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DK9802C2 PV50c user manual ENG 

                                 Vers: C2                                  page21/38 

 

 

 

 

 

 

HOLD 
FLAME 

HOLD FLAME mode purpose is to avoid burner start-up procedures when BURNING cycle is 
much longer than WAITING status.  In HOLD FLAME mode, minimum fuel and air amount is 
delivered  into  burning  chamber.  HOLD  FLAME  mode  can  be  switched  from  burner  main 
menu to ON, OFF or AUTO. When HOLD FLAME is selected as AUTO then burner will turn the 
mode on or off depending of WAITING time: 

 

If time between two sequential WAITING states has been shorter than set in PAR11, then 
HOLD FLAME mode is switched on. 

 

If HOLD FLAME time has been longer than set in PAR12 (30-90 min), HOLD FLAME mode 
is swiched off. 
AUTO  status  lasts  time  set  in  PAR12  and  ends  with  END  BURN  cycle.  In  HOLD  FLAME 
cycle, burner is fed pellets every 127 seconds and air is blowed as set in PAR10. 

END BURN 

Boiler  has  reached  estimated  temperature  and  boiler  thermostat  has  switched  burner  off. 
No fuel is added in this state. External auger is stopped, feeder and fan work until all fuel is 
burnt. 

END BLOW 

Photocell doesn`t recognize flame in the burning chamber, fan keeps on working with speed 
set  in  PAR9  up  to  all  pellet  coal  is  burnt.  That  state  lasts  time  set  in  PAR27,  after    flame 
dissapearence. 

7.5

 

Output power levels 

Burner  has  6  pre-set  output  power  levels.  For  every  level,  the  program  calculates  correct  fuel  amount 
what depends on fuel’s calorific value and burner’s internal feeder productivity. The feeder productivity 
for normal, light and heavy pellets can be changed from main menu. Calculated amount of fuel is divided 
into  periodic  feeding  cycles.  In  every  cycle  internal  feeder  makes  half  rotation.  If  the  calculated  cycle 
comes too short, then the cycle length is doubled and fuel is fed with by full rotation of feeder. For every 
power level there is different pre-set fan rotation speed. (PAR1…PAR6). 

Burner  selects  the  output  level  between  pre-set  min  and  max  powers.  If  burning  time  has  lasted  more 
than set in PAR15, in next burning cycle burner will increase one power level up. If burning time has been 
less than set in PAR16, in next burning cycle burner decreases one power level down. 

7.6

 

Main menu and settings 

To enter main menu press OK button. Use ”up” or “down” (↑↓) buttons to move in menus. Press OK to 
enter  for  changing  set  up  values  or  see  burner’s  information.  The  existing  burner’s  value  or  info  is 
displayed. To change settings value press OK again.  Existing value starts to blink. Using  “up” or “down” 
(↑↓)  buttons select  new value  and confirm the choice  by pressing OK. Pressing ESC takes you back  to 
STATUS menu.  
 
 
 
 
 
 
 
 
 
 
 

Содержание PV50c

Страница 1: ...PV50c pellet burner User manual DK9802C2...

Страница 2: ...cipal function 8 4 2 Safety devices 9 4 3 Specifications 10 4 4 Pellets 12 4 5 Pellet quality 12 5 Requirements 13 5 1 Requirements to the boiler and boiler room 13 6 Installation of the burner to the...

Страница 3: ...rs 31 12 Additional devices for PV burners 31 13 Table of parameters 31 14 Annex 1 Electrical diagram 32 15 Annex 2 Screw connectors 33 16 Annex 3 Controller board EP0001B3 34 17 Annex 4 Controller s...

Страница 4: ...boilers with a combustion chamber enabling the collection of ash The burner is an ecological device as it uses fuel from renewable sources It also features a small demand for electricity Main technica...

Страница 5: ...to wear a respirator while handling pellets The boiler room where the burner is installed must fulfil all rules and recommendations in accordance with local codes and regulations All electrical insta...

Страница 6: ...pare parts provided or approved by Pelltech O in order to avoid any damage to the boiler and dangers resulting from it Use of spare parts not provided or approved by Pelltech O will void the warranty...

Страница 7: ...ge to burner boiler 4 and PV50c burner mounted to the boiler s door Unique construction of PV50c allows using it in many boilers working in light oil or solid fuel or universal boilers Unique electric...

Страница 8: ...is supplied by fan Ash from combustion in the burning chamber will be cleaned periodically by moving grates The burner will start and stop itself automatically according to the requirement of the hea...

Страница 9: ...he start sequence begins and during operation mode Temperature sensor Monitors the temperature of the pellet feeding tube In case of higher temperature than normal the burner will automatically go int...

Страница 10: ...chamber s length mm 260 D burning chamber s width mm 180 D1 burning chamber s neck diameter mm 90 D2 internal feeder inlet diameter mm 60 H total height mm 275 H1 burner housing height mm 230 W total...

Страница 11: ...set of two Cast iron grates of burning area Air is supplied through holes in grates Lower grate is moved by motor 8 Ceramic igniter heating element Electric heating element to heat up air and ignite...

Страница 12: ...0 mm Fines content 3 2 mm 1 Moisture content 10 Ash content 3 Ash fusion 1100 o C To replace 1000 l light oil ca 2 tons or 3 m3 NOTICE Nominal power of the burners is given for the use of pellets prod...

Страница 13: ...pass boilers The door of the boiler must have a 90 mm opening placement opening for the oil burner The thickness of the boiler door must be less than 100mm The construction of the boiler must make it...

