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Crankcase Breather - Remove ........... .......... 138
Crankcase Breather - Install ............. ............ 139
Valve Mechanism Cover - Remove and

Install.............................. ............................. 140

Rocker Shaft and Pushrod - Remove...... ..... 144
Rocker Shaft - Disassemble ............. ............ 146
Rocker Shaft - Assemble............... ............... 146
Rocker Shaft and Pushrod - Install ........ ....... 147
Cylinder Head - Remove ............... ............... 149
Cylinder Head - Install ................. ................. 151
Lifter Group - Remove and Install......... ........ 153
Camshaft - Remove and Install .......... .......... 155
Camshaft Gear - Remove and Install ...... ..... 156
Camshaft Bearings - Remove and Install ... .. 158
Engine Oil Pan - Remove and Install (Pressed

Steel Oil Pan)....................... ....................... 159

Engine Oil Pan - Remove and Install (Cast Iron

Engine Oil Pan)...................... ..................... 161

Balancer - Remove.................... ................... 165
Balancer - Install ...................... ..................... 166
Piston Cooling Jets - Remove and Install... .. 168
Pistons and Connecting Rods - Remove... ... 169
Pistons and Connecting Rods - Disassemble 171
Pistons and Connecting Rods - Assemble .. . 172
Pistons and Connecting Rods - Install..... ..... 173
Connecting Rod Bearings - Remove (Connecting

rods in position)...................... ..................... 175

Connecting Rod Bearings - Install (Connecting

rods in position)...................... ..................... 176

Crankshaft Main Bearings - Remove and

Install.............................. ............................. 177

Crankshaft - Remove.................. .................. 180
Crankshaft - Install.................... .................... 181
Crankshaft Timing Ring - Remove and Install 183
Bearing Clearance - Check ............. ............. 184
Nitrogen Oxide Sensor - Remove and Install

(Nitrogen Oxide Sensor on Engine)...... ...... 185

Camshaft Position Sensor - Remove and

Install.............................. ............................. 188

Crankshaft Position Sensor - Remove and

Install.............................. ............................. 189

Coolant Temperature Sensor - Remove and

Install.............................. ............................. 190

Engine Oil Pressure Switch - Remove and

Install.............................. ............................. 191

Fuel Temperature Sensor - Remove and

Install.............................. ............................. 192

Temperature Sensor (Exhaust) - Remove and

Install (Temperature Sensor Exhaust before
SCR) .............................. ............................. 193

Temperature Sensor (Exhaust) - Remove and

Install (Temperature Sensor Exhaust After
SCR) .............................. ............................. 194

Temperature Sensor (Exhaust) - Remove and

Install (Exhaust Manifold Temperature Sensor
for NRS) ........................... ........................... 195

Temperature Sensor (Exhaust) - Remove and

Install.............................. ............................. 196

Pressure Sensor (Exhaust Back Pressure) -

Remove and Install ................... .................. 197

Inlet Manifold Temperature Sensor - Remove

and Install.......................... .......................... 199

Inlet Manifold Pressure Sensor - Remove and

Install.............................. ............................. 200

Glow Plugs - Remove and Install......... ......... 201
Alternator Belt - Remove and Install ....... ...... 202
Idler Pulley - Remove and Install ......... ......... 204
Fan - Remove and Install............... ............... 204
Fan Drive - Remove and Install .......... .......... 205
Alternator - Remove................... ................... 207
Alternator - Install..................... ..................... 208
Electric Starting Motor - Remove and Install 210

Index Section

Index............................... .............................. 212

4

UENR4503

Table of Contents

Содержание 854F-E34TA

Страница 1: ...Disassembly and Assembly 854F E34TA Industrial Engine UENR4503 July 2015...

Страница 2: ...ing explains the hazard and can be either written or pictorially presented Operations that may cause product damage are identified by NOTICE labels on the product and in this publication Perkins canno...

Страница 3: ...l 70 Solenoid Valve DEF Heater Coolant Remove and Install 74 Flexible Exhaust Pipe Remove and Install Flexible Exhaust Pipe from the Turbocharger and the Diesel Oxidation Catalyst DOC 75 Flexible Exha...

Страница 4: ...nstall 181 Crankshaft Timing Ring Remove and Install 183 Bearing Clearance Check 184 Nitrogen Oxide Sensor Remove and Install Nitrogen Oxide Sensor on Engine 185 Camshaft Position Sensor Remove and In...

