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2.2

DC Power Supply Input

2.2.1

DC Power Supply Requirement

Main Supply

AxN 70.140.4

Voltage

565V

Type

DC power

Fluctuation of Voltage

0 ~ 800V

Nominal Power

48.5KW

Peak Power

97KW

2.2.2

DC Power Supply Cable Fabrication

DC power supply cable is the cable which connect the AxN Size4 Drive with the DC power supply.

This manual only mention the cable fabrication of AxN drive side. The power supply side should be

fabricated based on the requirement of the DC power supply

Step 1: Cable Selection

AxN Size4 drive must use a 3 wire cable with shield as its DC power supply cable. Refer to the

table below to select the appropriate cable:

AxN Size4

Current (A rms)

Recommended

Gauge (mm

)

Recommended

Gauge (AWG)

AxN 70.140.4

85.8

21.15

Step 2: Cable Length Measurement

The AC power supply cable is used to connect the output of the DC power supply with the Power

Input Port (P1) of AxN Size4 Drive. To minimize the interference, the DC power supply must be

installed in close proximity to AxN Size4 Drive as much as possible. But, the distance between two

devices should also comply with the Installation Space Regulation of AxN Size4 Drive (Refer to

1.5

Installation Spacing

Step 3: Strip the Cable Coat

Strip the outside coat of the DC power supply cable for 160mm and reveal the inside shield.

Содержание AxN 70.140.4

Страница 1: ...0 AxN CONFIGURABLE MOTION CONTROL PLATFORM Installation Manual Support Model AxN Size4 AxN 70 140 4 Version V1 0 E...

Страница 2: ......

Страница 3: ...stor Installation 19 2 3 3 External Brake Resistor 20 2 3 4 External Brake Resistor Installation 21 2 4 Motor Power Output 23 2 4 1 Motor Power Output Cable Fabrication 23 2 4 2 Motor Power Output Ins...

Страница 4: ...2 4 4 1 Main CAN 46 4 4 2 Auxiliary Encoder 48 4 5 EtherCAT IN OUT EtherCAT Port 49 4 6 U1 U2 User Connectors 50 4 7 U3 U4 Insulated User Connectors 52...

Страница 5: ...e Failure to comply may result in minor or moderate injury from the drive parts falling 2 Observe proper electrostatic discharge ESD procedures when handling the drive Failure to comply could result i...

Страница 6: ...the area to ensure that the air temperature inside the enclosure does not exceed the specified levels Do not allow ice to develop on the drive Humidity 5 to 90 without condensation Surrounding Area In...

Страница 7: ...5 1 3 Overall Dimensions...

Страница 8: ...rive upright inside the switch cabinet as illustrated below WARNING The airflow inside the drive must be upright after installation as illustrated below If other form of installation must be taken CON...

Страница 9: ...r out B 10mm The distance between other device including other AxN drives and peripheral devices C 30mm The distance between the inside wall of the switch cabinet D 100mm The distance between the bott...

Страница 10: ...its AC power supply cable Refer to the table below to select the appropriate cable AxN Size4 Current A rms Recommended Gauge mm2 Recommended Gauge AWG AxN 70 140 4 70 16 77 5 Step 2 Cable Length Measu...

Страница 11: ...e insulated Terminals on the wires will enhance the connection stability and simplicity between the cable and drive AxN Size4 series drives are recommended to use the E Series Cord End Terminals manuf...

Страница 12: ...e same method to make the remaining wire as the PE wire Then crimp the PE wire into the E16 12 Code End Terminal along with the drainage line Step 8 Check and Mark Check every wire and the connection...

Страница 13: ...the interference the filter must be installed in close proximity to AxN Size4 Drive as much as possible But the distance between two devices should also comply with the Installation Space Regulation...

Страница 14: ...o the corresponding terminals Leave only the insulated part outside Step 5 Tight the Terminals Use a 3mm hexagonal torque wrench to tight the hexagonal screws on PE T S and R Terminals which are in th...

Страница 15: ...13...

Страница 16: ...shield as its DC power supply cable Refer to the table below to select the appropriate cable AxN Size4 Current A rms Recommended Gauge mm2 Recommended Gauge AWG AxN 70 140 4 85 8 21 15 4 Step 2 Cable...

Страница 17: ...ted Terminals on the wires will enhance the connection stability and simplicity between the cable and drive AxN Size4 series drives are recommended to use the E Series Cord End Terminals manufactured...

