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INSTALLATION & MAINTENACE MANUAL

RCOe2100/03.06

3

ISPLACEMENT CHANGE CONNECTIONS FOR MOTOR TYPES

MRV/MRVE/MRVA .. 36

5 - USE ............................................................................................................................................................................. 37

RE START UP CONTROLS

. ..................................................................................................................................... 37

.................................................................................................................................... 38

.............................................................................................................................................................. 39

FOR USAGE IN PRESENCE OF EXPLOSIVE HAZARDOUS ATMOSPHERE

...................................................................................................................................................................................... 40

6 - MAINTENANCE ...................................................................................................................................................... 41

YDRAULIC SYSTEM PERIODIC MAINTENANCE

..................................................................................................... 41

......................................................................................................................................... 42

6.2.1 – Filters Cleaning Process .............................................................................................................................. 42

6.2.2 – Operating Fluid Change ............................................................................................................................... 42

6.2.3 - Viscosity......................................................................................................................................................... 42

6.2.4 - Oxidation ....................................................................................................................................................... 42

6.2.5 – Water Presence ............................................................................................................................................. 42

6.2.6 – Degree of contamination............................................................................................................................... 43

............................................................................................................................................................. 43

7 – REPAIR AND SERVICE......................................................................................................................................... 44

....................................................................................................................................... 44

.................................................................................................................. 44

...................................................................................................................................... 46

8 - SCRAPPING.............................................................................................................................................................. 48

DOWN AND DISMANTLING

........................................................................................................................... 48

8.1.1 – Safety Warnings ............................................................................................................................................ 48

8.1.2 - Instructions .................................................................................................................................................... 48

9 – DATA COLLECTION FORMAT .......................................................................................................................... 49

10 - CONTACTS............................................................................................................................................................. 50

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Содержание Calzoni MRE Series

Страница 1: ...INSTALLATION AND MAINTENANCE MANUAL Hydraulic Motors Type MR MRE MRA MRD MRDE MRDA MRV MRVE MRVA MRT MRTE MRTF MRTA ATEX INCLUDED 03 2006...

Страница 2: ...s 16 2 3 3 Choosing the type of fluid according to the operating temperature 16 2 3 4 Types of fluids allowed 17 2 3 5 Fluid filtration 18 2 3 6 Mixing different oils 19 2 4 PUMP OPERATION BOOST PRESS...

Страница 3: ...MAINTENANCE 41 6 1 HYDRAULIC SYSTEM PERIODIC MAINTENANCE 41 6 2 MOTOR MAINTENANCE 42 6 2 1 Filters Cleaning Process 42 6 2 2 Operating Fluid Change 42 6 2 3 Viscosity 42 6 2 4 Oxidation 42 6 2 5 Water...

Страница 4: ...ow All essential information of interest for users as well as designers are available in the Technical Catalogue dedicated to each above listed motor range while in the present manual you can find the...

Страница 5: ...s OPERATOR the person s assigned to install operate ad just maintain clean repair and handle a machinery To better define the degree of preparation field of operation and level of responsibility of th...

Страница 6: ...LIFE THREATENING to people People harm and product damage danger Danger of damage even serious to the product Particularly Important Technical Information not to be neglected Danger of contamination...

Страница 7: ...s 1 5 Additional Documentation Along with the present manual upon request the following additional documentation can be provided for each product Exploded View Spare Parts List Overall Dimensions Draw...

Страница 8: ...pt in conditions so that all data on it can always be clearly read consequently a periodic cleaning of the plate is required 1 7 Technical Support Request Any kind of technical support request has to...

Страница 9: ...rained or not assigned to such a kind of operations The safety of the product depends upon the strict observation of the indications given in this manual in particular it is necessary to always operat...

Страница 10: ...gh performances The radial driving system consists of telescopic cylinders 1 working against the spherical eccentric cam of the rotating shaft on one side 2 and against the spherical caps 3 of the cyl...

Страница 11: ...INSTALLATION MAINTENACE MANUAL RCOe2100 03 06 11 Motor Type MR MRE MRA fixed displacement single pistons row Motor Type MRT MRTE MRTF MRTA fixed displacement multiple pistons row...

Страница 12: ...the radial movement of the eccentric cam is controlled by means of hydraulic cylinders 12 located inside the shaft It is possible to choose maximum and minimum displacement values within the maximum...

Страница 13: ...uits moreover these solutions lead to efficiency increase and performances improvement of the machine the motors are installed on Thanks to these design peculiarities Parker Calzoni motors grant high...

Страница 14: ...ushed in whatever operating condition pls refer to the section Flushing the motor must be equipped with a system to detect the oil level inside the motor case motor case must be always full of oil pls...

Страница 15: ...INSTALLATION MAINTENACE MANUAL RCOe2100 03 06 15...

Страница 16: ...ure of the fluid inside the motor housing case temperature 2 3 2 Extreme Conditions The following limitations are applied Vmin abs 10 mm2 s for instants in case of emergency with a maximum case fluid...

Страница 17: ...al pls contact Parker Calzoni s r l about the usage of motors on synthetic fluids Seals in FPM material are necessary for HFD U fluids only if expressly indicated by the fluid manufacturer The use of...

Страница 18: ...sphorous esters Fluid based on chlorinated hydrocarbons Fluid based on phosphorous esters chlorinated hydrocarbons Other compositions 95 98 40 35 55 0 0 1 Motor application limitations Temperature C C...

Страница 19: ...using x 100 filtration quotient In case the above listed filtration classes cannot be respected pls contact Parker Calzoni s r l 2 3 6 Mixing different oils Mixing oils of different brands or differen...

Страница 20: ...t pressure to the inlet line The diagrams relevant to the minimum boost pressure required by the motor when working as a pump can be found in the Technical Catalogue of the series the motor belongs to...

