Paton PRO-160 Скачать руководство пользователя страница 15

          

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PATON

 

PRO-series

 

DC

 

MMA/TIG/MIG/MAG

 

neg,

 

and

 

the

 

smaller

 

is

 

the

 

"butt"

 

withstanding

 

set

 

current,

 

the

 

better.

 

Remember

 

that

 

a

 

very

 

sharp

pointed

 

electrode

 

flashes

 

off

 

very

 

easily

 

at

 

high

 

arc

 

currents

 

due

 

to

 

low

 

heat

 

emission.

 

In

 

addition,

 

sharpening

 

notches

 

shall

 

be

 

located

 

along

 

the

 

electrode

 

axis.

 

4.1.

 

WELDING

 

CYCLE

 

 

TIG

LIFT

 

See

 

paragraph

 

6.1

 

for

 

sequence

 

of

 

changing

 

the

 

value

 

of

 

any

 

function

 

4.2

 

TIG

LIFT

 

ARC

 

STRIKING

 

FUNCTION

 

This

 

function

 

is

 

installed

 

by

 

default

 

in

 

this

 

model

 

of

 

equipment

 

and

 

is

 

designed

 

for

 

torches

 

with

 

contact

 

arc

 

striking,

 

without

 

use

 

of

 

high

frequency

 

injection

 

units

 

and

 

other

 

similar

 

units.

 

However,

 

unlike

 

the

 

conventional

 

method,

 

it

 

completely

 

eliminates

 

surge

 

current

 

in

 

the

 

moment

 

of

 

striking,

 

thus

 

reducing

 

several

fold

 

destruction

 

of

 

the

 

non

consumable

 

tungsten

 

electrodes

 

and

 

ingress

 

of

 

its

 

inclusions

 

into

 

the

 

weld,

 

which

 

is

 

very

 

adverse

 

effect.

  

ATTENTION:

 

The

 

work

 

piece

 

must

 

be

 

cleaned

 

in

 

the

 

place

 

of

 

arc

 

striking.

 

This

 

function

 

is

 

implemented

 

by

 

touching

 

the

 

work

 

piece

 

with

 

the

 

element.

 

The

 

user

 

can

 

keep

 

the

 

electrode

 

in

 

this

 

position

 

for

 

an

 

unlimited

 

time,

 

and

 

when

 

he/she

 

decides

 

that

 

he/she

 

is

 

ready

 

to

 

proceed

 

with

 

welding

 

(for

 

example:

 

he/she

 

has

 

covered

 

the

 

eyes

 

with

 

a

 

headshield

 

and

 

sufficiently

 

purged

 

the

 

place

 

of

 

welding

 

with

 

shielding

 

gas),

 

it

 

is

 

enough

 

to

 

start

 

SLOWLY

 

lifting

 

the

 

tip

 

of

 

the

 

sharpened

 

electrode

 

from

 

the

 

work

 

piece.

 

The

 

machine

 

will

 

detect

 

this

 

moment

 

and

 

take

 

it

 

as

 

a

 

signal

 

to

 

start

 

the

 

welding

 

process.

 

Thus,

 

it

 

will

 

start

 

FADING

 

arc

 

current

 

up

 

to

 

the

 

set

 

value.

 

The

 

higher

 

is

 

base

 

operating

 

current,

 

the

 

faster

 

the

 

electrode

 

shall

 

be

 

lifted,

 

otherwise

 

it

 

will

 

flash

 

off.

 

You

 

shall

 

get

 

used

 

to

 

the

 

optimum

 

electrode

 

detachment

 

speed.

 

Time

 

of

 

current

 

fade

in

 

[t.uP]

 

up

 

to

 

the

 

set

 

value

 

will

 

be

 

reviewed

 

in

 

the

 

next

 

paragraph.

 

4.3

 

ARC

 

CURRENT

 

FADE

IN

 

FUNCTION

 

Except

 

for

 

saving

 

operating

 

life

 

of

 

the

 

electrode

 

and,

 

to

 

some

 

extent,

 

of

 

the

 

torch

 

itself,

 

this

 

function

 

is

 

also

 

requires

 

for

 

convenient

 

use

 

of

 

the

 

torch.

 

It

 

eliminates

 

initial

 

splashing

 

of

 

weld

 

pool.

 

In

 

addition,

 

one

 

can

 

guide

 

the

 

torch

 

exactly

 

to

 

the

 

t

 

s

 

Содержание PRO-160

Страница 1: ......

Страница 2: ...2 TIG LIFT arc striking function 13 4 3 Arc current fade in function 13 4 4 Pulsed current welding function 14 5 Semiautomatic metal inert active gas welding MIG MAG 15 5 1 Welding cycle MIG MAG 17 5...

Страница 3: ...t 0 6 mm at most 1 75 1 5 115 2 155 2 5 195 4 310 6 465 3 mm 120 A at most 0 8 mm at most 1 5 75 2 105 2 5 130 4 205 6 310 4 mm 160 A at most 1 0 mm at most 2 75 2 5 95 4 155 6 230 PRO 200 3 mm 120 A...

Страница 4: ...requency of voltage supplied to the transformer the transformer can be made several tenfolds smaller That is why weight and overall dimensions of this machine is several times smaller than those of re...