Страница 18: ...e same method to make the remaining wire as the PE wire Then crimp the PE wire into the E16 12 Code End Terminal along with the drainage line Step 8 Check and Mark Check every wire and the connection...

Страница 19: ...put Port P1 which is on the top of the drive Refer to the following figures for exact locations and terminal Assignment Step 4 Insert Wires into Corresponding Terminals Use a 3mm hexagonal wrench to l...

Страница 20: ...put Port P1 The nominal torque to tight these terminals is 4 0 4 5Nm If the tight torque reaches higher than 8 5Nm the terminal will be broken Step 6 Cable Fixing Use a hose clamp to fix the cable on...

Страница 21: ...thout any brake resistor Failure to comply may result in damage to braking circuit or drive 2 3 1 Internal Brake Resistor Every AxN Series Drive has an internal brake resistor Regard to its properties...

Страница 22: ...equired power to decelerate the load in desired time There are three important factors Resistance Maximum Absorb Energy and Maximum Power Resistance The selection of the external brake resistor resist...

Страница 23: ...rake Resistor Terminals DC and Brk these are the two terminals called External Brake Resistor Terminals AxN Size4 Drive s Internal Brake Resistor Terminals are in the Power Supply Input Port P1 which...

Страница 24: ...broken Step 5 Wire Fixing Use a cable tie to fix the wires on the cable support of AxN Size4 drive Step 6 Resistance Measurement Use an avometer to measure the resistance between DC and Brk Compare i...

Страница 25: ...Cable Selection AxN Size4 drive must use a 4 wire cable with shield as its motor power output cable Refer to the table below to select the appropriate cable AxN Size4 Current A rms Recommended Gauge...

Страница 26: ...End Terminals manufactured by KST Refer to the following table to select the appropriate terminal AxN Size4 Cord End Terminals F mm W mm B mm D mm d1 mm AxN 70 140 4 E16 12 12 8 7 10 0 6 2 5 8 Strip...

Страница 27: ...25 Step 8 Check and Mark Check every wire and the connection between shield and PE wire then label each wire...

Страница 28: ...s into Corresponding Terminals Use a 3mm hexagonal wrench to loosen the hexagonal screws on A B C and either of PE Terminals which are in the drive s Motor Power Output Port P2 Insert the Wires of the...

Страница 29: ...rque to tight these terminals is 4 0 4 5Nm If the tight torque reaches higher than 8 5Nm the terminal will be broken Step 4 Cable Fixing Use a hose clamp to fix the cable on the cable support Make sur...

Страница 30: ...two wires cable as drive s auxiliary power supply cable Step 2 Cable Length Measurement Measure the distance between drive and power supply then determine the suitable cable length NOTE the distance b...

Страница 31: ...y Port Female Plug 4Pin is on the right bottom of the drive And a corresponding Auxiliary Power Supply Terminal Male Plug 4Pin is provided in the accessories Refer to the following figure for exact lo...

Страница 32: ...ns power STO will be activated and the motor will stop Normal version AxN Series Drive has already internally short cut Pin 24V_AUX 24_SAF_H and 24V_SAF_L so that STO function is disabled Step 3 Conne...

Страница 33: ...ation Terminal Configuration Pin Name Function Description 1 Com Common relay contact To be used as drive system OK signal 2 N O Relay normally open contact 3 N C Relay normally closed contact Diagram...

Страница 34: ...32 When the drive is ready N O connects Com and N C disconnects Com illustrated as below...

Страница 35: ...ce U1 U2 User Connectors 4 Analog Inputs 2 Analog Outputs 8 Digital Inputs 4 Digital Outputs S1 Serial Bus Connector RS232 RS422 and RS485 Secondary CAN C1 CAN Connector Main CAN Auxiliary Encoder Eth...

Страница 36: ...erface Encoder Different position sensor has different pin assignment refer to correspond section for more details If the motor is manufactured by Phase Motion Control our Prefabricated Encoder Cables...

Страница 37: ...supply 5Vdc Positive supply voltage 7 A Encoder incremental channel 1 Vpp differential 8 KTY Thermal sensor positive 9 I Encoder index 1 Vpp differential 10 11 12 A Encoder incremental channel 1 Vpp d...