Страница 5: ...to local regulations and mandates 1 Turn the fuel supply to the OFF position Illustration 1 g02988817 Typical example 2 Make a temporary identification mark on plastic tube assemblies 1 in order to sh...

Страница 6: ...wnload In the last page of this PDF document There is a link Please click on that link and return to our website Then you can get the complete manual immediately No need to wait Thanks for continuing...

Страница 7: ...connectors 2 to fuel priming pump 4 e Install plugs 5 to fuel priming pump 4 f Tighten the plugs and the connectors to a torque of 20 N m 14 lb ft 3 Position fuel priming pump 4 on the mounting bracke...

Страница 8: ...and the fuel injection pump for installation purpose 6 Remove Allen heads screws 1 from the flow control valve 7 Remove the flow control valve from the fuel injection pump 8 Use Tooling A in order to...

Страница 9: ...emove and Install Removal Procedure Table 3 Required Tools Tool Part Number Part Description Qty A T412504 Capping Kit 1 NOTICE Ensure that all adjustments and repairs that are carried out to the fuel...

Страница 10: ...plastic tube assembly 1 and plastic tube assembly 2 8 Use Tooling A in order to cap the connection on fuel filter base 3 9 Slide locking tab in to the unlock position Disconnect harness assembly 5 fro...

Страница 11: ...Refer to System Operation Testing and Adjusting Cleanliness of Fuel System Components for de tailed information on the standards of cleanliness that must be observed during ALL work on the fuel syste...

Страница 12: ...ports in the fuel filter base NOTICE Ensure that the plastic tube assemblies are installed in the original positions Failure to connect the plastic tube assemblies to the correct ports will allow cont...

Страница 13: ...sconnect switch to the OFF position 2 Turn the fuel supply to the OFF position Illustration 11 g03011667 3 Make temporary identification marks on plastic tube assemblies in order to show the correct p...

Страница 14: ...allation Procedure NOTICE Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training Before beginning ANY work...

Страница 15: ...assemblies to the correct ports will allow contam ination to enter the fuel system Serious damage to the engine will result if contaminated fuel enters the fuel system 5 Remove plug from the plastic t...

Страница 16: ...anliness that must be observed during ALL work on the fuel system Note Plug or cap all open ports with new plugs or new caps 1 Thoroughly clean the area around fuel manifold 12 Illustration 15 g037845...

Страница 17: ...on Testing and Adjusting Cleanliness of Fuel System Components for de tailed information on the standards of cleanliness that must be observed during ALL work on the fuel system 1 Ensure that all port...

Страница 18: ...luid penetration and burn hazards High pressure fuel spray may cause a fire hazard Failure to follow these inspection maintenance and service in structions may cause personal injury or death NOTICE En...

Страница 19: ...emblies 9 Slide the locking tab for wiring harness assembly 15 into the unlocked position Disconnect wiring harness assembly 15 from crankshaft position sensor 16 10 Slide the locking tab for wiring h...

Страница 20: ...12 from the electronic unit injector 27 21 Use Tooling B in order to disconnect fuel injection line 12 from fuel manifold 24 22 Remove fuel injection line 12 Discard the fuel injection lines 23 Use To...

Страница 21: ...st be observed during ALL work on the fuel system Note The following procedure should be adopted in order to install the fuel injection lines when the electronic unit injectors or the fuel manifold ha...

Страница 22: ...ion lines 10 Position clamp 22 onto fuel injection lines 12 and install clamp bolt 20 Tighten the bolt to a torque of 10 N m 89 lb in Note Ensure that the rubber separator is correctly installed aroun...

Страница 23: ...locked position 26 Install cable straps to the wiring harness assembly in the relevant positions Ensure that the cable straps meet the OEM specifications 27 Install the OEM wiring harness assembly to...

Страница 24: ...damaged Note Remove plugs and caps that were previously installed prior to assembly Illustration 30 g02717358 2 Ensure that the NRS exhaust cooler is free from restriction and external damage Ensure...

Страница 25: ...efer to Operation and Maintenance Manual Cooling System Coolant Change for the correct procedure i06213414 Throttle Valve Intake Air Remove and Install Rear Facing Inlet Elbow Removal Procedure Illust...

Страница 26: ...d Install for the correct procedure Illustration 33 g02906404 10 If necessary remove adaptor 12 and sealing washer 11 from elbow 1 Installation Procedure 1 Check all components for wear and damage If...

Страница 27: ...reading Please click here and go back to our website Then you can download the complete manual instantly No waiting Have questions Please write to me All the problems will be answered within 12 hours...

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