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11 - EN

 

3

Installation and Commissioning

3.1 Recommended System Component Layout

3.1.1 Compressed air pre-treatment

To achieve the maximum performance, reliability and service life, Parker domnick hunter strongly recommend the use of a Parker domnick hunter 
desiccant dryer based pre-treatment package.

A Parker domnick hunter Desiccant dryer pretreatment package provides a physical barrier to oil, ensures maximum generator efficiency by 
minimising Carbon Molecular Sieve (CMS) moisture loading and is in full compliance with the Parker 5 year warranty program.

Some applications such as pharmaceutical and food require nitrogen moisture contents that are only achievable with a desiccant dryer based 
pre-treatment package.

PPM generators must be operated with a Parker domnick hunter desiccant dryer based pre-treatment package.

This generator will operate with a refrigerant type dryer providing it is correctly maintained and achieves a constant pdp of +3°C, however this is 
the least preferred option as this type of dryer provides a inimal barrier to oil carry-over and should be strongly discouraged. It must be used in 
conjunction with an activated carbon Oil Vapour Removal (OVR) filter.

In certain circumstances it may also be necessary to install an OVR filter after the desiccant dryer pre-treatment package.

Note.

 Any contamination of the CMS due to oil or excess moisture loading will invalidate the warranty.

If in any doubt, consult your local Parker specialist for further information.

Installation should be performed by Service Personnel only.

Ref

Description

Ref

Description

1

Compressor 

  (1) 

(1)  If using an oil lubricated compressor we recommend the use of oil vapour removal filtration.

6

Dust filter

2

Wet air receiver complete with pressure relief valve and gauge

7

Buffer vessel

3

Water separator

8

Dust filter (supplied with the generator)

4

General purpose and dust filtration

9

Nitrogen generator

5

Compressed air dryer

10

Nitrogen Outlet to application

The system must be protected with a suitably rated thermal pressure relief valve upstream of the generator.

Содержание NITROSource N2-25P

Страница 1: ...gen Gas Generator NITROSource N2 20P N2 80P Original Language User Guide aerospace climate control electromechanical filtration fluid gas handling hydraulics pneumatics process control sealing shieldi...

Страница 2: ......

Страница 3: ...or 14 EN 3 3 3 Making the Connections 14 EN 3 4 Electrical Installation 15 EN 3 5 General Requirements 15 EN 3 6 Customer Connections 15 EN 3 6 1 Generator Mains Voltage Supply 15 EN 3 6 2 Dryer Suppl...

Страница 4: ......

Страница 5: ...for pressure temperature and compressed air requirements Do not connect liquids or gases or to the inlet port of this generator Use of the equipment in a manner not specified within this user guide m...

Страница 6: ...rmed correctly may lead to damage to this product Conformit Europ enne Highlights actions or procedures which if not performed correctly could lead to electric shock When disposing of old parts always...

Страница 7: ...ating plate as illustrated Model No N 2 8 0 P A L N Model 20 25 35 45 55 60 65 75 80 Technology P Pressure Swing Adsorption O2 Purity X Ultra High Purity 10 ppm A High Purity 50 1000ppm B Low Purity 0...

Страница 8: ...Air Temperature 7 barg 101 5 psi g Air inlet pressure Model 5 ppm 10ppm 50ppm 100ppm 250ppm 500ppm 0 10 0 40 0 50 1 2 3 4 5 N2 20P m3 hr 3 5 4 5 6 7 8 0 9 7 11 1 12 4 16 7 17 7 21 3 25 3 29 8 30 9 33...

Страница 9: ...ers Port Connections Environmental Parameters Air Quality ISO 8573 1 2010 Class 2 2 2 2 2 1 with high oil vapour content Pressure 5 13 bar g 72 5 188 5 psi g Temperature 5 50 o C 41 122 o F Purity 20...

Страница 10: ...80 5 54 4 350 13 8 853 5 33 6 1007 39 6 1271 50 1739 68 5 722 1591 7 N2 65P 1894 74 6 550 21 7 1907 75 1 500 19 7 1549 5 61 0 350 13 8 853 5 33 6 1007 39 6 1271 50 1739 68 5 807 1779 1 N2 75P 1894 74...

Страница 11: ...re the environmental conditions fall outside of those specified in the technical specification it should be moved to its final location installation site and left to stabilise prior to unpacking Failu...

