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Illustration 19

g03774865

Illustration 20

g02683476

4.

Disconnect the Original Equipment Manufacturers

(OEM) wiring harness assembly from connection
(5) and connection (8).

5.

Open cable support clamps (1) from the wiring

harness assemblies.

6.

Slide the locking tab for wiring harness assembly

(3) into the unlocked position. Disconnect wiring
harness assembly (3) from pressure sensor (2).

7.

Disconnect wiring harness assembly (14) from oil

pressure switch (13).

8.

If necessary, cut cable straps in order to remove

the wiring harness assemblies.

9.

Slide the locking tab for wiring harness assembly

(15) into the unlocked position. Disconnect wiring
harness assembly (15) from crankshaft position
sensor (16).

10.

Slide the locking tab for wiring harness assembly

(17) into the unlocked position. Disconnect wiring
harness assembly (17) from camshaft position
sensor (18).

11.

Slide the locking tab for wiring harness assembly

(9) into the unlocked position. Disconnect wiring
harness assembly (9) from the fuel metering valve
(10).

12.

Disconnect the wiring harness assembly from fuel

temperature sensor (4).

13.

Remove bolt (6) from wiring harness assembly

(11).

14.

Position the wiring harness assembly (11) away

from fuel injection lines (12).

18

UENR4503

Disassembly and Assembly Section

Содержание 854F-E34TA

Страница 1: ...Disassembly and Assembly 854F E34TA Industrial Engine UENR4503 July 2015...

Страница 2: ...ing explains the hazard and can be either written or pictorially presented Operations that may cause product damage are identified by NOTICE labels on the product and in this publication Perkins canno...

Страница 3: ...l 70 Solenoid Valve DEF Heater Coolant Remove and Install 74 Flexible Exhaust Pipe Remove and Install Flexible Exhaust Pipe from the Turbocharger and the Diesel Oxidation Catalyst DOC 75 Flexible Exha...

Страница 4: ...nstall 181 Crankshaft Timing Ring Remove and Install 183 Bearing Clearance Check 184 Nitrogen Oxide Sensor Remove and Install Nitrogen Oxide Sensor on Engine 185 Camshaft Position Sensor Remove and In...

Страница 5: ...to local regulations and mandates 1 Turn the fuel supply to the OFF position Illustration 1 g02988817 Typical example 2 Make a temporary identification mark on plastic tube assemblies 1 in order to sh...

Страница 6: ...wnload In the last page of this PDF document There is a link Please click on that link and return to our website Then you can get the complete manual immediately No need to wait Thanks for continuing...

Страница 7: ...connectors 2 to fuel priming pump 4 e Install plugs 5 to fuel priming pump 4 f Tighten the plugs and the connectors to a torque of 20 N m 14 lb ft 3 Position fuel priming pump 4 on the mounting bracke...

Страница 8: ...and the fuel injection pump for installation purpose 6 Remove Allen heads screws 1 from the flow control valve 7 Remove the flow control valve from the fuel injection pump 8 Use Tooling A in order to...

Страница 9: ...emove and Install Removal Procedure Table 3 Required Tools Tool Part Number Part Description Qty A T412504 Capping Kit 1 NOTICE Ensure that all adjustments and repairs that are carried out to the fuel...

Страница 10: ...plastic tube assembly 1 and plastic tube assembly 2 8 Use Tooling A in order to cap the connection on fuel filter base 3 9 Slide locking tab in to the unlock position Disconnect harness assembly 5 fro...

Страница 11: ...Refer to System Operation Testing and Adjusting Cleanliness of Fuel System Components for de tailed information on the standards of cleanliness that must be observed during ALL work on the fuel syste...

Страница 12: ...ports in the fuel filter base NOTICE Ensure that the plastic tube assemblies are installed in the original positions Failure to connect the plastic tube assemblies to the correct ports will allow cont...

Страница 13: ...sconnect switch to the OFF position 2 Turn the fuel supply to the OFF position Illustration 11 g03011667 3 Make temporary identification marks on plastic tube assemblies in order to show the correct p...

Страница 14: ...allation Procedure NOTICE Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training Before beginning ANY work...

Страница 15: ...assemblies to the correct ports will allow contam ination to enter the fuel system Serious damage to the engine will result if contaminated fuel enters the fuel system 5 Remove plug from the plastic t...

Страница 16: ...anliness that must be observed during ALL work on the fuel system Note Plug or cap all open ports with new plugs or new caps 1 Thoroughly clean the area around fuel manifold 12 Illustration 15 g037845...

Страница 17: ...on Testing and Adjusting Cleanliness of Fuel System Components for de tailed information on the standards of cleanliness that must be observed during ALL work on the fuel system 1 Ensure that all port...

Страница 18: ...luid penetration and burn hazards High pressure fuel spray may cause a fire hazard Failure to follow these inspection maintenance and service in structions may cause personal injury or death NOTICE En...

Страница 19: ...emblies 9 Slide the locking tab for wiring harness assembly 15 into the unlocked position Disconnect wiring harness assembly 15 from crankshaft position sensor 16 10 Slide the locking tab for wiring h...

Страница 20: ...12 from the electronic unit injector 27 21 Use Tooling B in order to disconnect fuel injection line 12 from fuel manifold 24 22 Remove fuel injection line 12 Discard the fuel injection lines 23 Use To...

Страница 21: ...st be observed during ALL work on the fuel system Note The following procedure should be adopted in order to install the fuel injection lines when the electronic unit injectors or the fuel manifold ha...

Страница 22: ...ion lines 10 Position clamp 22 onto fuel injection lines 12 and install clamp bolt 20 Tighten the bolt to a torque of 10 N m 89 lb in Note Ensure that the rubber separator is correctly installed aroun...

Страница 23: ...locked position 26 Install cable straps to the wiring harness assembly in the relevant positions Ensure that the cable straps meet the OEM specifications 27 Install the OEM wiring harness assembly to...

Страница 24: ...damaged Note Remove plugs and caps that were previously installed prior to assembly Illustration 30 g02717358 2 Ensure that the NRS exhaust cooler is free from restriction and external damage Ensure...

Страница 25: ...efer to Operation and Maintenance Manual Cooling System Coolant Change for the correct procedure i06213414 Throttle Valve Intake Air Remove and Install Rear Facing Inlet Elbow Removal Procedure Illust...

Страница 26: ...d Install for the correct procedure Illustration 33 g02906404 10 If necessary remove adaptor 12 and sealing washer 11 from elbow 1 Installation Procedure 1 Check all components for wear and damage If...

Страница 27: ...reading Please click here and go back to our website Then you can download the complete manual instantly No waiting Have questions Please write to me All the problems will be answered within 12 hours...

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