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17

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PATON

 

PRO-series

 

DC

 

MMA/TIG/MIG/MAG

 

to

 

save

 

gas.

 

Start

 

also

 

with

 

average

 

position

 

of

 

wire

 

feeding

 

speed

 

controller

 

on

 

the

 

feeding

 

machine

 

(~

 

6...8

 

m/min.)

 

and

 

average

 

source

 

voltage

 

(~19

 

V)

 

for

 

any

 

diameter

 

of

 

installed

 

wire

 

(Ф0.6...1.2

 

m).

 

This

 

configuration

 

may

 

be

 

not

 

optimum,

 

but,

 

under

 

condition

 

of

 

correct

 

work,

 

even

 

wire

 

feeding

 

(without

 

jerks)

 

and

 

correct

 

connection,

 

this

 

"source

 

+

 

feeding

 

machine"

 

combination

 

shall

 

be

 

able

 

to

 

weld

 

so

 

far.

 

For

 

better

 

results,

 

adjust

 

source

 

voltage

 

with

 

buttons

 

3

 

and

 

speed

 

of

 

wire

 

feeding

 

by

 

the

 

feeding

 

machine

 

according

 

to

 

general

 

recommendations

 

on

 

semiautomatic

 

welding.

 

Remember

 

that

 

these

 

parameters

 

are

 

different

 

for

 

each

 

specific

 

application.

 

5.1

 

WELDING

 

CYCLE

 

 

MIG/MAG

 

See

 

paragraph

 

6.1

 

for

 

sequence

 

of

 

changing

 

parameters

 

of

 

functions.

 

Time

 

of

 

pre

purging

 

(

t

1

)

 

and

 

post

purging

 

(

t

2

)

 

with

 

shielding

 

gas

 

is

 

set

 

on

 

the

 

wire

feeding

machine.

 

5.2

 

FUNCTION

 

OF

 

VOLTAGE

 

FADE

OUT

 

IN

 

THE

 

END

 

OF

 

WELDING

 

This

 

function

 

is

 

designed

 

for

 

smooth

 

filling

 

of

 

a

 

crater,

 

which

 

is

 

formed

 

in

 

the

 

weld

 

pool

 

by

 

the

 

action

 

of

 

electromagnetic

 

draft

 

of

 

the

 

electric

 

arc

 

and

 

subsequently

 

becomes

 

a

 

source

 

of

 

weld

 

defects.

 

Release

 

of

 

the

 

torch

 

button

 

in

 

the

 

end

 

of

 

welding

 

becomes

 

the

 

signal

 

to

 

start

 

the

 

function.

 

Once

 

this

 

happens,

 

stop

 

moving

 

the

 

torch

 

and

 

weld

 

the

 

pothole

 

(which

 

is

 

a

 

crater)

 

in

 

the

 

weld

 

with

 

fading

out

 

voltage.

 

Smoothness

 

of

 

this

 

process

 

can

 

be

 

controlled

 

through

 

voltage

 

fade

out

 

time

 

[t.dn]

 

both

 

in

 

the

 

source

 

and

 

in

 

the

 

wire

 

feeding

 

speed

 

control

 

unit.

 

These

 

values

 

must

 

be

 

t,

 

s

 

t,

 

s

 

t,

 

s

 

Содержание PRO-160

Страница 1: ......

Страница 2: ...2 TIG LIFT arc striking function 13 4 3 Arc current fade in function 13 4 4 Pulsed current welding function 14 5 Semiautomatic metal inert active gas welding MIG MAG 15 5 1 Welding cycle MIG MAG 17 5...

Страница 3: ...t 0 6 mm at most 1 75 1 5 115 2 155 2 5 195 4 310 6 465 3 mm 120 A at most 0 8 mm at most 1 5 75 2 105 2 5 130 4 205 6 310 4 mm 160 A at most 1 0 mm at most 2 75 2 5 95 4 155 6 230 PRO 200 3 mm 120 A...

Страница 4: ...requency of voltage supplied to the transformer the transformer can be made several tenfolds smaller That is why weight and overall dimensions of this machine is several times smaller than those of re...

Страница 5: ...oltage reduction unit on off on off on off on off MMA open circuit voltage V 12 75 12 75 12 75 12 75 Arc striking voltage V 110 110 110 110 Rated power consumption kW 4 0 4 6 5 5 6 1 6 9 7 9 6 9 7 9 M...

Страница 6: ...n a manual metal arc welding with a stick electrode MMA b tungsten arc inert gas welding TIG c semiautomatic metal inert active gas welding MIG MAG 5 Machine operation indicator a permanent green ligh...

Страница 7: ...MAG welding with solid wire cable of the feeder machine is connected c in case of semiautomatic MIG MAG welding with flux wire earth cable is connected B Power current socket of bayonet type a in case...

