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BF25D

•

BF30D

Owner’s Manual

31ZW2630
00X31-ZW2-6300

PANTONE 288

DIC F101

00X31-ZW2-6300 BF25D/30D

BLACK

2eY1

200.2011.03

Printed in China

Includes US and Canadian Models

Содержание Marine BF25D

Страница 1: ...BF25D BF30D Owner s Manual 31ZW2630 00X31 ZW2 6300 N PANTONE 288 DIC F101 00X31 ZW2 6300 BF25D 30D BLACK 2eY1200 2011 03 Printed in China K2 Includes US and Canadian Models ...

Страница 2: ...r and should remain with the outboard motor if resold The information and specifications included in this publication were in effect at the time of approval for printing Honda Motor Co Ltd reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever No part of this publication may be reproduced without written...

Страница 3: ...icy to fully understand its coverage and your responsibilities of ownership When your outboard motor needs scheduled maintenance keep in mind that your Honda Marine dealer is specially trained in servicing Honda outboard motors Your Honda Marine dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns Best Wishes Honda Motor Co Ltd As you read this manual ...

Страница 4: ...ctical or possible to warn you about all the hazards associated with operating or maintaining an outboard motor You must use your own good judgment You will find important safety information in a variety of forms including This entire book is filled with important safety information please read it carefully preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION T...

Страница 5: ...3 Emergency Stop Switch Clip and Emergency Stop Switch 23 Fast Idle Lever 24 Gearshift Throttle Control Lever 25 Power Trim Tilt Switch standard equipment LRTC type optional equipment SRTA and LRTA types 26 Power Tilt Switch SRT and LRT types 26 Manual Relief Valve SRT and LRT types 27 Common Controls 27 Tilt Lock Lever 27 Engine Cover Latches 27 Transom Angle Adjusting Rod 28 Trim Tab 28 INSTRUME...

Страница 6: ... ADJUSTMENT 43 PORTABLE FUEL TANK standard equipment Canadian types optional equipment American types 44 FUEL HOSE CONNECTIONS 45 FUEL PRIMING 46 INFREQUENT OR OCCASIONAL USE 46 STARTING THE ENGINE 46 SHG and LHG Types long tiller handle 46 LRG SRT and LRT Types remote control 49 EMERGENCY STARTING 51 STOPPING THE ENGINE 54 Emergency Engine Stopping 54 Normal Engine Stopping 54 GEARSHIFT AND THROT...

Страница 7: ...74 Lubrication Points 75 Spark Plug Service 76 REFUELING 78 FUEL RECOMMENDATIONS 80 Fuel Filter Inspection and Replacement 81 Portable Fuel Tank and Tank Filter Cleaning standard equipment Canadian types optional equipment American types 83 Anode Replacement 84 Propeller Replacement 85 CLEANING AND FLUSHING 87 Cleaning and Flushing 87 STORAGE 90 Fuel 90 Engine Oil 92 STORAGE PRECAUTIONS 92 REMOVAL...

Страница 8: ...OMES ON AND ENGINE SPEED IS LIMITED 104 SUBMERGED OUTBOARD MOTOR 105 TECHNICAL AND CONSUMER INFORMATION 107 TECHNICAL INFORMATION 107 Serial Number Locations 107 Carburetor Modification for High Altitude Operation 108 Battery 108 Emission Control System Information 109 Star Label 111 Specifications 113 CONSUMER INFORMATION 117 Honda Publications 117 Customer Service Information 117 Warranty Statem...

Страница 9: ... Familiarize yourself with all laws and regulations relating to boating and the use of outboard motors Be sure that anyone who operates the outboard motor receives proper instruction Be sure the outboard motor is properly mounted on the boat Do not remove the engine cover while the engine is running The Honda BF25D and BF30D outboard motors are designed for use with boats that have a suitable manu...

Страница 10: ...ark sources Refuel carefully to avoid spilling fuel Avoid overfilling the fuel tank After refueling tighten the filler cap securely If any fuel is spilled make sure the area is dry before starting the engine Exhaust contains poisonous carbon monoxide a colorless odorless gas Breathing carbon monoxide can cause loss of consciousness and may lead to death If you run the engine in an area that is con...

Страница 11: ...NGINE STARTING SHGA and LRGA types The labels shown here contain important safety information Please read them carefully These labels are considered permanent parts of your outboard motor If a label comes off or becomes hard to read contact an authorized Honda Marine dealer for a replacement 11 03 07 11 08 27 31ZW2630_010 ...

Страница 12: ... STARTING These labels and indications warn you of potential hazards that can cause serious injury Read the labels indications and safety notes and precautions described in this manual carefully If a label comes off or becomes hard to read contact your Honda outboard motor dealer for a replacement 11 03 07 11 08 39 31ZW2630_011 ...

Страница 13: ...11 OUTBOARD MOTOR SAFETY FUEL CAUTION PORTABLE FUEL TANK standard equipment Canadian types optional equipment American types 11 03 07 15 40 07 31ZW2630_012 ...

Страница 14: ...y flammable and is explosive under certain conditions Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks where the engine is refueled or where gasoline is stored Do not overfill the fuel tank After refueling make sure that the fuel filler cap is closed properly and securely Be careful not to spill any fuel while refueling Spilled fuel or fuel vapor may ...

Страница 15: ...r Optional equipment BF30D BF25D S L SHGA SHGC LHGC LRTA SRTA LRGA LRTA LRTC LRGA Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications R Remote Control T Power Trim Tilt TYPE CODE Example H Long Tiller Handle S Short Shaft L Long Shaft G Gas assist Tilt S H G A Destination A American C Canadian 11 03 07 11 09 16 31ZW2630_014 ...

Страница 16: ...PROPELLER GEAR OIL LEVEL CHECK SCREW WASH SCREW flush screw GEAR OIL DRAIN FILL SCREW ENGINE COVER LATCH ENGINE OIL DRAIN BOLT TILT LOCK LEVER TILT LEVER LONG TILLER HANDLE CLAMP SCREW STERN BRACKET ANODE TRANSOM ANGLE ADJUSTING ROD EXHAUST PORT ANTIVENTILATION PLATE COOLING SYSTEM INDICATOR OIL FILLER CAP OIL LEVEL DIPSTICK 11 03 07 11 09 24 31ZW2630_015 ...

