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DK9802C2 PV50c user manual ENG 

                                 Vers: C2                                  page6/38 

 

 

 

 

 

 

Disposal  of  hot  ash  in  an  unsuitable  vacuum  cleaner  creates  a  risk  of  fire  from  ignition  of  filters  and 
plastics: 

 

Use an ash vacuum cleaner that is specially designed for this purpose.

 

 

Never use domestic vacuum cleaners made of plastic with fabric/paper filters.

 

Wood dust, pellet dust, cinders and soot pose a risk to the eyes, skin and airways: 

 

Wear suitable personal protective equipment, especially breathing equipment and safety goggles.

 

Note: 

Observe  the  country-specific  regulations  on  the  disposal  of  materials,  waste  and  system 

components. 

2.3

 

Warnings 

 

Changing  the  construction  of  the  burner  without  written  permission  from  the  manufacturer  is 
forbidden.

 

 

For  personal  and  operational  safety,  use  only  spare  parts  provided  or  approved  by  Pelltech  OÜ  in 
order  to  avoid  any  damage  to  the  boiler  and  dangers  resulting  from  it.  Use  of  spare  parts  not 
provided or approved by Pelltech OÜ will void the warranty.

 

 

Welding is allowed only after disconnecting the burner from electric supply. The circuit board must 
be removed from the burner.

 

 

Do not never open boiler door while the burner is in operation. Before carrying out any cleaning or 
maintenance  operations,  disconnect  the  appliance  from  the  mains  power  supply  using  the  system 
switch and/ or the relevant external components and let it cool down.

 

 

The  appliance  must  not  be  used  by  anyone with  little  excperience  and knowledge,  unless  they  are 
supervised or have been instructed to use the appliance by the person in charge of its safety.

 

2.4

 

Notice 

 

Manufacturer of burners has right to make changes in burners constructions and its firmware.

 

 

Present user manual is original user manual for PV50c pellet burner.

 

 

 

 

 

 

 

 

 

 

 

Содержание PV50c

Страница 1: ...PV50c pellet burner User manual DK9802C2...

Страница 2: ...cipal function 8 4 2 Safety devices 9 4 3 Specifications 10 4 4 Pellets 12 4 5 Pellet quality 12 5 Requirements 13 5 1 Requirements to the boiler and boiler room 13 6 Installation of the burner to the...

Страница 3: ...rs 31 12 Additional devices for PV burners 31 13 Table of parameters 31 14 Annex 1 Electrical diagram 32 15 Annex 2 Screw connectors 33 16 Annex 3 Controller board EP0001B3 34 17 Annex 4 Controller s...

Страница 4: ...boilers with a combustion chamber enabling the collection of ash The burner is an ecological device as it uses fuel from renewable sources It also features a small demand for electricity Main technica...

Страница 5: ...to wear a respirator while handling pellets The boiler room where the burner is installed must fulfil all rules and recommendations in accordance with local codes and regulations All electrical insta...

Страница 6: ...pare parts provided or approved by Pelltech O in order to avoid any damage to the boiler and dangers resulting from it Use of spare parts not provided or approved by Pelltech O will void the warranty...

Страница 7: ...ge to burner boiler 4 and PV50c burner mounted to the boiler s door Unique construction of PV50c allows using it in many boilers working in light oil or solid fuel or universal boilers Unique electric...

Страница 8: ...is supplied by fan Ash from combustion in the burning chamber will be cleaned periodically by moving grates The burner will start and stop itself automatically according to the requirement of the hea...

Страница 9: ...he start sequence begins and during operation mode Temperature sensor Monitors the temperature of the pellet feeding tube In case of higher temperature than normal the burner will automatically go int...

Страница 10: ...chamber s length mm 260 D burning chamber s width mm 180 D1 burning chamber s neck diameter mm 90 D2 internal feeder inlet diameter mm 60 H total height mm 275 H1 burner housing height mm 230 W total...

Страница 11: ...set of two Cast iron grates of burning area Air is supplied through holes in grates Lower grate is moved by motor 8 Ceramic igniter heating element Electric heating element to heat up air and ignite...

Страница 12: ...0 mm Fines content 3 2 mm 1 Moisture content 10 Ash content 3 Ash fusion 1100 o C To replace 1000 l light oil ca 2 tons or 3 m3 NOTICE Nominal power of the burners is given for the use of pellets prod...

Страница 13: ...pass boilers The door of the boiler must have a 90 mm opening placement opening for the oil burner The thickness of the boiler door must be less than 100mm The construction of the boiler must make it...

Страница 14: ...iameter H 400 Min distance under the burning chamber H1 100 Dimension Unit Value D hole for burning chamber neck mm 90 D1 flange bolt ring diameter mm 130 150 D2 bolt holes mm 8 9 Table 4 Dimensions o...

Страница 15: ...tay on their places They are connected to burners housing via fast joint If there is need to remove grates anyway e g for cleaning firstly remove the upper grate 2 by lifting it up and then lower grat...

Страница 16: ...measure against back burning External auger can be fixed to a ceiling or container depending on conditions at the site Figure 12 shows correct placement for external auger External auger must be insta...