Страница 8: ...3 4 hours Therefore do not switch the machine off in cold season if you are going to switch it on within 4 hours The machine must be placed to ensure free inlet and outlet of cooling air through vent...

Страница 9: ...LDING Procedure for machine preparation to operation insert the electrode cable into the source socket insert the earth cable into the source socket B connect the earth cable to the work piece connect...

Страница 10: ...be increased to maximum value for even better quality of the striking moment if the machine is operated from good power mains However keep in mind that boosted current of this function can burn throu...

Страница 11: ...n can also be increased to maximum value for even better stability of short arc burning but this requires for better supply mains and increases the risk of work piece burn through The result is achiev...

Страница 12: ...es 13 45 70 it is recommended although not required to set the slope CVS to 1 0V A On the other hand cellulose electrodes 1 4 even require for setting the slope CVS to 0 2 0 6V A and sometimes it is a...

Страница 13: ...t are set to most common values of 5 0 Hz and 50 respectively In order to enable this function it is enough to set pulsing power Po P to a value above zero This parameter is set in percent of current...

Страница 14: ...ct the earth cable to the work piece install pressure reducer on the gas bottle connect gas hose of the torch to pressure reducer of the gas bottle open the cock of the gas bottle and check it for tig...

Страница 15: ...f arc striking This function is implemented by touching the work piece with the element The user can keep the electrode in this position for an unlimited time and when he she decides that he she is re...

Страница 16: ...lsing frequency Fr P and mark to space ratio or duty ratio dut By default pulsing power Po P which is the key parameter is set to OFF position i e disabled while pulsing frequency Fr P and duty ratio...

Страница 17: ...nal wire feeding machine In order to do that it must have its own supply source or be supplied by the source voltage this option is less desirable because such systems rarely provide good and stable w...

Страница 18: ...see changeover sequence in paragraph 6 1 Control slot 8 on the rear panel provides control over switching the source on and off Connection diagram Contacts 1 and 2 are the only used contacts which ar...

Страница 19: ...specific application 5 1 WELDING CYCLE MIG MAG See paragraph 6 1 for sequence of changing parameters of functions Time of pre purging t1 and post purging t2 with shielding gas is set on the wire feed...

Страница 20: ...P which is the key parameter is set to OFF position i e disabled while pulsing frequency Fr P and duty ratio dut are set to most common values of 20 Hz and 50 respectively In order to enable this func...

Страница 21: ...of the main parameter of the current welding mode on its digital indicator 1 in MMA mode arc current 2 in TIG mode arc current 3 in MIG MAG arc voltage Buttons 3 on the front panel serve to change the...

Страница 22: ...formed for each mode individually It is designed this way for convenience so that the user does not reset customized settings of the remaining two modes 7 GENERAL LIST AND SEQUENCE OF FUNCTIONS MMA we...

Страница 23: ...ng power OFF by default a 0 OFF 80 increment 1 3 Fr P current pulsing frequency 10 0 Hz by default a 0 2 500 Hz dynamic increment 0 1 Hz 1 Hz 4 dut mark to space ratio duty ratio is the ratio of large...

Страница 24: ...plug Wait until internal circuits of the machine de energize about 5 minutes and only then proceed with other actions When leaving the machine install a restrictive plate which prohibits switching the...

Страница 25: ...50 60 Hz 220 V Mains voltage variation range 160 260 V Efficiency ratio at rated current 92 Arc current adjustment range 8 160 A 10 200 A 12 250 Arc current at 5 min 70 LD 5 min 100 LD 160 200 250 13...

Страница 26: ...g results in the following dangers injury of maintenance personnel or third persons damage of the machine or property of the enterprise derangement of efficient working process All persons dealing wit...

Страница 27: ...GER OF MAINS AND ARC CURRENT electric shock can lead to death magnetic fields created by this machine can have adverse effect on operability of electrical appliances such as cardiac pacemakers People...

Страница 28: ...le avoid installing the welding machine directly on the conductive coating of floor or work table use insulating pads SAFETY MEASURES IN NORMAL CONDITIONS Check the machine for external damages and pe...

Страница 29: ...27 PATON PRO series DC MMA TIG MIG MAG Schematic electrical diagram of the Source PATON PRO 160 200 250 DC MMA TIG MIG MAG 220VAC...

Страница 30: ...8 16 ACCEPTANCE CERTIFICATE Arc inverter rectifier PATON PRO 160 200 250 Serial number __________________________P has been approved for operation Sale date _____ _________________20____ Stamp here __...

Страница 31: ...__________ Date of receipt for repair _____ _________________20____ __________________ signature Symptoms of non operability ______________________________________ Cause ______________________________...

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