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MAX-E-THERM

Pool and Spa Heater Installation and User’s Guide

P/N S794 Rev. H 8-11-14

MAX-E-THERM

HEATERS REPLACEMENT PARTS

For Heater mounting
bolts and clamps,
purchase separately

Bolt Down Bracket Kit,

Part No. 42001-0085S.

Lead
Anchor

Operating Control Assy.

Combustion

Chamber

Cover Assy.

w/Vent Cover
& Vent Elbow

Enclosure Kit

(Jacket Covers)

Lower
Enclosure

Enclosure Kit

(Jacket Covers)

Electrical

Control Box

w/Index Plate

Tube Sheet
Coil Assy.
(Heat Exchanger)

(if attached
not required)

For heaters manufactured between
1/12/2009 and 10/31/2013
(clamp lid tub design)
Note: Kits also include, O-Ring and
Silicon Tube.

CLAMP LID TUB DESIGN

Lid, nut/washer (9x)

Combustion
Chamber
Gasket

Содержание 460763

Страница 1: ...not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instruction...

Страница 2: ...mer Service and Technical Support If you have questions about ordering Pentair Aquatic Systems replacement parts and pool products please call Phone 800 831 7133 Fax 800 284 4151 8 A M to 4 30 P M Eas...

Страница 3: ...tdoor Shelter for Canada 20 Vertical Venting Negative Pressure Direct Air Intake with 3 inch PVC Pipe indoor Installation 20 22 Horizontal or Vertical Venting Positive Pressure 23 Connecting Special G...

Страница 4: ...r installation practices IMPORTANT NOTICES For the installer and operator of the Max E Therm pool and spa heater The manufacturer s warranty may be void if for any reason the heater is improperly inst...

Страница 5: ...rculatory problems diabetes or blood pressure problems should obtain their physician s advice before using spas or hot tubs 6 Persons taking medication which induce drowsiness such as tranquilizers an...

Страница 6: ...jurisdictions require that installers be licensed Check with your local building authority about contractor licensing requirements Improperinstallationand oroperationcouldcreatecarbonmonoxidegasandfl...

Страница 7: ...as or vice versa Only qualified service technicians should attempt to convert heater from one fuel to the other Do not attempt to alter the rated input or type of gas by changing the orifice If it is...

Страница 8: ...Control Valve on this heater differs from most appliance gas controls If it must be replaced for safety reasons replace it only with an identical gas control The access door panels must be in place to...

Страница 9: ...t switch HLS which opens if the heat exchanger outlet temperature goes above 135 F 57 C and the air flow switch AFS which senses the pressure drop across the air metering orifice the automatic gas shu...

Страница 10: ...of heating equipment and related components Some states require installation and repair by licensed personnel If this applies in your state be sure your contractor bears the appropriate license See Fi...

Страница 11: ...back siphoning Back siphoning is most likely to occur when the pump stops creating a pressure suction differential Do NOT sanitize the pool by putting chlorine tablets or sticks into the skimmer s Whe...

Страница 12: ...ided Heat sinks are not required The low thermal mass of the heater will prevent overheating of the piping connected to the pump even if the heater shuts down unexpectedly Occasionally a two speed pum...

Страница 13: ...operation A minimum flowing or dynamic inlet pressure while the heater is running of 4 10 2cm wc is required to maintain input rating with no more than a 2 pressure drop between static and dynamic The...

Страница 14: ...I T C E N N O C E N I L S A G R O F G N I Z I S E P I P H T G N E L E P I P T N E L A V I U Q E M U M I X A M t F t o o F c i b u C r e p U T B 0 0 0 1 t a s a G l a r u t a N t o o F c i b u C r e p...

Страница 15: ...s valve this must be done by only by a qualified service agency These instructions are for the use of qualified service technicians only This appliance is equipped with an unconventional gas control v...

Страница 16: ...he weather has moderated In areas subject to hurricanes or very high winds purchase the Bolt Down Bracket Kit P N 42001 0085S see Figure 8 HEATER CLEARANCES OUTDOOR IMPORTANT In an outdoor installatio...

Страница 17: ...ny building wall openings included but not limited to vented eaves doors windows gravity air inlet 4 ft below 4 ft horizontally Figure 11 Must be at least 3 ft 9M above any forced air inlet located wi...

