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d.

Remove cap from connection (2). Install a new
O-ring seal (13) to connection (2).

e.

Remove plug from primary fuel filter (4). Install
connection (2) to primary fuel filter (4). Tighten
the connection to a torque of 20 N·m
(177 lb in).

f.

Install a new O-ring seal (13) to plug (12).
Install plug (12) to primary fuel filter (4).
Tighten the plug to a torque of 20 N·m
(177 lb in).

g.

Install a new O-ring seal (14) to plug (15).
Install plug (15) to primary fuel filter (4).
Tighten the plug to a torque of 20 N·m
(177 lb in).

h.

Remove cap from vent screw assembly (7).
Install a new O-ring seal (8) to vent screw
assembly (7). Install vent screw assembly (7)
to primary fuel filter (4). Tighten the vent screw
assembly securely.

i.

Install a new O-ring seal (17) to water in fuel
sensor (5). Install water in fuel sensor (5) to
primary fuel filter (4). Tighten water in fuel
sensor (5) hand tight.

Illustration 14

g03011667

3.

Position the assembly of primary fuel filter (4) onto

the mounting bracket.

4.

Install bolts (3) (not shown) to the assembly of

primary fuel filter (4). Tighten the bolts to a torque
of 50 N·m (37 lb ft).

NOTICE

Ensure that the plastic tube assemblies are installed
in the original positions. Failure to connect the plastic
tube assemblies to the correct ports will allow contam-
ination to enter the fuel system. Serious damage to
the engine will result if contaminated fuel enters the
fuel system.

5.

Remove plug from the plastic tube assembly.

Remove cap from connecting (1) on primary fuel
filter (4). Connect the plastic tube assembly to
connecting (1) on primary fuel filter (4).

6.

Remove plug from the plastic tube assembly.

Remove cap from connecting (2) on primary fuel
filter (4). Connect the plastic tube assembly to
connecting (2) on primary fuel filter (4).

7.

Connect the OEM harness assembly (6) to water in

fuel sensor (5).

8.

Turn the fuel supply to the ON position.

9.

Turn the battery disconnect switch to the ON

position.

End By:

a.

Remove the air from the fuel system. Refer to

Operation and Maintenance Manual, “Fuel System
- Prime” for the correct procedure.

i06213354

Fuel Manifold (Rail) - Remove
and

 

Install

  

Removal Procedure

Table 5

Required Tools

Tool

Part Number

Part Description

Qty

A

T412504

Capping Kit

1

Start By:

a.

Remove the fuel injection lines. Refer to

Disassembly and Assembly, “Fuel Injection Lines -
Remove” for the correct procedure.

Contact with high pressure fuel may cause fluid
penetration and burn hazards. High pressure fuel
spray may cause a fire hazard. Failure to follow
these inspection, maintenance and service in-
structions may cause personal injury or death.

14

UENR4503

Disassembly and Assembly Section

Содержание 854F-E34TA

Страница 1: ...Disassembly and Assembly 854F E34TA Industrial Engine UENR4503 July 2015...

Страница 2: ...ing explains the hazard and can be either written or pictorially presented Operations that may cause product damage are identified by NOTICE labels on the product and in this publication Perkins canno...

Страница 3: ...l 70 Solenoid Valve DEF Heater Coolant Remove and Install 74 Flexible Exhaust Pipe Remove and Install Flexible Exhaust Pipe from the Turbocharger and the Diesel Oxidation Catalyst DOC 75 Flexible Exha...

Страница 4: ...nstall 181 Crankshaft Timing Ring Remove and Install 183 Bearing Clearance Check 184 Nitrogen Oxide Sensor Remove and Install Nitrogen Oxide Sensor on Engine 185 Camshaft Position Sensor Remove and In...

Страница 5: ...to local regulations and mandates 1 Turn the fuel supply to the OFF position Illustration 1 g02988817 Typical example 2 Make a temporary identification mark on plastic tube assemblies 1 in order to sh...

Страница 6: ...wnload In the last page of this PDF document There is a link Please click on that link and return to our website Then you can get the complete manual immediately No need to wait Thanks for continuing...

