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Functional Safety K-LB-*.*, F*-LB-I, P-LB-*.*.*

Application Examples

Example 3 

 Analog Inputs 

 4 mA to 20 mA Signals

The basic requirements are:

1. Signal type of the safety loop = analog

2. Signal direction of the safety loop as seen from the perspective of the safety DCS = input

3. Safe state of the field device allocated to the surge protection barrier = output signal 

< 4 mA or respectively > 20 mA

4. Desired SIL level of the safety loop = SIL 3

A standard KCD2-STC-Ex1 device has the following characteristics:

For the corresponding surge protection barrier P-LB-1.A the following characteristics 

are given:

The combination of both devices is done by simply adding the characteristics again as before. 

The SFF and PFD

avg

 values can be calculated by using the equations given above.

This means that if compared with table 1 for this specific combination the requirements 

for a SIL 2 safety loop are still easily fulfilled.

Total failure rate

348 FIT

Dangerous undetected failure rate

67 FIT

PFD

avg

 for T

1

 = 1 year

2.93 x 10

-4

SFF

80 %

Table 7.9 Characteristics of isolator KCD2-STC-Ex1

Total failure rate

16 FIT

Dangerous undetected failures

0 FIT

Table 7.10 Failure rates of surge protection barrier P-LB-1.A

Total failure rate

364 FIT (rounded)

Dangerous undetected failure rate

67 FIT

PFD

avg

 for T

1

 = 1 year

2.93 x 10

-4

SFF

81 %

Table 7.11 Sum of failure rates of isolator KCD2-STC-Ex1 and surge protection barrier P-LB-1.A

Содержание F-LB-I Series

Страница 1: ...ISO9001 3 Functional Safety Surge Protection Barriers K LB F LB I P LB Manual...

Страница 2: ...ion as well as the supplementary clause Expanded reservation of proprietorship Worldwide Pepperl Fuchs Group Lilienthalstr 200 68307 Mannheim Germany Phone 49 621 776 0 E mail info de pepperl fuchs co...

Страница 3: ...faces 9 2 3 Marking 9 2 4 Standards and Directives for Functional Safety 9 3 Planning 10 3 1 System Structure 10 3 2 Assumptions 11 3 3 Safety Function and Safe State 12 3 4 Characteristic Safety Valu...

Страница 4: ...Functional Safety K LB F LB I P LB Contents 4 2021 09...

Страница 5: ...ting Dismounting Disposal The documentation consists of the following parts Present document Instruction manual Manual Datasheet Additionally the following parts may belong to the documentation if app...

Страница 6: ...nd understood the instruction manual and the further documentation Intended Use The device is only approved for appropriate and intended use Ignoring these instructions will void any warranty and abso...

Страница 7: ...re displayed in descending order as follows Informative Symbols Action This symbol indicates a paragraph with instructions You are prompted to perform an action or a sequence of actions Danger This sy...

Страница 8: ...as intrinsic safety isolated barriers signal conditioners and most field devices K LB G This surge protection barrier provides a low line to line clamping voltage and line to ground clamping voltage...

Страница 9: ...n the product 2 4 Standards and Directives for Functional Safety Device specific standards and directives Note For corresponding connections see datasheet Pepperl Fuchs Group Lilienthalstra e 200 6830...

Страница 10: ...nd the T1 value proof test interval that has a direct impact on the PFDavg value the SFF value Safe Failure Fraction the HFT architecture Hardware Fault Tolerance 3 1 2 High Demand or Continuous Mode...

Страница 11: ...perience A similar factor must be used if frequent temperature fluctuations are expected Failure rate based on the Siemens standard SN 29500 The control loop has a hardware fault tolerance of 0 and it...

Страница 12: ...and settings of the connected device e g isolator DCS input output field device Safety Function The safety function of the device is to behave like a piece of copper wire passing through the process s...

Страница 13: ...type 1 AI AO DI DO Safe state 1 Iin 3 6 mA Signal line interrupted Iout 3 6 mA Signal line interrupted Iout 0 mA Uout 0 V Signal line interrupted Iout 0 mA Uout 0 V Signal line interrupted Safety loo...

Страница 14: ...0 mA Uout 0 V Signal line interrupted Iout 0 mA Uout 0 V Signal line interrupted Safety loop fault detection 3 3 This fault detection has to be provided by the safety loop architecture e g NAMUR sign...

Страница 15: ...terrupted Iout 0 mA Uout 0 V Signal line interrupted Safety loop fault detection 3 3 This fault detection has to be provided by the safety loop architecture e g NAMUR signal lead breakage and short ci...