Страница 18: ...The total length of the horizontal run must not exceed the length that is listed in table 11 on page 23 HEATER CLEARANCES General Requirements INDOOR INSTALLATION U S OR OUTDOOR SHELTER CANADA The fo...

Страница 19: ...1 n i q s 0 0 2 m c q s 1 9 2 1 n i q s 0 5 m c q s 3 2 3 n i q s 0 5 m c q s 3 2 3 3 3 3 n i q s 3 3 3 m c q s 9 4 1 2 n i q s 3 3 3 m c q s 9 4 1 2 n i q s 4 8 m c q s 2 4 5 n i q s 4 8 m c q s 2 4...

Страница 20: ...less than 1 2 the total vent height the vertical distance from the flue collar to the vent termination and which have three or less elbows in the system For venting systems which do not meet these con...

Страница 21: ...ent manufacturers ARE NOT interchangeable Mixing parts from more than one manufacturer may cause leaks or damage to vent When assembling a vent pick one manufacturer and be sure that all vent parts co...

Страница 22: ...t run the heater vent into a common vent with any other appliance WARNING Fire Hazard Do not vent the heater directly into a masonry chimney Installation into a masonry chimney must use a chimney line...

Страница 23: ...must be maintained in accordance with type of vent pipe employed in the absence of a clearance recommendation by the vent pipe manufacturer the requirements of the Uniform Mechanical Code should be me...

Страница 24: ...sary without putting a strain on the heater or vent body It is recommended to slope the horizontal pipe runs up from the heater at least 1 4 per foot 2cm M Install Approved condensate drains at low po...

Страница 25: ...The terminal must be located Canada See Figure 18 at least 10 feet 3 3M from any opening into a building at least 12 3M above finished grade or the normally expected snow accumulation level whichever...

Страница 26: ...NFPA 58 latest edition Consult local codes and fire protection authorities about specific installation restrictions The heater is design certified by CSA International for installation on combustible...

Страница 27: ...w spots Check that vent is supported at elbows tees and horizontal and vertical runs according to manufacturer s instructions and code requirements Check that vent supports and wall and ceiling penetr...

Страница 28: ...Electrical Code or the Canadian Electrical Code as applicable Abonding lug is provided on the outside of the panel under the vent for this purpose 3 Electrical power circuits to the pool heater must...

Страница 29: ...nnect a 3 Wire Control Connect wires between the control board terminals on the heater and the external relays as shown in Figure 26 Use at least 2 relays per heater to allow for an OFF setting on eac...

Страница 30: ...CTION Spa Line Common Line Pool Line IGNITION CONTROL MODULE DIAGNOSTIC INDICATOR F1 F2 24 VAC S1 240 S1 120 L1 L1 L2 BM FL F1 L2 S2 TH IND VALGND GND GND BLOWER Line 2 120 VAC IGNITER TRANS Line 1 Gr...

Страница 31: ...ER 24 VAC 24 VAC 24V OPERATING CONTROL 24 VAC LOGIC TH IND AIR FLOW SWITCH HI LIMIT SWITCH WATER PRESSURE SWITCH COM NO AGS SWITCH VAL GAS VALVE THERMISTOR SENSOR STACK FLUE SENSOR NOTES 1 AND TH L1 L...

Страница 32: ...all your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the Fire Department C Use only your hand to turn the gas control on or o...

Страница 33: ...ot fire See OPERATING the CONTROL PANEL 14 The blower should come on immediately and after about 20 seconds the burner should fire When operating for the first time the burner may not fire on the firs...

Страница 34: ...water level reset the switch so that it is open when the pump is off and closed when the pump is running Turn the star wheel on the switch clockwise to raise setting heater below the pool and counterc...

Страница 35: ...indicates that the pool water temperature is governing operation of the heater The SPA ON light indicates that the spa water temperature is governing operation of the heater The HEATING light comes o...

Страница 36: ...panel board dome Locate the yellow button on the corner of the control board 4 Push the Max Temp Set Point button on the back of the control board see Figure 36 The following sequence should happen A...

Страница 37: ...ll not fire or no red LED s come on replace Control Board YES Is green POOL or SPA LED on Is red SERVICE SYSTEM LED on Is red SERVICE HEATER LED on Turn off power to heater for about 5 seconds and tur...