Страница 21: ...Italy motors are packed and fixed to skids pallets for international shipments motors are packed in dedicated cardboard or wooden crates according to the type of shipment truck ocean freight air frei...

Страница 22: ...INSTALLATION MAINTENACE MANUAL RCOe2100 03 06 22 Shipment in cardboard or wooden crates...

Страница 23: ...Operating Fluids section by using one of the two drain holes drain holes have then to be duly plugged The oil used to fill in the motor case has possibly to be the same that will be used in the syste...

Страница 24: ...sing cloths dampened into solvent Materials used as packing material like boards wooden walls and waterproof covers cab be stored and successively re used as loose material In no case may they be disp...

Страница 25: ...e must be chosen according to the motor weight motors weight can be found in the relevant technical catalogue Use a metal ring 3 to throttle the belt 2 adjusting the height of the metal ring before te...

Страница 26: ...ch family of motors Lifting with dedicated tool Lifting by means of eyebolt For some types of applications as shown in the following picture upon request of the customer it is possible to provide moto...

Страница 27: ...8200 cm3 foresee two eyebolt holes on the motor case for lifting purposes During lifting the motor weight has to be distributed on both eyebolts Lifting by means of eyebolt The motor types MRT MRTE M...

Страница 28: ...y using bolts whose size must be selected based on fixing holes dimensions appropriate lock washers must be used The tightening torque must be proportional to the momentum generated by the motor if ne...

Страница 29: ...ed horizontally or vertically with output shaft facing up or output shaft facing down in any case there are no special rules to be followed about the positioning of the main hose connections inlet and...

Страница 30: ...ssary to use them they must be internally cleaned thoroughly around the welds using both mechanical means and chemical pickling so that to prevent welding residue from entering the oil circuit Steel p...

Страница 31: ...an be used Vertical Installation with output shaft upward Use one of the two drain ports and make sure that before reaching tank the pipe gets above the motor installation flange level so that the two...

Страница 32: ...rature inside the motor case may be determined with excellent approximation by measuring the motor case surface temperature tA and adding 3 C to it Here below there are flushing circuits that foresee...

Страница 33: ...PE CLASS FROM TO FLOW RATE litre minute MR A 33 57 5 B 73 110 5 MR MRE C 125 190 6 MR MRE MRA MRD MRDE MRDA D 200 400 6 MR MRE MRA MRD MRDE MRDA MRV MRVE MRVA E 350 500 8 F 600 800 10 G 1100 1600 10 H...

Страница 34: ...y 30 100 cSt 2 0 6 0 10 0 14 0 18 0 22 0 26 0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 bar l min F1 9 F2 5 F2 75 F3 25 Flushing flow rate according to restrictor hole d...

Страница 35: ...ty to the directive ATEX 94 9 CE The sensor must be installed on the flushing return line flushing OUT In case the motor is installed horizontally the sensor must be located in a higher position with...

Страница 36: ...ectly derived from the inlet working pressure line by means of one of 1 4 BSP pressure gauges ports located on the rotary valve housing Both hoses and rigid pipes can be used however all instructions...

Страница 37: ...icture below o Counter clockwise rotation viewed facing the output shaft with inlet pressure in the B port pls see picture below Motor direction of rotation Select the hydraulic fluid according to the...

Страница 38: ...tor case by using the same hydraulic oil used in the system up to the level required to ensure the perfect lubrication of the bearings Oil must be pre filtered pls refer to the Operating Fluids sectio...

Страница 39: ...load applied granting the minimum necessary inlet pressure After a brief period in service the system filters should be cleaned This operation will also lead to the purge of air from the motor cylind...

Страница 40: ...identified by means of the symbol o mineral oil with inflammable degree higher than 185 C is used pls refer to the Type of used fluids section o motor is always flushed in whatever operating conditio...

Страница 41: ...resence of leakage in the complete hydraulic system in case leakage is present o tighten the fixing screws by means of a wrench specially if high or frequent change of direction of application of the...

Страница 42: ...nded to perform a periodic analysis of the operating oil in order to determine its characteristics viscosity oxidation filtration level etc For other operating fluids it is compulsory to follow the re...

Страница 43: ...machinery and pipes clean them carefully and clean the tank It is important to perform the complete oil replacement also inside the case of the motor motor case must be totally emptied 6 3 Emptying In...

Страница 44: ...out complete motor code serial number service working hours experienced failure type of application working conditions cycle pressure speed etc oil type and working temperature filtration degree 7 2 M...

Страница 45: ...m if so pls refer to Parker Calzoni service centre Noise 1 Timing system still breaking in 2 Too low boost pressure 3 Residual air inside the motor driving system 4 Resonance phenomena generated by pi...

Страница 46: ...t in the fluid If the motor case is flushed before performing the drain leakage check pls remember to exclude the flushing system first 7 3 Warranty Conditions Parker Calzoni guarantee the motors for...

Страница 47: ...ady repaired or replaced free of charge the warranty is automatically extended till a maximum period of 3 months after the consignment to the end user customer Parker Calzoni do not accept warranty cl...

Страница 48: ...llowed moreover the operator must pay attention to the fact that there is no risk of a weight that follows down 8 1 2 Instructions The motors belonging to the MR MRE MRA MRD MRDE MRDA MRV MRVE MRVA MR...

Страница 49: ...n horizontal vertical with output shaft upward vertical with output shaft downward other pls specify Operating Fluid mineral oil ISO VG water based fluid type HFA water based fluid type HFB water base...

Страница 50: ...acts For any kind of information concerning sales and service Parker Calzoni S r l Via caduti di Sabbiuno 15 17 40011 Anzola dell Emilia Bologna Italy Tel 39 051 6501611 Fax 39 051 736221 e mail infoc...

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