Страница 17: ...LE FRICTION ADJUSTER THROTTLE GRIP OIL PRESSURE INDICATOR OVERHEAT INDICATOR EMERGENCY STOP SWITCH CLIP EMERGENCY STOP SWITCH STEERING FRICTION ADJUSTER EMERGENCY STOP SWITCH LANYARD IGNITION SWITCH KEY IGNITION SWITCH 11 03 07 11 09 29 31ZW2630_016 ...

Страница 18: ...UAL RELIEF VALVE SRT and LRT types POWER TILT SWITCH SRT and LRT types STERN BRACKET GEAR OIL LEVEL CHECK SCREW WASH SCREW flush screw GEAR OIL DRAIN FILL SCREW ENGINE OIL DRAIN BOLT TILT LEVER LRG type ENGINE COVER FUEL HOSE CONNECTOR PROPELLER EXHAUST PORT ENGINE COVER LATCH OIL LEVEL DIPSTICK COOLING SYSTEM INDICATOR ANTIVENTILATION PLATE 11 03 07 11 09 36 31ZW2630_017 ...

Страница 19: ...CH SRT and LRT types SPARE SWITCH CLIP BUZZER inside of the box IGNITION SWITCH EMERGENCY STOP SWITCH LANYARD CONTROL LEVER FRICTION ADJUSTER EMERGENCY STOP SWITCH CLIP EMERGENCY STOP SWITCH IGNITION SWITCH KEY FAST IDLE LEVER OVERHEAT INDICATOR OIL PRESSURE INDICATOR NEUTRAL RELEASE LEVER GEARSHIFT THROTTLE CONTROL LEVER 11 03 07 11 09 43 31ZW2630_018 ...

Страница 20: ...t LRTC type optional equipment SRTA and LRTA types Trim Meter standard equipment Canadian types optional equipment American types CONTROLS AND FEATURES FUEL HOSE CONNECTOR female FUEL GAUGE PORTABLE FUEL TANK FUEL PRIMING BULB VENT KNOB FUEL FILLER CAP FUEL HOSE standard equipment 11 03 07 15 40 15 31ZW2630_019 ...

Страница 21: ...key automatically returns to the ON position when released from the START position The ignition switch controls the ignition system and the starter motor The engine will not start unless the gearshift lever is in the N neutral position p and the emergency stop switch clip is in the emergency stop switch Turning the ignition switch to the OFF position stops the engine 47 11 03 07 11 10 00 31ZW2630_...

Страница 22: ...d in the emergency stop switch in order for the engine to start and run The emergency stop switch lanyard must be attached securely to the operator or to the operator s PFD Personal Flotation Device When used as described the emergency stop switch and emergency stop switch lanyard system stops the engine if the operator falls away from the controls A spare switch clip is supplied with the outboard...

Страница 23: ...gearshift lever in the N neutral position only The throttle friction adjuster adjusts resistance to throttle grip rotation Turn the adjuster clockwise to increase friction for holding a throttle setting while cruising Turn the adjuster counterclockwise to decrease friction for easy throttle grip rotation Less friction allows the outboard motor to turn more easily More friction helps to hold a stea...

Страница 24: ...and moving the tilt lever to the RUN LOCK position locks the outboard motor in the desired position Use the tilt lever to temporarily tilt the outboard motor when the boat is operating in shallow water or mooring in shallow water The tilt lever must be in the RUN LOCK position before operating the outboard motor or the outboard motor could tilt up when operating in reverse 11 03 07 11 10 30 31ZW26...

Страница 25: ...e ignition switch key to the START position operates the starter motor The key automatically returns to the ON position when released from the START position The engine will not start unless the gearshift throttle control lever is in the N neutral position p and the emergency stop switch clip is in the emergency stop switch Turning the ignition switch to the OFF position stops the engine The ignit...

Страница 26: ...move the gearshift throttle control lever out of neutral Lift the fast idle lever to accelerate the warm up of a cold engine after starting and to start a warm engine The emergency stop switch clip must be inserted in the emergency stop switch in order for the engine to start and run The emergency stop switch lanyard must be attached securely to the operator or to the operator s PFD Personal Flota...

Страница 27: ...shift throttle control lever controls engine speed and selects F forward N neutral or R reverse gears Less friction allows easier control lever movement More friction helps to hold a steady throttle setting while cruising A friction adjuster near the base of the control lever adjusts the operating resistance of the control lever p The gearshift throttle control lever automatically locks itself in ...

Страница 28: ...ower tilt switch will operate without turning the ignition switch ON This switch is used with the engine stopped to raise the outboard motor for mooring trailering or maintenance The power trim tilt switch is located on the tiller handle or on the control lever It is a rocker switch with UP and DN down positions for changing the angle of the outboard motor Tilt the outboard motor for shallow water...

Страница 29: ...ower the outboard motor until the lever contacts the stern bracket The tilt lock lever is used to support the outboard motor in the fully raised position The outboard motor can also be tilted manually after opening the manual relief valve This feature enables the outboard motor to be tilted up or down when no battery is connected Check that nobody is under the outboard motor before opening the man...

Страница 30: ...p steering effort is equal in either direction The transom angle adjusting rod limits the tilt angle of the outboard motor when fully lowered There are four transom angle adjustment positions Three are controlled by the adjusting rod and the fourth is controlled by the stern bracket In order to use the fourth position remove the adjusting rod and store it in the storage location then lower the out...

Страница 31: ...ACHOMETER FUEL GAUGE The trim meter indicates the relative trim angle of the outboard motor Refer to the trim meter when using the power trim tilt switch to achieve proper boat performance A fuel gauge is built into the fuel tank connector of the portable fuel tank The tachometer shows engine speed in revolutions per minute Refer to the tachometer when using the throttle and power trim tilt contro...

Страница 32: ...pressure is OK If oil pressure becomes low the green light will go off and the engine protection system will limit engine speed Refer to on p Remote controls are also equipped with a buzzer that sounds continuously when the green light goes off Low oil pressure indicates that the engine oil level is low or that there is a problem with the engine lubrication system The buzzer sound stops below an e...