Страница 7: ...connectors 2 to fuel priming pump 4 e Install plugs 5 to fuel priming pump 4 f Tighten the plugs and the connectors to a torque of 20 N m 14 lb ft 3 Position fuel priming pump 4 on the mounting bracke...

Страница 8: ...and the fuel injection pump for installation purpose 6 Remove Allen heads screws 1 from the flow control valve 7 Remove the flow control valve from the fuel injection pump 8 Use Tooling A in order to...

Страница 9: ...emove and Install Removal Procedure Table 3 Required Tools Tool Part Number Part Description Qty A T412504 Capping Kit 1 NOTICE Ensure that all adjustments and repairs that are carried out to the fuel...

Страница 10: ...plastic tube assembly 1 and plastic tube assembly 2 8 Use Tooling A in order to cap the connection on fuel filter base 3 9 Slide locking tab in to the unlock position Disconnect harness assembly 5 fro...

Страница 11: ...Refer to System Operation Testing and Adjusting Cleanliness of Fuel System Components for de tailed information on the standards of cleanliness that must be observed during ALL work on the fuel syste...

Страница 12: ...ports in the fuel filter base NOTICE Ensure that the plastic tube assemblies are installed in the original positions Failure to connect the plastic tube assemblies to the correct ports will allow cont...

Страница 13: ...sconnect switch to the OFF position 2 Turn the fuel supply to the OFF position Illustration 11 g03011667 3 Make temporary identification marks on plastic tube assemblies in order to show the correct p...

Страница 14: ...allation Procedure NOTICE Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training Before beginning ANY work...

Страница 15: ...assemblies to the correct ports will allow contam ination to enter the fuel system Serious damage to the engine will result if contaminated fuel enters the fuel system 5 Remove plug from the plastic t...

Страница 16: ...anliness that must be observed during ALL work on the fuel system Note Plug or cap all open ports with new plugs or new caps 1 Thoroughly clean the area around fuel manifold 12 Illustration 15 g037845...

Страница 17: ...on Testing and Adjusting Cleanliness of Fuel System Components for de tailed information on the standards of cleanliness that must be observed during ALL work on the fuel system 1 Ensure that all port...

Страница 18: ...luid penetration and burn hazards High pressure fuel spray may cause a fire hazard Failure to follow these inspection maintenance and service in structions may cause personal injury or death NOTICE En...

Страница 19: ...emblies 9 Slide the locking tab for wiring harness assembly 15 into the unlocked position Disconnect wiring harness assembly 15 from crankshaft position sensor 16 10 Slide the locking tab for wiring h...

Страница 20: ...12 from the electronic unit injector 27 21 Use Tooling B in order to disconnect fuel injection line 12 from fuel manifold 24 22 Remove fuel injection line 12 Discard the fuel injection lines 23 Use To...

Страница 21: ...st be observed during ALL work on the fuel system Note The following procedure should be adopted in order to install the fuel injection lines when the electronic unit injectors or the fuel manifold ha...

Страница 22: ...ion lines 10 Position clamp 22 onto fuel injection lines 12 and install clamp bolt 20 Tighten the bolt to a torque of 10 N m 89 lb in Note Ensure that the rubber separator is correctly installed aroun...

Страница 23: ...locked position 26 Install cable straps to the wiring harness assembly in the relevant positions Ensure that the cable straps meet the OEM specifications 27 Install the OEM wiring harness assembly to...

Страница 24: ...damaged Note Remove plugs and caps that were previously installed prior to assembly Illustration 30 g02717358 2 Ensure that the NRS exhaust cooler is free from restriction and external damage Ensure...

Страница 25: ...efer to Operation and Maintenance Manual Cooling System Coolant Change for the correct procedure i06213414 Throttle Valve Intake Air Remove and Install Rear Facing Inlet Elbow Removal Procedure Illust...

Страница 26: ...d Install for the correct procedure Illustration 33 g02906404 10 If necessary remove adaptor 12 and sealing washer 11 from elbow 1 Installation Procedure 1 Check all components for wear and damage If...

Страница 27: ...reading Please click here and go back to our website Then you can download the complete manual instantly No waiting Have questions Please write to me All the problems will be answered within 12 hours...

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