can damage the stage the load to be moved and the surroundings Make sure that no collisions are possible between the stage the loa...

Страница 40: ...the V 551 Make sure that there are no movable magnetizable objects within a radius of at least 10 cm around the motion range of the platform of the V 551 NOTICE Damage to magnetically sensitive objec...

Страница 41: ...nt p 45 for details on gravity compensation Before switching off or rebooting the controller take suitable measures to ensure that no unintentional displacement of the motion platform are possible NOT...

Страница 42: ...an damage the V 551 and or the load affixed to it If the V 551 is oscillating unusual operating noise immediately switch off the servo mode for the axis on the controller or switch off the controller...

Страница 43: ...oftware The controller and the required PC software have been installed All connections on the controller have been set up see user manual of the controller the V 551 is connected via the motor cable...

Страница 44: ......

Страница 45: ...t safeguard can damage the motion platform of the V 551 as well as cause loss of accuracy Only ship the V 551 in the original packaging and with the transport safeguard installed Tools and accessories...

Страница 46: ......

Страница 47: ...gh Traveling to the hard stop with maximum force Mount the V 551 on an even surface The recommended flatness of the surface is 20 m Avoid lateral forces on the motion platform of the V 551 Ensure that...

Страница 48: ...been activated Re establish the readiness of the system for operation see documentation of the controller Reduce the acceleration and or velocity in the application see documentation of the controller...

Страница 49: ...ion Product and serial numbers of all products in the system Firmware version of the controller if applicable Version of the driver or the software if applicable Operating system on the PC if applicab...

Страница 50: ......

Страница 51: ...ravel range 60 130 230 mm Pitch 50 100 100 rad typ Yaw 50 rad typ Straightness 1 1 2 m typ Flatness 2 m typ Velocity 0 5 m s max Mechanical properties Load capacity in Z 150 N max Load capacity in Y 5...

Страница 52: ...mental linear encoder Sensor signal Sin cos 1 V peak peak 2 m signal period Sensor resolution 0 2 nm nm Min incremental motion 0 5 nm typ Unidirectional repeatability 0 02 m typ Bidirectional repeatab...

Страница 53: ...ative humidity Highest relative humidity 80 for temperatures up to 31 C Decreasing linearly to 50 relative humidity at 40 C Storage temperature 20 C to 60 C Transport temperature 20 C to 60 C Overvolt...

Страница 54: ...60E V 551 Linear Stage 10 2 Dimensions 10 2 1 V 551 2D Dimensions in mm Note that the decimal points are separated by a comma in the drawings Motion platform in reference position Figure 15 Dimensions...

Страница 55: ...10 Technical Data V 551 Linear Stage MP160E Version 1 1 1 51 Figure 16 Dimensions of the V 551 2D Section A and side view...

Страница 56: ...10 Technical Data 52 Version 1 1 1 MP160E V 551 Linear Stage Figure 17 Dimensions of the V 551 2D Side view and top view...

Страница 57: ...erence position shown with solid line The dotted dashed line shows the maximally extended motion platform 1 Maximum displacement of the platform at the negative end of the travel range 2 Maximum displ...

Страница 58: ...1 MP160E V 551 Linear Stage 10 2 2 V 551 4D Dimensions in mm Note that the decimal points are separated by a comma in the drawings Motion platform in reference position Figure 20 Dimensions of the V...

Страница 59: ...10 Technical Data V 551 Linear Stage MP160E Version 1 1 1 55 Figure 21 Dimensions of the V 551 4D Section view A and side view...

Страница 60: ...10 Technical Data 56 Version 1 1 1 MP160E V 551 Linear Stage Figure 22 Dimensions of the V 551 4D Side view and top view...

Страница 61: ...ference position shown by solid line The dotted dashed line shows the maximally extended motion platform 1 Maximum displacement of the platform at the positive end of the travel range 2 Maximum displa...

Страница 62: ...Stage 10 2 3 V 551 7D Dimensions in mm Note that the decimal points are separated by a comma in the drawings Motion platform in reference position Figure 25 Dimensions of the V 551 7D Bottom view and...

Страница 63: ...Side views Figure 28 Stage in reference position shown with solid line The dotted dashed line shows the maximally extended motion platform 1 Maximum displacement of the platform at the positive end o...

Страница 64: ...10 Technical Data 60 Version 1 1 1 MP160E V 551 Linear Stage Figure 29 V 551 7D...

Страница 65: ...10 Technical Data V 551 Linear Stage MP160E Version 1 1 1 61 10 2 4 V 551 AP1 Adapter Dimensions in mm Note that the decimal points are separated by a comma in the drawings Figure 30 V 551 AP1 Adapter...

Страница 66: ...ply voltage for encoder 2 AGND Encoder ground 3 SIN Encoder sine 4 SIN Encoder sine 5 GND Temperature sensor ground 6 COS Encoder cosine 7 COS Encoder cosine 8 N Limit Negative limit switch 9 PT100 PT...

Страница 67: ...1 1 63 10 3 2 Motor Figure 32 HD Sub D 26 connector m Pin Function Description 1 Ph1 Phase 1 2 Ph1 Phase 1 3 Ph2 Phase 2 4 Ph2 Phase 2 5 Ph3 Phase 3 6 Ph3 Phase 3 7 24 25 GND Ground 26 The sign indic...

Страница 68: ......

Страница 69: ...tional national and local rules and regulations In order to fulfil its responsibility as the product manufacturer Physik Instrumente PI GmbH Co KG undertakes environmentally correct disposal of all ol...

Страница 70: ......

Страница 71: ...e V 551 an EU Declaration of Conformity has been issued in accordance with the following European directives EMC Directive RoHS Directive The applied standards certifying the conformity are listed bel...

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