Страница 33: ...er should flow from the cooling system indicator while the engine is running This shows that water is circulating through the cooling system If water stops flowing while the engine is running it indicates a cooling system problem such as clogged water intakes which will cause engine overheating Refer to on p If the engine overheats the red light will come on and the engine protection system will l...

Страница 34: ... tab The cooling system indicator discharge port can also become plugged The anodes are made of a sacrificial material that helps to protect the outboard motor from corrosion There are two anodes one on the left stern bracket and another on the trim tab 11 03 07 11 12 24 31ZW2630_033 ...

Страница 35: ...e speed if the outboard motor is tilted excessively or when propeller ventilation occurs during a sharp turn If the overrev limiter is activated check the trim angle of the outboard motor Check to see if the correct propeller is installed The fuel filler cap is provided with a vent knob to seal the portable fuel tank for carrying it to and from the boat Turn the portable fuel tank vent knob counte...

Страница 36: ...G BULB A priming bulb is built into the fuel hose that connects the fuel tank to the outboard motor Before starting the engine hold the priming bulb up in the direction of the arrow then squeeze the priming bulb until it feels firm This will ensure that fuel is supplied to the engine 11 03 07 11 12 41 31ZW2630_035 ...

Страница 37: ...nded maximum horsepower If the certification plate information is not available contact the boat dealer or manufacturer For most applications the outboard motor should have a horsepower rating which provides 80 of the maximum recommended horsepower for the boat The antiventilation plate of the outboard motor should be 0 2 in 0 50 mm below the bottom of the boat Honda BF25D and BF30D outboard motor...

Страница 38: ...ed If the outboard motor is installed too high that will cause propeller ventilation Optimum installation height varies with boat type and bottom shape Contact the boat manufacturer for any special recommendations that are unique to a specific model of boat If the transom needs to be modified to accommodate the outboard motor contact the boat manufacturer and follow their recommendations for corre...

Страница 39: ...to adjust the angle of the outboard motor so the propeller is perpendicular to the surface of the water You may further secure the outboard motor by bolting the stern bracket to the boat transom Use the mounting bolts and nut kit or other good quality stainless steel bolts nuts and washers Apply silicone sealant to the bolt holes 43 11 03 07 11 13 12 31ZW2630_038 ...

Страница 40: ... fuse located in the engine compartment The outboard motor s 12 volt output is designed to charge a starting or cranking battery only It is not intended to charge a deep cycle type battery Lights and electrical accessories for the boat should be connected to the battery The battery should be kept in a corrosion resistant battery box that is securely mounted in a location away from the fuel tank an...

Страница 41: ...he battery voltage to drop due to the increased length of the cable and number of connections The outboard may not start if the battery voltage reaching the engine is too low For complete information refer to the battery manufacturer s instructions Battery posts terminals and related accessories contain lead and lead compounds The negative battery cable should always be removed from the battery be...

Страница 42: ...nd its operation before you get underway Know what to do in case of an emergency Familiarize yourself with all laws and regulations relating to boating and the use of outboard motors Always wear a PFD Personal Flotation Device while on the boat Attach the emergency stop switch lanyard securely to the operator or to the operator s PFD For your safety and to maximize the service life of your equipme...

Страница 43: ...tarter rope are onboard p Replace any missing items Check the fuel level in the fuel tank p Check that the battery fluid is between the upper and lower levels and the battery leads are connected securely Check that the stern bracket anode and the trim tab are securely attached and are not excessively worn The anodes help to protect the outboard motor from corrosion If you are using the portable fu...

Страница 44: ... 000 rpm should be limited to 50 of the 60 minutes For your safety do not start or run the engine in a confined or partly enclosed area Your engine s exhaust contains poisonous carbon monoxide a colorless odorless gas that can collect rapidly Breathing carbon monoxide can cause loss of consciousness and may lead to death 30 second full throttle bursts are OK but do not operate the engine continuou...

Страница 45: ...mits the tilt angle of the outboard motor when fully lowered To adjust first tilt the outboard motor so it is not resting on the rod Push the rod in and turn the end of the rod up so the latch will fall into line with the rod Remove the rod and reinsert it in the desired position Push the rod in and turn the end of the rod down so the latch will fall to the locked position Then release the rod Pro...

Страница 46: ...le for stable cruising and maximum power The trim angle differs according to the combination of the boat outboard motor and propeller and the operating condition Trim angle too small Causes boat to bow steer To ensure that the outboard motor will be able to draw fuel from the tank place the tank within 6 feet 2 m of the outboard motor and not more than 3 feet 1 m below the fuel connector on the ou...

Страница 47: ...NNECTOR fuel tank side outboard motor side FUEL HOSE CONNECTOR Secure the portable fuel tank in the boat so that it won t move around and become damaged Turn the portable fuel tank vent knob counterclockwise to the open position Connect the fuel hose to the tank and the outboard motor as shown Be sure both connectors snap securely into place Always disconnect the fuel hose when storing or transpor...

Страница 48: ...stop switch lanyard securely to the operator or to the operator s PFD Personal Flotation Device If your outboard motor will be used on an infrequent or intermittent basis please refer to the fuel section of the STORAGE chapter p for additional information regarding fuel deterioration If you are using a portable fuel tank turn the portable fuel tank vent knob counterclockwise to the open position C...

Страница 49: ...he F forward or R reverse position The engine will not start or run unless the emergency stop switch clip is in the emergency stop switch The emergency stop switch clip and emergency stop switch lanyard system is a safety device that will stop the engine if you fall away from the controls while operating the boat Always attach the emergency stop switch lanyard securely to the operator or to the op...

Страница 50: ...re indicator p overheat indicator p and cooling system indicator p If the indicators show any abnormal condition immediately stop the engine and determine the cause of the problem Refer to on p Before getting underway allow the engine to warm up sufficiently to ensure good performance Above 41 F 5 C warm up the engine for at least 3 minutes Below 41 F 5 C warm up the engine for at least 10 minutes...