Страница 5: ...oltage reduction unit on off on off on off on off MMA open circuit voltage V 12 75 12 75 12 75 12 75 Arc striking voltage V 110 110 110 110 Rated power consumption kW 4 0 4 6 5 5 6 1 6 9 7 9 6 9 7 9 M...

Страница 6: ...n a manual metal arc welding with a stick electrode MMA b tungsten arc inert gas welding TIG c semiautomatic metal inert active gas welding MIG MAG 5 Machine operation indicator a permanent green ligh...

Страница 7: ...MAG welding with solid wire cable of the feeder machine is connected c in case of semiautomatic MIG MAG welding with flux wire earth cable is connected B Power current socket of bayonet type a in case...

Страница 8: ...3 4 hours Therefore do not switch the machine off in cold season if you are going to switch it on within 4 hours The machine must be placed to ensure free inlet and outlet of cooling air through vent...

Страница 9: ...LDING Procedure for machine preparation to operation insert the electrode cable into the source socket insert the earth cable into the source socket B connect the earth cable to the work piece connect...

Страница 10: ...be increased to maximum value for even better quality of the striking moment if the machine is operated from good power mains However keep in mind that boosted current of this function can burn throu...

Страница 11: ...n can also be increased to maximum value for even better stability of short arc burning but this requires for better supply mains and increases the risk of work piece burn through The result is achiev...

Страница 12: ...es 13 45 70 it is recommended although not required to set the slope CVS to 1 0V A On the other hand cellulose electrodes 1 4 even require for setting the slope CVS to 0 2 0 6V A and sometimes it is a...

Страница 13: ...t are set to most common values of 5 0 Hz and 50 respectively In order to enable this function it is enough to set pulsing power Po P to a value above zero This parameter is set in percent of current...

Страница 14: ...ct the earth cable to the work piece install pressure reducer on the gas bottle connect gas hose of the torch to pressure reducer of the gas bottle open the cock of the gas bottle and check it for tig...

Страница 15: ...f arc striking This function is implemented by touching the work piece with the element The user can keep the electrode in this position for an unlimited time and when he she decides that he she is re...

Страница 16: ...lsing frequency Fr P and mark to space ratio or duty ratio dut By default pulsing power Po P which is the key parameter is set to OFF position i e disabled while pulsing frequency Fr P and duty ratio...

Страница 17: ...nal wire feeding machine In order to do that it must have its own supply source or be supplied by the source voltage this option is less desirable because such systems rarely provide good and stable w...

Страница 18: ...see changeover sequence in paragraph 6 1 Control slot 8 on the rear panel provides control over switching the source on and off Connection diagram Contacts 1 and 2 are the only used contacts which ar...

Страница 19: ...specific application 5 1 WELDING CYCLE MIG MAG See paragraph 6 1 for sequence of changing parameters of functions Time of pre purging t1 and post purging t2 with shielding gas is set on the wire feed...

Страница 20: ...P which is the key parameter is set to OFF position i e disabled while pulsing frequency Fr P and duty ratio dut are set to most common values of 20 Hz and 50 respectively In order to enable this func...

Страница 21: ...of the main parameter of the current welding mode on its digital indicator 1 in MMA mode arc current 2 in TIG mode arc current 3 in MIG MAG arc voltage Buttons 3 on the front panel serve to change the...

Страница 22: ...formed for each mode individually It is designed this way for convenience so that the user does not reset customized settings of the remaining two modes 7 GENERAL LIST AND SEQUENCE OF FUNCTIONS MMA we...

Страница 23: ...ng power OFF by default a 0 OFF 80 increment 1 3 Fr P current pulsing frequency 10 0 Hz by default a 0 2 500 Hz dynamic increment 0 1 Hz 1 Hz 4 dut mark to space ratio duty ratio is the ratio of large...

Страница 24: ...plug Wait until internal circuits of the machine de energize about 5 minutes and only then proceed with other actions When leaving the machine install a restrictive plate which prohibits switching the...

Страница 25: ...50 60 Hz 220 V Mains voltage variation range 160 260 V Efficiency ratio at rated current 92 Arc current adjustment range 8 160 A 10 200 A 12 250 Arc current at 5 min 70 LD 5 min 100 LD 160 200 250 13...

Страница 26: ...g results in the following dangers injury of maintenance personnel or third persons damage of the machine or property of the enterprise derangement of efficient working process All persons dealing wit...

Страница 27: ...GER OF MAINS AND ARC CURRENT electric shock can lead to death magnetic fields created by this machine can have adverse effect on operability of electrical appliances such as cardiac pacemakers People...

Страница 28: ...le avoid installing the welding machine directly on the conductive coating of floor or work table use insulating pads SAFETY MEASURES IN NORMAL CONDITIONS Check the machine for external damages and pe...

Страница 29: ...27 PATON PRO series DC MMA TIG MIG MAG Schematic electrical diagram of the Source PATON PRO 160 200 250 DC MMA TIG MIG MAG 220VAC...

Страница 30: ...8 16 ACCEPTANCE CERTIFICATE Arc inverter rectifier PATON PRO 160 200 250 Serial number __________________________P has been approved for operation Sale date _____ _________________20____ Stamp here __...

Страница 31: ...__________ Date of receipt for repair _____ _________________20____ __________________ signature Symptoms of non operability ______________________________________ Cause ______________________________...

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