Страница 12: ...ion 1 Outlet Port To Buffer Vessel 7 User control interface with 20 x 2 line menu display 2 Cable glands 8 Exhaust silencer 3 Pressure gauges 9 Oxygen Dependant Switching EST Sensor if fitted 4 Inlet...

Страница 13: ...constant pdp of 3 C however this is the least preferred option as this type of dryer provides a inimal barrier to oil carry over and should be strongly discouraged It must be used in conjunction with...

Страница 14: ...n international standard that specifies the purity classes of compressed air with respect to solid particulates water and oil The air inlet quality specified for this generator is ISO 8573 1 2010 clas...

Страница 15: ...The most commonly used material for installing nitrogen pipe work is table X de greased copper This should be silver soldered with a nitrogen purge where ever possible and for threaded interfaces gene...

Страница 16: ...s to allow it to be isolated during maintenance activities Setting the inlet Pressure Regulator The inlet pressure must be set prior to running the generator 1 Adjust the internal Inlet Outlet pressur...

Страница 17: ...t breaker rated at 250VAC 6A with a minimum short circuit rating of 10KA All of the current carrying conductors should be disconnected by this device This protection should be selected in accordance w...

Страница 18: ...tching The generator may be controlled remotely by connecting a remote start stop circuit to digital input 4 on the control board When the circuit is open the generator should remain in standby mode c...

Страница 19: ...exceed 30m in length Suitable ferrites are available from Wurth Electronics P N 74271633S 3 6 7 MODBUS The generator s controller is capable of supporting direct Modbus communication via its integral...

Страница 20: ...will automatically run through a start up cycle if enabled and then commence normal operation Wait until this cycle is complete and the menu displays Running This may take several minutes for ppm gen...

Страница 21: ...ault 10 2 1 Fault 1 Active 2 1 Fault 1 Active C1 at 5234h C1 at 5234h 3 Customer 3 Customer settings settings 3 16 EST enable 3 16 EST enable 0 0 3 15 Modbus parity 3 15 Modbus parity Even Even 3 14 R...

Страница 22: ...ating in EST mode Each fault is represented by a fault code and is displayed along with the run hours at which the fault occurred If a fault is active the fault code displayed will flash Any faults th...

Страница 23: ...f standby mode and economy mode 0 Disabled 1 Enabled Enables the economy mode 0 Disabled 1 Enabled When enabled the actuation of the Stop control will generate an alarm 0 Disabled 1 Enabled Sets the a...

Страница 24: ...nerator is in economy mode If the over ride is enabled a clean up cycle will be performed once every 20 minutes default This allows the generator to go straight on line when the outlet pressure falls...

Страница 25: ...he purity of the calibration gas Press to send the calibration level to the O2 Analyser On successful completion of the calibration the new O2 reading will be shown on the bottom line of the display I...

Страница 26: ...Months 24000 Hrs 60 Months 40000 Hrs Generator Check the status indicators located on the front panel System Check the inlet air quality Generator Check for air leaks Generator Check the pressure gaug...

Страница 27: ...72 84 96 108 120 A M12 EST 0001 12 Month EST Service Kit Every 12 Months D D D D D D D D D D B M24 PPM 0001 24 Month PPM Service Kit Every 24 Months x2 x2 x2 x2 x2 C M36 STD 0001 36 Month Standard Se...

Страница 28: ...ontents M24 PPM 0001 24 Month PPM Service Kit Every 24 Months PPM Cell c w wiring M24 PCT 0001 24 Month Percentage Service Kit Every 24 Months Cell c w wiring Catalogue No Description Contents M36 STD...

Страница 29: ...r ring main pressure low Check and Rectify Inlet valve not open Check and Rectify Defect on pre treatment package Refer to pre treatment manual Excessive noise or vibration Silencer loose or defective...

Страница 30: ...enda PED Assessment Route CAT III N2 20P N2 35P CAT IV N2 45P N2 80P EC Type examination Certificate TBA Notified body for PED Lloyds Register Verification 71 Fenchurch St London EC3M 4BS Authorised R...

Страница 31: ......

Страница 32: ...e parker com NL The Netherlands Oldenzaal Tel 31 0 541 585 000 parker nl parker com NO Norway Asker Tel 47 66 75 34 00 parker norway parker com PL Poland Warsaw Tel 48 0 22 573 24 00 parker poland par...

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