Страница 51: ...re leaving the dock check the operation of the emergency stop switch Always attach the emergency stop switch lanyard securely to the operator or to the operator s PFD before starting the engine The emergency stop switch clip and emergency stop switch lanyard system is a safety device that will stop the engine if you fall away from the controls while operating the boat The engine will not start or ...

Страница 52: ...N neutral position unless the fast idle lever is lowered To start a cold engine leave the fast idle lever in the START fully lowered position Turn the ignition switch key to the START position and hold it there until the engine starts When the engine starts release the key allowing it to return to the ON position If the engine fails to start within 5 seconds release the key and wait at least 10 se...

Страница 53: ... remove the engine cover If the battery is discharged or the starter motor is inoperative you can start the engine manually using the emergency starter rope supplied with the outboard motor If the indicators show any abnormal condition immediately stop the engine and determine the cause of the problem Refer to on p During the warm up period check the oil pressure indicator p overheat indicator p a...

Страница 54: ...e pages Use the fast idle control if needed Turn the ignition switch key to the ON position Remove the flywheel cover by unscrewing the four 6 22 mm bolts Set the knot at the end of the emergency starter rope in the notch in the flywheel Wind the rope clockwise around the flywheel as shown 3 4 2 46 51 11 03 07 11 16 04 31ZW2630_053 ...

Страница 55: ... attached securely to operator before operating the outboard motor Have your closest authorized Honda Marine dealer check your electrical system and correct the problem so that you can use the electric starter If necessary rewind the rope and pull again If the engine does not start after several attempts refer to from p Leave the flywheel cover off but install the engine cover p and lock it in pla...

Страница 56: ...RG SRT and LRT Types SHG and LHG Types long tiller handle SHG and LHG Types long tiller handle To stop the engine in an emergency pull the emergency stop switch clip out of the emergency stop switch by pulling the emergency stop switch lanyard Turn the ignition switch key to the OFF position after verifying the emergency stop switch operation Before leaving the dock check the operation of the emer...

Страница 57: ...ew minutes before stopping the engine Turn the ignition switch key to the OFF position to stop the engine In the event that the engine does not stop when the ignition switch key is turned to the OFF position pull the emergency stop switch clip out of the emergency stop switch by pulling the emergency stop switch lanyard p When the boat is not in use remove and store the ignition switch key and the...

Страница 58: ...orward N neutral or R reverse gears Use the throttle friction adjuster to help hold a constant throttle setting while cruising Turn the adjuster clockwise to increase throttle grip friction for holding a constant speed Turn the adjuster counterclockwise to decrease friction for easy grip rotation The throttle grip can be turned to the FAST position only when the gearshift lever is in the F forward...

Страница 59: ... control lever to select the F forward N neutral or R reverse gear The control lever cannot be moved from the N neutral position unless the neutral release lever is squeezed Moving the control lever beyond the gear selection range increases engine speed Adjust the control lever friction adjuster so the control lever will hold a constant throttle setting while cruising 11 03 07 11 17 01 31ZW2630_05...

Страница 60: ... apply grease or oil on the friction plate Grease or oil will reduce the friction of the adjuster Use the steering friction adjuster to help hold a steady course while cruising Move the adjuster to the LOCK direction to increase steering friction for holding a steady course Move the adjuster to the FREE direction to decrease friction for easy turning Steer the boat in the same manner as an automob...

Страница 61: ...t to bow steer It is necessary to trim the angle of the outboard motor to compensate for changes in boat load weight distribution water conditions or propeller selection Under normal conditions the boat will perform best when the antiventilation plate is level with the water surface When cruising into a high wind trim the outboard motor down slightly to level the boat and improve stability With a ...

Страница 62: ...ntilation overheating and water pump damage This type of damage is not covered by the p 120 It is necessary to trim the angle of the outboard motor to compensate for changes in boat load weight distribution water conditions or propeller selection Under normal conditions the boat will perform best when the antiventilation plate is level with the water surface When cruising into a high wind adjust t...

Страница 63: ...hat the propeller and gear case won t hit the bottom Proceed at low speed and monitor water flow from the cooling system indicator p to be sure the outboard motor is not tilted so high that the water intakes are out of the water If steering effort is not equal in both directions adjust the trim tab to compensate for torque steer which is the reaction of the outboard motor to propeller rotation Whe...

Страница 64: ...ll rise suddenly if operated in reverse When operating in shallow water tilt the outboard motor using the tilt lever so the propeller and gear case won t hit the bottom Monitor water flow from the cooling system indicator p to be sure the outboard motor is not tilted so high that the water intake is out of the water Distributor s Limited Warranty To return the outboard motor to the normal operatin...

Страница 65: ...is moored or for maximum clearance when beaching or launching use the power tilt switch on the engine pan to tilt the outboard motor up as far as it will go move the tilt lock lever to the LOCK position then gently lower the outboard motor until the lever contacts the stern bracket Use the tilt lever to raise and lower the outboard motor as described on p Stop the engine and disconnect the fuel ho...

Страница 66: ...pening the manual relief valve If the manual relief valve is loosened turned counterclockwise when the outboard motor is tilted up the outboard motor will suddenly tilt down The outboard motor can also be tilted manually after opening the manual relief valve This feature enables the outboard motor to be tilted when no battery is connected For manual tilting use a flat blade screwdriver to turn the...

Страница 67: ...y care for your outboard motor the following pages include a maintenance schedule routine inspection procedures and simple maintenance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operatin...

Страница 68: ...should perform a given task Make sure the engine is off before you begin any maintenance or repairs This will eliminate several potential hazards Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of fire or explosion be careful when working around gasoline Use only a nonflammable solvent not gasoline to clean parts Keep cigarettes...

Страница 69: ...cy starter rope onboard The spare clip may either be stored in the tool bag or in an easily accessible location on the boat along with the emergency starter rope If your tool kit needs replacement it is not available as a kit and each item must be ordered individually Individual items in the tool kit shown above can be purchased from an authorized Honda Marine dealer and may be used for simple mai...

Страница 70: ... 6 months or 100 hrs 2 2 2 1 Every year or 200 hrs 2 2 2 2 Every 2 years or 400 hrs Engine oil Gear case oil Engine oil filter Timing belt Carburetor linkage Idle speed Valve clearance Spark plug Propeller and cotter pin Fuel tank and tank filter Thermostat Lubrication Anode metal Check level Change Change Replace Check adjust Check adjust Check adjust Check adjust Check adjust Replace Check Clean...