Страница 17: ...a 5 wire cable or 4 wire cable Figure 13 In both cases connection of the boilers thermostat is different There are depicted plug connections of the external auger flue gas fan and boiler in Figure 14...

Страница 18: ...boiler should stay between 4 6 Pa Boiler s air hatches are closed and all combustion air goes through the burner Electrical plugs of external auger and boiler are pushed completely into sockets 7 Oper...

Страница 19: ...all cases the burner stops working when all pellets in burning chamber are burnt and turns safely to STOPPED status Warning Never turn off working burner from boilers main switch Use the boilers ther...

Страница 20: ...DING2 If flame is not detected after 4 min 10 sec second small amount of pellets according to PAR25 is delivered to burning chamber New attempt of ignition If flame is not detected in second IGNITION...

Страница 21: ...time set in PAR27 after flame dissapearence 7 5 Output power levels Burner has 6 pre set output power levels For every level the program calculates correct fuel amount what depends on fuel s calorific...

Страница 22: ...Tot 6t 555 9kg Total amount of pellets burnt in tons and kilos Cnt 5110 9kg Pellets burnt since last counter reset in kilograms resettable from INFO menu F 52 51 1 54 53 Primary and secondary fan s s...

Страница 23: ...determined by parameters MIN POWER PAR13 and MAX POWER PAR14 If burner cannot achieve pre set temperature in certain time PAR15 it will rise its power automatically one level up and continues rising p...

Страница 24: ...OT MANUFACTURING DEFECT AND IS NOT WARRANTY OBJECT Notice From time to time the container has to be cleaned from sawdust collected into its bottom If there is too much saw dust the external auger can...

Страница 25: ...f thermostat is needed If mains supply returns but the message NO POWER remains in screen restart burner by holding OK and ESC buttons down more than 3 seconds 3 4 2 In order to remove burner s upper...

Страница 26: ...part on opposite sides of feeder auger s vertical tube See Figure 4 Most common error to level sensors is getting dirty At first you may try to clean them When cleaning try to avoid scratching or mak...

Страница 27: ...feeder auger s motor is crucial for safety Failed feeder auger motor may cause back burning therefore the motor must be replaced after every 2000 working hours or after 30 tons of pellets are burnt R...

Страница 28: ...of power interruption Let the battery to charge at least one hour When after charging voltage is below 11V battery has to be replaced Figure 21 Battery s location To replace battery 1 Disconnect burn...

Страница 29: ...state was TESTING PRE BURN CLEANING was completed successfully and previous state was HOLD FLAME BURNING CLEANING was completed successfully and previous state was BURNING or HOLD FLAME E12 GRATE Grat...

Страница 30: ...ME is set AUTO last WAITING state was shorter than HOLD FLAME ON time CLEANING time reached burner is working on 1 power level and CLEANING type is HOLD FLAME END BURN Level hasn t disappeared within...

Страница 31: ...anual for PV PV20 500 burners 11 Restoring factory parameters In order to restore factory default settings select PAR99 and click OK model of burner starts to blink click OK again 12 Additional device...

Страница 32: ...T O C E L L U S E R IN T E R F A C E B U T T O N S N L F E E D E R R O T A T IO N S E N S O R L N T 1 T 2 S 3 B 4 L N T 1 T 2 S 3 B 4 N L L N U N D E R P R E S S U R E S E N S O R P R IM A R Y F A N...

Страница 33: ...A 10VDC input 24VDC max voltage input X2 3 PT100 input X2 4 Ground PT100 X2 5 DAC 0 10V output 10mA max X2 6 Open collector output Fused through F7 0 1A max X3 12V devices X3 1 Flame sensor photocell...

Страница 34: ...DK9802C2 PV50c user manual ENG Vers C2 page34 38 16 Annex 3 Controller board EP0001B3 Figure 23 Controller EP0001B3...

Страница 35: ...er speed feedback sensor power 5V FDR 2 Feeder auger speed feedback sensor ground FDR 3 Feeder auger speed feedback sensor signal TMP1 Temperature sensor TMP1 1 Sensor power 5V TMP1 2 Sensor ground TM...

Страница 36: ...ges Table 9 List of languages Language ENG English ESP Spanish EST Estonian FIN Finnish FRA France GER Germany GRE Greece HRV Croatian LIT Lithuanian LAT Latvian NED Dutch POR Portuguese RUS Russian S...

Страница 37: ...inear actuator lever for PV50bc 12 LT9811 Burning chamber for PV50bc 13 BR9802 Lower grate for PV50bc 14 BR9801 Upper grate for PV50bc 15 LT9804 Back wall for PV50bc 16 LT9807 Burning chamber cover fo...

Страница 38: ...20 Declaration of confirmity...

Страница 39: ...ty is 1 one year The warranty does not apply if defects have occurred by wrong mounting incorrect operation of the product or defects caused by incorrect maintenance during transport and or handling b...

Страница 40: ...ouse Warranty is valid only if the bottom half of the warranty ticket is filled in and sent or brought to the office of Pelltech O S ra tee 3 Peetri Rae vald 75312 Harjumaa ESTONIA Ph 3726775277 www p...

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