Страница 14: ...iameter H 400 Min distance under the burning chamber H1 100 Dimension Unit Value D hole for burning chamber neck mm 90 D1 flange bolt ring diameter mm 130 150 D2 bolt holes mm 8 9 Table 4 Dimensions o...

Страница 15: ...tay on their places They are connected to burners housing via fast joint If there is need to remove grates anyway e g for cleaning firstly remove the upper grate 2 by lifting it up and then lower grat...

Страница 16: ...measure against back burning External auger can be fixed to a ceiling or container depending on conditions at the site Figure 12 shows correct placement for external auger External auger must be insta...

Страница 17: ...a 5 wire cable or 4 wire cable Figure 13 In both cases connection of the boilers thermostat is different There are depicted plug connections of the external auger flue gas fan and boiler in Figure 14...

Страница 18: ...boiler should stay between 4 6 Pa Boiler s air hatches are closed and all combustion air goes through the burner Electrical plugs of external auger and boiler are pushed completely into sockets 7 Oper...

Страница 19: ...all cases the burner stops working when all pellets in burning chamber are burnt and turns safely to STOPPED status Warning Never turn off working burner from boilers main switch Use the boilers ther...

Страница 20: ...DING2 If flame is not detected after 4 min 10 sec second small amount of pellets according to PAR25 is delivered to burning chamber New attempt of ignition If flame is not detected in second IGNITION...

Страница 21: ...time set in PAR27 after flame dissapearence 7 5 Output power levels Burner has 6 pre set output power levels For every level the program calculates correct fuel amount what depends on fuel s calorific...

Страница 22: ...Tot 6t 555 9kg Total amount of pellets burnt in tons and kilos Cnt 5110 9kg Pellets burnt since last counter reset in kilograms resettable from INFO menu F 52 51 1 54 53 Primary and secondary fan s s...

Страница 23: ...determined by parameters MIN POWER PAR13 and MAX POWER PAR14 If burner cannot achieve pre set temperature in certain time PAR15 it will rise its power automatically one level up and continues rising p...

Страница 24: ...OT MANUFACTURING DEFECT AND IS NOT WARRANTY OBJECT Notice From time to time the container has to be cleaned from sawdust collected into its bottom If there is too much saw dust the external auger can...

Страница 25: ...f thermostat is needed If mains supply returns but the message NO POWER remains in screen restart burner by holding OK and ESC buttons down more than 3 seconds 3 4 2 In order to remove burner s upper...

Страница 26: ...part on opposite sides of feeder auger s vertical tube See Figure 4 Most common error to level sensors is getting dirty At first you may try to clean them When cleaning try to avoid scratching or mak...

Страница 27: ...feeder auger s motor is crucial for safety Failed feeder auger motor may cause back burning therefore the motor must be replaced after every 2000 working hours or after 30 tons of pellets are burnt R...

Страница 28: ...of power interruption Let the battery to charge at least one hour When after charging voltage is below 11V battery has to be replaced Figure 21 Battery s location To replace battery 1 Disconnect burn...

Страница 29: ...state was TESTING PRE BURN CLEANING was completed successfully and previous state was HOLD FLAME BURNING CLEANING was completed successfully and previous state was BURNING or HOLD FLAME E12 GRATE Grat...

Страница 30: ...ME is set AUTO last WAITING state was shorter than HOLD FLAME ON time CLEANING time reached burner is working on 1 power level and CLEANING type is HOLD FLAME END BURN Level hasn t disappeared within...

Страница 31: ...anual for PV PV20 500 burners 11 Restoring factory parameters In order to restore factory default settings select PAR99 and click OK model of burner starts to blink click OK again 12 Additional device...

Страница 32: ...T O C E L L U S E R IN T E R F A C E B U T T O N S N L F E E D E R R O T A T IO N S E N S O R L N T 1 T 2 S 3 B 4 L N T 1 T 2 S 3 B 4 N L L N U N D E R P R E S S U R E S E N S O R P R IM A R Y F A N...

Страница 33: ...A 10VDC input 24VDC max voltage input X2 3 PT100 input X2 4 Ground PT100 X2 5 DAC 0 10V output 10mA max X2 6 Open collector output Fused through F7 0 1A max X3 12V devices X3 1 Flame sensor photocell...

Страница 34: ...DK9802C2 PV50c user manual ENG Vers C2 page34 38 16 Annex 3 Controller board EP0001B3 Figure 23 Controller EP0001B3...

Страница 35: ...er speed feedback sensor power 5V FDR 2 Feeder auger speed feedback sensor ground FDR 3 Feeder auger speed feedback sensor signal TMP1 Temperature sensor TMP1 1 Sensor power 5V TMP1 2 Sensor ground TM...

Страница 36: ...ges Table 9 List of languages Language ENG English ESP Spanish EST Estonian FIN Finnish FRA France GER Germany GRE Greece HRV Croatian LIT Lithuanian LAT Latvian NED Dutch POR Portuguese RUS Russian S...

Страница 37: ...inear actuator lever for PV50bc 12 LT9811 Burning chamber for PV50bc 13 BR9802 Lower grate for PV50bc 14 BR9801 Upper grate for PV50bc 15 LT9804 Back wall for PV50bc 16 LT9807 Burning chamber cover fo...

Страница 38: ...20 Declaration of confirmity...

Страница 39: ...ty is 1 one year The warranty does not apply if defects have occurred by wrong mounting incorrect operation of the product or defects caused by incorrect maintenance during transport and or handling b...

Страница 40: ...ouse Warranty is valid only if the bottom half of the warranty ticket is filled in and sent or brought to the office of Pelltech O S ra tee 3 Peetri Rae vald 75312 Harjumaa ESTONIA Ph 3726775277 www p...

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