Страница 71: ...used in salt water These items should be serviced by your servicing dealer unless you have the proper tools and are mechanically proficient Refer to the Honda shop manual for service procedures For professional commercial use log hours of operation to determine proper maintenance intervals When operating in salt water turbid or muddy water the engine should be flushed with clean water after each u...

Страница 72: ...he trim tab is correctly adjusted steering effort is equal in either direction If steering effort is unequal loosen the trim tab bolt and adjust the angle of the trim tab Retighten the trim tab bolt securely If less effort is required to make left turns move the back of the trim tab left Adjust the trim tab in small increments and retest steering effort with the boat evenly loaded and running at c...

Страница 73: ...e valve is closed before operating the outboard motor If the valve is not closed the outboard motor will tilt up when operated in reverse For manual tilting use a flat blade screwdriver to turn the valve counterclockwise 2 and a half turns Close the valve firmly after positioning the engine The engine cover latch fastens the engine cover to the outboard motor To remove the engine cover unlatch the...

Страница 74: ... position Insert the dipstick all the way in then remove it and check the oil level shown on the dipstick Install the oil filler cap and tighten it securely Install and lock the engine cover If the oil level is low remove the oil filler cap and add oil to reach the upper limit mark shown on the dipstick Use the oil recommended on p Unlatch and remove the engine cover p Remove the oil level dipstic...

Страница 75: ...ground or down a drain An engine oil evacuation device may be used to remove the engine oil Drain the used oil while the engine is warm Warm oil drains quickly and completely Unlatch and remove the engine cover p Remove the oil filler cap p Place a suitable container below the drain bolt hole to catch the used oil and then remove the engine oil drain bolt and sealing washer Allow the used oil to d...

Страница 76: ...l filter change Install the oil filler cap and tighten it securely Install and lock the engine cover With the outboard motor in a vertical position fill to the upper limit mark on the oil level dipstick p with the recommended oil Honda recommends that you use API service category SG SH or SJ oil The SAE oil viscosity and service category are in the API label on the oil container SAE 5W 30 is recom...

Страница 77: ...to pivot surfaces where grease cannot penetrate Lubrication interval After the first 20 hours or 1 month then every 100 hours or 6 months refer to the maintenance schedule on page Apply Honda Marine Corrosion Inhibitor or equivalent to all areas under the engine cover and any exposed metal surfaces except the belts Apply Honda Marine waterproof grease to the parts shown below 68 11 03 07 11 20 28 ...

Страница 78: ...e damage RECOMMENDED SPARK PLUGS Measure the spark plug electrode gap with a wire type feeler gauge Correct the gap if necessary by carefully bending the side electrode The gap should be Remove the spark plugs with a spark plug wrench Disconnect the spark plug caps from the spark plugs Unlatch and remove the engine cover p Inspect the spark plugs Replace them if the electrodes are worn or if the i...

Страница 79: ...lugs carefully by hand to avoid cross threading If reinstalling used spark plugs tighten 1 8 1 4 turn after the spark plugs seat If installing new spark plugs tighten 1 2 turn after the spark plugs seat Attach the spark plug caps Install and lock the engine cover After each spark plug seats tighten with a spark plug wrench to compress the sealing washer 6 7 8 9 11 03 07 11 20 50 31ZW2630_078 ...

Страница 80: ...re Turn the vent knob counterclockwise to the OPEN position Turn the fuel filler cap counterclockwise so that it touches the pressure relief tab The fuel filler cap will lock again Press down the pressure relief tab and turn counterclockwise to remove the fuel filler cap If you do not anticipate cycling through at least one complete tank of fuel within a 30 day period we recommend adding Honda Mar...

Страница 81: ... Check the fuel level and refill if necessary Do not fill the fuel tank above the UPPER LIMIT Refer to the boat manufacturer s instructions Never refill the fuel tank inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe...

Страница 82: ...arting and or performance problems It may also damage metal rubber and plastic parts of the fuel system Engine damage or performance problems that result from using a fuel with percentages of ethanol or methanol greater than shown above are not covered under warranty Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the fuel tank If your outboard mo...

Страница 83: ...t SERVICING YOUR OUTBOARD MOTOR P PU UL LL L PUSH FUEL HOSE CONNECTOR Water or sediment accumulation in the filter can cause loss of power or hard starting To prevent engine malfunction inspect the filter and replace when necessary Remove the engine cover p The fuel filter is located under the engine cover between the fuel coupling and the fuel pump Disconnect the fuel hose connector from the outb...

Страница 84: ...water and or sediment accumulation If the filter is OK reinstall it If water and or sediment are present replace the filter as described in the following steps Always replace the filter at the scheduled replacement interval p Place commercially available hose clips on the fuel hoses on each side of the filter to prevent fuel leakage when the fuel hoses are disconnected Remove the fuel filter from ...

Страница 85: ...ow will be reduced if the filter is installed backward Connect the fuel hoses to the fuel filter securely with the hose clamps Remove the fuel hose clips used to close the fuel hoses Securely connect the fuel hose connector to the outboard motor p Prime the engine using the priming bulb p Check for fuel leaks Repair any fuel leaks if necessary Reinstall the engine cover p If loss of power or hard ...

Страница 86: ...tainer Use a funnel to avoid spilling fuel Rinse the fuel tank with nonflammable solvent to remove any accumulated sediment Reinstall the filter and hose connector in the fuel tank Tighten the four 5 mm screws securely Remove the four 5 mm screws using a flat screwdriver then remove the fuel hose connector and fuel tank filter from the tank Clean the filter in nonflammable solvent Inspect the fuel...

Страница 87: ... or wrench until the propeller has no free play Tighten the castle nut using a torque wrench Then using a torque wrench tighten the castle nut until the first available groove in the castle nut aligns with the cotter pin hole Do not tighten past the first alignment of the castle nut groove and the cotter pin hole Inspect the propeller shaft for any fishing line or debris Operating the outboard mot...

