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perma-tec GmbH & Co. KG

The Expert in Lubrication Solutions

This operating manual is valid for the lubricator
perma STAR CONTROL TIME in sizes S60, M120 and L250.

©

2006 perma-tec GmbH & Co. KG

Without the specific approval of perma-tec GmbH & Co. KG no part of this documentation can

be copied or made available to third parties.

We have taken great care when compiling all the details contained in this documentation.
However we cannot rule out discrepancies and we reserve the right to make technical
changes to the product without giving advance notice.
We do not assume any judicial responsibility or liability for damages which may ensue as a
result.
We will include any necessary changes in the next edition.

Compiled and printed:

08 / 01 / 2013

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Содержание Star Control Time

Страница 1: ...perma STAR CONTROL TIME perma tec GmbH Co KG The Expert in Lubrication Solutions Translation of the Original Operating Instructions perma STAR CONTROL TIME...

Страница 2: ...on can be copied or made available to third parties We have taken great care when compiling all the details contained in this documentation However we cannot rule out discrepancies and we reserve the...

Страница 3: ...s 4 2 3 Safety information for perma STAR CONTROL TIME 5 2 3 1 Safety during installation and maintenance 5 2 3 2 Safety when handling LC units 5 3 TECHNICAL DATA 6 3 1 Data sheet power supply 6 3 1 1...

Страница 4: ...of discharge 14 7 3 1 Examples for determining proper dip switch settings to achieve optimal lubrication 15 7 3 2 Changing the discharge volume after the perma STAR CONTROL TIME has been in operation...

Страница 5: ...ndition 1 1 1 Terms used Lubricator In the following text the lubricator will either be called lubricator or by its name perma STAR CONTROL TIME Lubrication Canister In the following text the Lubricat...

Страница 6: ...system and a label on the LC unit CE Mark on the drive unit Manufacturer perma tec GmbH Co KG Hammelburger Stra e 21 97717 Euerdorf Germany Tel 49 0 9704 609 0 E mail info perma tec com Fax 49 0 9704...

Страница 7: ...n pictures and descriptions perma tec GmbH Co KG can not be held liable for damages and malfunctions caused by inappropriate usage unauthorized alterations to the drive system or the LC unit inappropr...

Страница 8: ...by virtue of their training experience instruction and information concerning the relevant standards and provisions accident prevention regulations and plant and operating conditions as received from...

Страница 9: ...nsure that all workstations and traffic routes are clean and safe Ensure that the relevant regulations and guidelines are adhered to when the installation or maintenance work is carried out in places...

Страница 10: ...to 70 C 23 to 158 F Output load each max 400 mA short circuit proof Cable is drag chain qualified approved for the smallest bending radius 60 mm Power supply 15 to 25 V DC max 30 V DC 5 residual ripp...

Страница 11: ...R1 4 LC unit cannot be refilled c Drive unit consisting of a gear motor and circuit board for control of the lubrica tor Every drive has an individual consecutive series number this number must be pro...

Страница 12: ...of the LC unit With dip switch 1 and 2 marked TIME you can set the discharge amount for every 100 operating hours perma STAR CONTROL TIME divides the set discharge amount size of the LC unit into sev...

Страница 13: ...ed against dust and water jets when the individual parts are assembled correctly Ambient media especially chemically aggressive substances may affect sealing rings and plastic materials 4 STORAGE 4 1...

Страница 14: ...n Completely check the lubricator for visible damages Check if the LC unit is filled with the requested grease or oil Do VOL switches 3 4 of the four way code switch in the drive unit match the correc...

Страница 15: ...t Screw perma STAR CONTROL TIME onto the lubrication point handtight Never screw in the lubricator a second time as this would impair the self sealing of the thread Plug the cable into the connection...

Страница 16: ...nscrew the cover from the drive unit d Remove the drive unit from the LC unit e Dip switches of the 4 way code switch should be changed in cases where a different size LC unit was used or if a differe...

Страница 17: ...it board Dip switches 1 2 marked TIME are used to set the dicharge amount dip switches 3 4 marked VOL are used to set the LC unit size You may set change the switches with the help of a small screw dr...

Страница 18: ...way code switch located on the circuit board of the drive unit If the position of code switches 3 4 VOL of the 4 way code switch does not correspond to the actual size of the LC unit it will lead to...

Страница 19: ...cm3 LC unit S60 Variation II 2 78 cm3 100 h for a 120 cm3 LC unit M120 Variation III 2 89 cm3 100 h for a 250 cm3 LC unit L250 At this point you can calculate the total discharge life of the LC unit...

Страница 20: ...idual lubricant we recommend variation I with a 60 cm3 LC unit Example 2 Given the same machine as in example 1 but with different and irregular running times e g 4 hours on day one 1 5 hours on day t...

Страница 21: ...oon as the motor has run for 2 sec both LED s will light up Pull the plug from the drive unit g Set dip switches TIME and VOL of the 4 way code switch according to chapter 7 3 h Again push and hold th...

Страница 22: ...C unit Partly filled LC unit was replaced by an almost empty LC unit Replace with full LC unit perma STAR CONTROL TIME signals system malfunctions red LED Clogged tube and or connection parts Counter...

Страница 23: ...nge NPT brass plastic part no 26 001 621 Clip plastic part no 26 001 105 Bracket stainless steel part no 26 00012 150 with insert for bracket G1 4o x G1 4i brass part no 26 0011 151 or oil retaining v...

Страница 24: ...a tec GmbH Co KG 20 The Expert in Lubrication Solutions 12 1 Suggestion for PLC connection with one output signal Cable brown STAR CONTROL Cable black Cable white PLC terminal Inputs PLC terminal Outp...

Страница 25: ...perma STAR CONTROL TIME 21 12 2 Suggestion for PLC connection with two output signals STAR CONTROL Cable black Cable white Cable brown PLC terminal Inputs PLC terminal Outputs...

Страница 26: ...tec GmbH Co KG 22 The Expert in Lubrication Solutions 12 3 Suggestion for PLC connection with three output signals STAR CONTROL Cable black Cable white Cable brown PLC terminal Inputs PLC terminal Ou...

Страница 27: ...t Denominaci n producto Nome del prodotto STAR CONTROL TIME Type Type Type Tipo Tipo S60 M120 L250 Produktidenti fikationsnummer Product identifi cation number Num ro d identi fication produit N mero...

Страница 28: ...Co KG The Expert in Lubrication Solutions perma STAR CONTROL TIME perma tec GmbH Co KG Hammelburger Str 21 97717 Euerdorf Germany Tel 49 9704 609 0 Fax 49 9704 609 50 info perma tec com www perma tec...

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