Страница 16: ...on 3 3 This fault detection has to be provided by the safety loop architecture e g NAMUR signal lead breakage and short circuit detection current loop 20 mA 3 6 mA and 21 mA can be detected 3 6 mA and...

Страница 17: ...Uout 0 V Signal line interrupted Iout 0 mA Uout 0 V Signal line interrupted Safety loop fault detection 3 3 This fault detection has to be provided by the safety loop architecture e g NAMUR signal lea...

Страница 18: ...in 3 6 mA Signal line interrupted Iout 3 6 mA Signal line interrupted Iout 0 mA Uout 0 V Signal line interrupted Iout 0 mA Uout 0 V Signal line interrupted Safety loop fault detection 3 3 This fault d...

Страница 19: ...assumed that early failures are detected to a huge percentage during the installation and therefore the assumption of a constant failure rate during the useful lifetime is valid However according to I...

Страница 20: ...nstructions in the instruction manual 2 Observe the information in the manual 3 Observe the requirements for the safety loop 4 Connect the device only to devices that are suitable for this safety appl...

Страница 21: ...to IEC EN 61508 2 a recurring proof test shall be undertaken to reveal potential dangerous failures that are not detected otherwise Check the function of the subsystem at periodic intervals depending...

Страница 22: ...successful 4 After the test reset the device to the original settings DIN Mounting Rail Modules The following figures show the proof test set up for K LB 2 30 and K LB 2 30G Prepare the proof test se...

Страница 23: ...Leakage current Comment K LB 1 6 K LB 1 6G 1 6 V between Pins 7 8 50 A Test passed if leakage current is below 200 A K LB 2 6 1 2 6 V between Pins 7 8 6 V between Pins 5 6 50 A Test passed if leakage...

Страница 24: ...t set up of the other devices of this device family accordingly Figure 5 4 Proof test set up for P LB example surge protection barrier P LB 1 C 123 rd bk Zone 1 2 Div 1 2 GND gn ye U I Multimeter Devi...

Страница 25: ...ent is below 200 A P LB 2 D 123456 1 2 3 4 5 6 30 V between Pins 1 2 30 V between Pins 2 3 30 V between Pins 1 3 30 V between Pins 4 5 30 V between Pins 5 6 30 V between Pins 4 6 50 A Test passed if l...

Страница 26: ...n Pins 2 2 Resistance between Pins 3 3 Test passed if resistance is below 2 P LB 2 D 123456 1 2 3 4 5 6 Resistance between Pins 1 1 Resistance between Pins 2 2 Resistance between Pins 3 3 Resistance b...

Страница 27: ...defect always replace the device with an original device Reporting Device Failure If you use the device in a safety loop according to IEC EN 61508 it is required to inform the device manufacturer abo...

Страница 28: ...arrier can be integrated into this safety loop by allocating it to a field device It should be possible to get a principled overview as shown below Figure 7 1 Example of a complete safety loop with al...

Страница 29: ...requirements are 1 Signal type of the safety loop digital 2 Signal direction of the safety loop as seen from the perspective of the safety DCS input 3 Safe state of the field device allocated to the s...

Страница 30: ...lator du Surge protection barrier 3 du 47 FIT 0 FIT 47 FIT These characteristics allow calculating the SFF and PFDavg for the combination of both devices SFF 1 du total 4 SFF 1 47 FIT 270 FIT 82 PFDav...

Страница 31: ...rd KFD2 SL2 Ex1 LK device has the following characteristics For the surge protection barrier P LB 1 A the following characteristics are given The combination of both devices is done by simply adding t...

Страница 32: ...mbination of both devices is done by simply adding the characteristics again as before The SFF and PFDavg values can be calculated by using the equations given above This means that if compared with t...

Страница 33: ...of the field device allocated to the surge protection barrier output signal 4 mA or respectively 20 mA Since the availability of SIL 3 field devices is very limited it is most likely that the end user...

Страница 34: ...F and PFDavg values are still sufficient Total failure rate 536 FIT 7 FIT 543 FIT rounded MTBF 210 years Safe failure rate 143 FIT Dangerous undetected failure rate 57 FIT Dangerous detected failure r...

Страница 35: ...unction not part Probability of failure of components that are not in the safety loop total safety function Probability of failure of components that are in the safety loop HFT Hardware Fault Toleranc...

Страница 36: ...Pepperl Fuchs Quality Download our latest policy here www pepperl fuchs com quality www pepperl fuchs com Pepperl Fuchs Subject to modifications Printed in Germany DOCT 2079A...

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