Страница 88: ...MIT or the propeller and shaft may be damaged TIGHTENING TORQUE LIMIT Note that these wrenches are not included with the tool set that comes with the outboard motor Contact your authorized Honda Marine dealer for additional tool information Use a Honda Genuine stainless steel cotter pin or equivalent cotter pin and bend the pin ends as shown Be sure to replace the cotter pin with a new one 7 11 03...

Страница 89: ...y clean and flush the outboard motor with fresh water Touch up any damaged paint and coat areas that may rust with Honda Corrosion Inhibitor or equivalent Lubricate controls with a silicone spray lubricant Remove the wash screw and sealing washer from the WASH screw hole in the gear case Be sure not to remove the oil level screw from the OIL LEVEL screw hole in the gear case Tilt down the outboard...

Страница 90: ...on the fresh water supply to the flush kit coupler Damage caused by running the outboard motor without sufficient cooling water is not covered by the p Move the gearshift lever or control lever to the N neutral position Flush the outboard motor in the neutral position only Remove the sealing washer from the wash screw and install the sealing washer on the flush kit coupler Install the flush kit co...

Страница 91: ...nect the fuel hose from the outboard motor Remove the garden hose adapter Remove the sealing washer from the garden hose adapter and install the sealing washer on the wash screw If tape was used to cover the three water intakes in step 6 remove the tape now Install the wash screw into the gear case securely Place a container under the outboard motor and fill it with clean fresh water The water lev...

Страница 92: ...nts serviced or replaced You can extend fuel storage life by adding a gasoline stabilizer that is formulated for that purpose or you can avoid fuel deterioration problems by draining all the fuel from the fuel tank and carburetors The p does not cover fuel system damage or engine performance problems resulting from neglected storage preparation The length of time that gasoline can be left in your ...

Страница 93: ... vertical position place an approved gasoline container below the fuel drain outlet and use a funnel to avoid spilling fuel Loosen the drain screw on 1 carburetor allow the carburetor to drain completely then tighten the drain screw securely Remove the drain tube from 1 carburetor install it on 2 carburetor and drain that carburetor in the same manner You can avoid fuel deterioration problems by d...

Страница 94: ...einstall the spark plugs p Reinstall the engine cover p Repeat this procedure to drain 3 carburetor After all three carburetors are drained reinstall the drain tube on 1 carburetor Change the engine oil p Using the emergency starter rope p rotate the flywheel a few revolutions to distribute the oil in the cylinders Drain the fuel tank into an approved gasoline container or if you need to store fue...

Страница 95: ...l Cover the outboard motor to keep out dust Do not use plastic sheet as a dust cover A nonporous cover will trap moisture promoting rust and corrosion If the cylinders were coated with oil during storage preparation the engine may smoke briefly at startup This is normal If it is necessary to store the outboard motor horizontally drain the carburetors p and drain the engine oil p before removing th...

Страница 96: ...prevent the outboard motor from moving while trailering the boat Refer to the manufacturer s instructions for using an outboard motor support bar When trailering a boat with the outboard motor attached always disconnect the fuel line from the portable fuel tank The preferred method is to leave the engine in the normal running position but if there is insufficient road clearance you can tilt the ou...

Страница 97: ...installed outboard motor as a handle or lever to move the boat can damage the outboard motor To carry hold the outboard motor by the carrying handle or hold by the carrying handle and the lug beneath the engine cover latch as shown Secure the outboard motor in either the vertical or horizontal position shown on p and 92 93 11 03 07 11 24 16 31ZW2630_096 ...

Страница 98: ...r using the engine lifting eye and place on the outboard motor stand commercially available Secure the outboard motor with the bolts nuts and washers When trailing or transporting the boat with the outboard motor attached it is recommended that the outboard motor remain in normal running position with the steering friction adjuster in the locked position p 1 2 3 94 11 03 07 11 24 24 31ZW2630_097 ...

Страница 99: ...r or refer to the shop manual Battery connections loose or corroded Starter malfunction switch malfunction or electrical problem in the starting circuit Clean and tighten battery connections Replace or repair faulty components as necessary ELECTRIC STARTER WILL NOT OPERATE Possible Cause Correction Check fuse Fuse burnt out Replace fuse p 1 2 3 51 102 11 03 07 11 24 35 31ZW2630_098 ...

Страница 100: ... stop switch Gearshift lever or control lever not in neutral position Insert clip in emergency stop switch Turn throttle grip to START position p Throttle grip not in START position long tiller handle type Fast idle lever raised remote control side mount type Shift to neutral p or Lower fast idle lever if the engine is warm p 1 2 47 50 49 47 11 03 07 11 24 46 31ZW2630_099 ...

Страница 101: ...as necessary Take outboard motor to an authorized Honda Marine dealer or refer to the shop manual Remove and inspect spark plugs Dry and reinstall spark plugs Start engine with the throttle open Gap or replace spark plugs p Drain fuel tank and carburetors p and Refill with fresh gasoline p Open the vent knob p Replace fuel filters p Fuel filter or fuel tank filter clogged Fuel vent closed portable...

Страница 102: ...ote control side mount type Open the vent knob p Bad fuel outboard motor stored without treating or draining gasoline or refueled with bad fuel Drain fuel tank and carburetors p and Refill with fresh gasoline p Squeeze priming bulb p Replace fuel filters p Fuel hose not primed Fuel filter or fuel tank filter clogged Fuel vent closed portable fuel tank Lower fast idle lever unless engine is warm p ...

Страница 103: ...eens Water intake screens clogged Clean water intake screens ENGINE OVERHEATS Possible Cause Correction Carburetor malfunction fuel pump failure ignition malfunction etc Replace or repair faulty components as necessary Take outboard motor to an authorized Honda Marine dealer or refer to the shop manual Spark plugs faulty fouled or improperly gapped Remove and inspect spark plugs Possible Cause Cor...

Страница 104: ...opped remove the engine cover p DESIGNATED FUSE RATING The battery charging circuit and the electric starter relay circuit are protected by the 15 ampere fuse If the fuse burns out the engine will not charge the battery and the electric starter will not operate The engine can be started using the emergency starter rope The ignition switch is protected by the 10 ampere fuse If the fuse burns out th...