Страница 38: ...ter Check for 24 VAC at sec ondary of Transformer Check for Line Voltage at Transformer primary pins White connects to Pin 3 on Transformer Black to Pin 2 Orange to Pin 1 240V check Pin1 to Pin 3 120V...

Страница 39: ...set above minimum flow requirement Model Flow 200 20 gal min 76 LPM 333 30 gal min 114 LPM 400 40 gal min 151 LPM Is red SERVICE HEATER LED on YES YES NO YES NO NO Is red SERVICE SYSTEM LED on Verify...

Страница 40: ...about 24 seconds after call for heat SEE NOTE 2 Turn off power to heater for 5 seconds and turn back on Make sure tempera ture setting is above water temperature Wait one minute Does heater fire and s...

Страница 41: ...CM is good your meter will read some voltage between 0 and 240 VAC Exactly what reading you get will depend on the meter but with a good ICM the reading won t be 0 VAC or 240 VAC but somewhere in betw...

Страница 42: ...d or punctured Replace Air Flow Switch AFS If problem persists replace Blower Replace Blower Verify correct connection of wiring between 24 VAC and IND terminals on Ignition Control Module and Control...

Страница 43: ...ohms open circuit 0 shorted Does sensor check OK Clean tighten pins as needed Reset power to Heater and retry Heater should fire NOT OK NO NO NO NO NO S S Replace Stack Flue Sensor Correct Fuel Suppl...

Страница 44: ...rs Flame current is not Check for wet or damaged igniter with normal but flame does being sensed low resistance to ground Replacewith not stay lit new igniter Verify burner flameholder is properly gro...

Страница 45: ...maintenance or adjustment by the user Call a qualified service technician if you suspect that the burner may require maintenance PRESSURE RELIEF VALVE NOT FACTORY INSTALLED Some U S local codes may re...

Страница 46: ...ters in freezing climates shut the heater down and drain it for winter as follows see Figure 38 1 Turn off electrical supply to the heater and pump 2 Close main gas control valve and manual gas valve...

Страница 47: ...Valve P N R172288 between the heater and the chlorinator to prevent concentrated chemicals from back siphoning into the heater Back siphoning is most likely to occur when the pump stops creating a pre...

Страница 48: ...or higher or bromine residual is 6 0 ppm or higher See your local pool supply store for help in properly balancing your water chemistry RULE Chemicals that are acid lower pH Chemicals that are alkalin...

Страница 49: ...ir dealer If your dealer cannot supply you call Customer Support at 1 800 831 7133 4 1 3 4 5 6 8 10 9 2 7 12 1 For complete Electrical System parts breakdown Key Nos 1 through 4 See Page 53 For comple...

Страница 50: ...g Control Assy Combustion Chamber Cover Assy w Vent Cover Vent Elbow Enclosure Kit Jacket Covers Lower Enclosure Enclosure Kit Jacket Covers Electrical Control Box w Index Plate Tube Sheet Coil Assy H...

Страница 51: ...Assembly 12 Flameholder Combustion Chamber Gasket 13 Flameholder Insulation Cap Flameholder Insert 15 Condensate Evaporator Plate 16 One Piece Metal Chamber Combustion Chamber Assembly 42001 0001S 420...

Страница 52: ...18 19 and Spring Clip 77707 0010 77707 0010 77707 0010 16 Thermal Regulator Includes Spring Clip 38000 0007S 38000 0007S 38000 0007S 17 Thermal Regulator Spring 1 1 1 18 Thermal Regulator Cap O Ring...

Страница 53: ...2001 0107S 120 240 Volt Plug Kit 42001 0061S 42001 0096S 42002 0007S 15 Control Board Kit NA LP Series 1 42001 0104S 1 1 1 1 42001 0105S 16 Junction Box Cover Kit 1 77707 0022 Control Board Enclosure...

Страница 54: ...54 MAX E THERM Pool and Spa Heater Installation and User s Guide P N S794 Rev H 8 11 14 N TES...

Страница 55: ...55 P N S794 Rev H 8 11 14 MAX E THERM Pool and Spa Heater Installation and User s Guide N TES...

Страница 56: ...s and or other countries Saf T Vent is a registered trademark of Selkirk Corporation Unless expressly noted names and brands of third parties that may be used in this document are not used to indicate...

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