Страница 38: ...CLOCK Endat clock TTL 5 6 Vcc Encoder supply 8Vdc Positive supply voltage 7 8 KTY Thermal sensor positive 9 DATA Endat data TTL 10 11 12 13 14 DATA Endat data TTL 15 Connection Table with Ultract Seri...

Страница 39: ...Positive supply voltage 7 B Encoder incremental channel TTL 8 KTY Thermal sensor positive 9 I Encoder index TTL 10 11 12 B Encoder incremental channel TTL 13 A Encoder incremental channel TTL 14 I En...

Страница 40: ...ifferential signal 5 SIN Absolute channel Differential signal 6 7 8 KTY Thermal sensor positive 9 10 RESEX Resolver energising 8kHz sinusoidal wave 11 RESEX Resolver energising 8kHz sinusoidal wave 12...

Страница 41: ...channel TTL 8 KTY Thermal sensor positive 9 DATA RS 485 parameter channel TTL 10 11 12 COS Process data channel TTL 13 SIN Process data channel TTL 14 DATA RS 485 parameter channel TTL 15 SIN Process...

Страница 42: ...32 Pin Assignment Pin Standard RS 232 AxN RS 232 Function 1 DCD Data Carrier Detect 2 RXD RXD Received Data 3 TXD TXD Transmitted Data 4 DTR DTR Data Terminal Ready 5 GND GND Common Ground 6 DSR DSR D...

Страница 43: ...isting only of transmit data receive data and ground is commonly used when the full facilities of RS 232 are not required And it also the minimal connection requirement of Cockpit communication with A...

Страница 44: ...maximal connection which AxN series drive can support NOTE Do NOT use 9 wire connection AxN series drive do not support DCD and RI function Connection table 1 N C No Connection 2 Connector back shell...

Страница 45: ...n Assignment Pin RS 422 RS 485 Function 1 2 RX RX LN Receive Data 3 TX TX LN Transmit Data 4 5 GND GND Ground connection 6 7 TX TX LN Transmit Data 8 RX RX LN Receive Data 9 RS 422 Connection Table RS...

Страница 46: ...roller The auxiliary CAN controller links to the S1 connector Pin Assignment Pin CANOpen Function 1 CAN_H CAN_H bus line dominant high 2 3 4 5 GND Ground connection 6 7 8 9 CAN_L CAN_L bus line domina...

Страница 47: ...45 Connection diagram Note Only the first and the last CAN node device should use a 120 terminal resistor...

Страница 48: ...ive s Main CAN Port Female Plug 9 Pin D Sub is on the middle side of drive s communication port panel Refer to the following figures for exact location 4 4 1 Main CAN AxN Series Drive supports CANOpen...

Страница 49: ...No Connection 2 Connector back shell shielded 360 Both ends 3 means that the shield or cable should connect to connectors Connection diagram Note Only the first and the last CAN node device should us...

Страница 50: ...al Encoder is 0 3 3V Endat Encoder IN Pin Name Function 1 DATA Endat Data 2 3 GND Ground connection 4 CLOCK Endat Clock 5 6 DATA Endat Data 7 8 CLOCK Endat Clock 9 Incremental Encoder IN OUT Pin Name...

Страница 51: ...connectors EtherCAT IN and EtherCAT OUT Port Location AxN Series Drive s EtherCAT Port is on the upside of drive s communication port panel formed by two RJ45 100Base TX female plug Refer to the follo...

Страница 52: ...analog output 10V f s 30 mA 4 GND Analog reference ground Analog signals reference 5 DI0 Programmable digital input 6 6 k to ground 20 30 V 6 DI1 Programmable digital input 6 6 k to ground 20 30 V 7...

Страница 53: ...le digital input 6 6 k to ground 20 30 V 21 DI7 Programmable digital input 6 6 k to ground 20 30 V 22 DO2 Programmable digital output PNP open collector 24 V 100mA max 23 DO3 Programmable digital outp...

Страница 54: ...U3 U4 Insulated User Connectors Port Location AxN Series Drive s Insulated User Connectors Male Plug 2 12 pin are on the right of the Communication Port Panel Refer to the following figure for exact l...

Страница 55: ...lated reference ground 10 IS_AI2P Programmable analog input Insulated analog input channel No 2 10V 11 IS_DO0P Programmable digital output Insulated digital output channel No 0 On Off switch 9V 28Vdc...

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