Страница 105: ...el or there may be a problem with the engine lubrication system If the throttle is closed suddenly after full throttle operation engine speed may drop below the specified idle rpm and that could activate the engine protection system momentarily If low oil pressure activates the engine protection system stop the engine check the engine oil level p and add oil if needed With the engine oil at the re...

Страница 106: ...n persists for another 20 seconds the engine will shut off If the engine overheats the red indicator will come on and the engine protection system will limit engine speed If you are at cruising speed engine speed will decrease gradually When normal engine temperature is restored the engine speed will gradually rise to normal engine speed Remote control types are equipped with a buzzer that sounds ...

Страница 107: ... boat landing and have the outboard motor inspected by an authorized Honda Marine dealer If there is no water flowing from the cooling system indicator stop the engine and tilt the outboard motor to inspect the water intake screens If clogged clean the water intake screens return the outboard motor to the running position restart the engine and check the cooling system indicator again Change the e...

Страница 108: ...ugs dry them then reinstall the spark plugs and attempt to start the engine again If the engine starts and no mechanical damage is evident continue to run the engine for a half hour or longer Be sure the water level is at least 2 inches 5 cm above the antiventilation plate to avoid overheating and water pump damage As soon as possible take the outboard motor to an authorized Honda Marine dealer fo...

Страница 109: ... the date of purchase in the space provided on this page You will need these numbers when ordering parts and when making technical or warranty inquiries p Product identification number The product identification number is stamped on a plate attached on top of the swivel case The engine serial number is stamped on the cylinder block under the starter motor which is located in the front of the engin...

Страница 110: ...titude on horsepower will be greater than this if no carburetor modification is made For complete information refer to the battery manufacturer s instructions Operation at an altitude that differs from that at which this engine was certified for extended periods of time may increase emissions High altitude operation can be improved by specific modifications to the carburetor If you usually operate...

Страница 111: ...crease emissions beyond the legal limit Among those acts that constitute tampering are Removal or alteration of any part of the intake fuel or exhaust systems Alterations that would cause the engine to operate outside its design parameters EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control systems Th...

Страница 112: ...aust smoke or high fuel consumption The emission control systems on your Honda engine were designed built and certified to conform with EPA and California emission regulations We recommend the use of Honda Genuine parts whenever you have maintenance done These original design replacement parts are manufactured to the same standards as the original parts so you can be confident of their performance...

Страница 113: ...s Cleaner Marine Engine for healthier lifestyle and environment burns up to 30 40 percent less gas and oil than conventional carbureted two stroke engines saving money and resources protects consumer for worry free operation This engine has been certified as a A Star label was applied to this outboard motor in accordance with the requirements of the California Air Resources Board 11 03 07 11 27 23...

Страница 114: ...andards Engines meeting these standards have 20 lower emissions than One Star Low Emission engines The three star label identifies engines that meet the Air Resources Board s Personal Watercraft and Outboard marine engine 2008 exhaust emission standards or the Sterndrive and Inboard marine engine 2003 2008 exhaust emission standards Engines meeting these standards have 65 lower emissions than One ...

Страница 115: ...0 50 rpm 12V 10A Electric starter HG 4 stages 8 12 16 20 Stageless 64 4 to 12 176 4 lbs 80 0 kg Gear case Engine Exhaust Intake Gear case Engine Without oil filter change With oil filter change S L S L S L 113 Specifications TECHNICAL AND CONSUMER INFORMATION Tuneup MODEL Type Overall length Description code Overall width Overall height CARB star label D C output Cooling system Exhaust system Spar...

Страница 116: ... 8 in 375 mm 52 0 in 1 320 mm 21 7 in 552 mm 170 9 lbs 77 5 kg RT 175 3 lbs 79 5 kg Gear case Engine Exhaust Intake Gear case Engine Without oil filter change With oil filter change L L L 114 Specifications TECHNICAL AND CONSUMER INFORMATION Tuneup MODEL Type Overall length Description code Overall width Overall height CARB star label D C output Cooling system Exhaust system Spark plugs Fuel pump ...

Страница 117: ... 0 7 mm 950 50 rpm 40 right and left 5 000 6 000 rpm Unleaded gasoline 86 pump octane or higher Gear case Engine Exhaust Intake Gear case Engine Without oil filter change With oil filter change S L S L S L 115 Specifications TECHNICAL AND CONSUMER INFORMATION Tuneup MODEL Type Overall length Description code Overall width Overall height CARB star label D C output Cooling system Exhaust system Spar...

Страница 118: ... dog type 40 right and left 4 stages 8 12 16 20 Stageless 64 4 to 12 0 024 0 028 in 0 6 0 7 mm 950 50 rpm Gear case Engine Exhaust Intake Gear case Engine Without oil filter change With oil filter change S L S L S L 116 Specifications TECHNICAL AND CONSUMER INFORMATION Tuneup MODEL Type Overall length Description code Overall width Overall height CARB star label D C output Cooling system Exhaust s...

Страница 119: ...SSORIES to see the entire catalog of accessories Your Owner s Manual was written to cover most of the questions you might ask about your Honda Any questions not answered in the Owner s Manual can be answered by your Honda dealer If your dealer doesn t have an immediate answer they should be able to get it for you If you have a difference of opinion with your dealer please remember that each dealer...

Страница 120: ...e to a Honda engine dealer or distributor authorized to sell that product in the United States Puerto Rico the U S Virgin Islands or Canada Please read the warranty statements contained in this manual There are responsibilities restrictions and exclusions that apply to these warranties It is important to realize that your warranty applies to defects in material or workmanship of your Honda Your wa...

Страница 121: ...in spite of the best intentions of all concerned a misunderstanding may occur If you aren t satisfied with your dealer s handling of the situation we suggest you discuss your problem with the appropriate member of the dealership s management team If the problem has already been reviewed with the appropriate manager of the Service Parts or Sales department contact the owner of the dealership or the...

Страница 122: ... 8847 Products Covered by Warranty Length of Warranty from date of original retail purchase NONCOMMERCIAL NONRENTAL COMMERCIAL RENTAL STATE LOCAL FEDERAL GOVERNMENT The same duration as the outboard with which they were purchased 36 months 12 months 12 months 24 months 24 months 60 months All models purchased before July 1 2008 All Models purchased on or after July 1 2008 Related original equipmen...

Страница 123: ... charge for parts or labor Anything replaced under warranty becomes the property of American Honda Motor Company Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincidentally with the original product warranty You must at your expense take your Honda Outboard Motor and proof of the original purchase date to any d...

Страница 124: ...hip Incorporation of unsuitable attachments or parts Corrosion to steering system or electrical components corrosion due to electrolysis water born foreign chemicals improper service or corrosion caused by damage or abuse Reimbursement for towing charges in and out of water charges or technician travel time Growth of marine organisms on outboard motor surfaces external or internal Any product that...

Страница 125: ...y of American Honda Motor Company Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincidentally with the original product warranty Accessories and replacement parts installed by a dealer who is authorized by American Honda to sell them will be repaired or replaced under warranty without charge for parts or labor ...

Страница 126: ...use of unsuitable attachments or parts unauthorized alteration improper installation or any causes other than defects in material or workmanship of the product Installing parts and accessories on non Honda products or engines voids this warranty American Honda disclaims any responsibility for loss of time or use of the outboard motor or the boat on which the product is installed transportation com...

Страница 127: ... marine engines American Honda Motor Co Inc must warranty the emission control system on your outboard engine for the period of time listed below provided there has been no abuse neglect or improper maintenance of your outboard engine Where a warranty condition exists American Honda Motor Co Inc will repair your outboard engine at no cost to you including diagnosis parts and labor Your emission co...

Страница 128: ...ulations are covered by this warranty for a minimum of five years or 250 hours of operation whichever comes first or the length of the Honda Marine Distributor s Limited warranty whichever is longer from the date of delivery to the retail purchaser This warranty is transferred to each subsequent purchaser for the duration of the warranty period Warranty repairs will be made without charge for diag...

Страница 129: ...call the Honda Marine Customer Relations Office of American Honda Motor Co Inc Failures other than those resulting from defects in material or workmanship are not covered by this warranty This warranty does not extend to emission control systems or parts which are affected or damaged by owner abuse neglect improper maintenance misuse misfueling improper storage and or collision the incorporation o...

Страница 130: ...nd Oxygen sensor or Air fuel ratio sensor Portable fuel tank Fuel cap Fuel hoses Primer bulb Fuel hose joint Flywheel magneto Ignition pulse generator Ignition coil assembly Ignition control module Engine control module Crankshaft position sensor Spark plug cap Spark plug Knock sensor and Camshaft position sensor Oil pump and internal parts Exhaust manifold and Exhaust valves Rocker arm oil contro...

Страница 131: ...d in a Honda marine product within the relevant warranty period necessary repairs and replacements with a new part or the Honda equivalent shall be made at no cost to the consumer for parts and labour when Honda acknowledges that such defects are attributable to faulty material or workmanship at the time of manufacture Any marine product on which required maintenance services have been performed a...

Страница 132: ...ilters spark plugs and wires fuses belts lubricants and other expendables susceptible to natural wear Outboard propeller or shear pin All accessories or attachments In order to maintain the validity of this DISTRIBUTORS WARRANTY the required maintenance services as set forth in the Owner s Manual must be performed at the proper intervals and detailed receipts and records retained as proof You must...

Страница 133: ...the REPLACEMENT PARTS AND ACCESSORY WARRANTY are the only and the entire written warranties given by Honda for Marine engines No dealer or his agent or employee is authorized to extend or enlarge on these warranties on behalf of Honda by any written or verbal statement or advertisement To the extent the law permits Honda disclaims any responsibility for loss of time or use of the product transport...

Страница 134: ...utor s Warranty 129 ELECTRIC STARTER WILL NOT OPERATE 97 ELECTRICAL CONNECTIONS 38 EMERGENCY STARTING 51 Emission Control System Information 109 Emission Control System Warranty 125 Emergency Stop Switch Clip and Emergency Stop Switch SHG and LHG Types long tiller handle 20 LRG SRT and LRT Types remote control 23 Engine Cover Latches 27 REMOVAL AND INSTALLATION 71 Oil Change 73 Level Check 72 Reco...

Страница 135: ...pes 21 Gearshift Throttle Control Lever LRG SRT and LRT Types remote control 25 GEARSHIFT AND THROTTLE OPERATION SHG and LHG Types long tiller handle 56 LRG SRT and LRT Types remote control 57 HARD STARTING OR STALLS AFTER STARTING 100 Honda Publications 117 Fast Idle Lever 24 Fuel Filler Cap Vent Knob standard equipment Canadian types optional equipment American types 33 Filter Inspection and Rep...

Страница 136: ...pecifications 113 Star Label 111 STARTING THE ENGINE SHG and LHG Types long tiller handle 46 LRG SRT and LRT Types remote control 49 STEERING SHG and LHG Types long tiller handle 58 LRG SRT and LRT Types remote control 58 Steering Friction Adjuster SHG and LHG Types 21 58 STOPPING THE ENGINE 54 Emergency Engine Stopping 54 Normal Engine Stopping 54 STORAGE 90 Engine oil 92 Fuel 90 PRECAUTIONS 92 S...

Страница 137: ...SHG and LHG Types 21 Throttle Grip SHG and LHG Types 20 Tilt Lever SHG LRG and LHG types 22 Tilt Lock Lever 27 TOOL KIT 67 TRANSOM ANGLE ADJUSTMENT 37 43 Transom Angle Adjusting Rod 28 TRANSPORTING 94 WITH OUTBOARD MOTOR INSTALLED ON BOAT 94 WITH OUTBOARD MOTOR REMOVED FROM BOAT 95 Trim Meter standard equipment LRTC type optional equipment SRTA and LRTA types 29 Trim Tab 28 61 ADJUSTMENT 70 Warran...

Страница 138: ...136 MEMO 11 03 07 11 33 14 31ZW2630_137 ...

Страница 139: ...BF25D BF30D Owner s Manual 31ZW2630 00X31 ZW2 6300 N PANTONE 288 DIC F101 00X31 ZW2 6300 BF25D 30D BLACK 2eY1200 2011 03 Printed in China K2 Includes US and Canadian Models ...

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