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INSTALLATION, OPERATION, AND MAINTENANCE MANUAL ALIGN™ MULTI-GAS GENERATOR

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Содержание ALIGN-MG-JA

Страница 1: ...GN Multi Gas Generator Installation Operation and Maintenance Manual IOM_PKR_Align Multi Gas Generator_022021 indd 1 IOM_PKR_Align Multi Gas Generator_022021 indd 1 2 17 2021 1 11 40 PM 2 17 2021 1 11 40 PM ...

Страница 2: ...LLATION OPERATION AND MAINTENANCE MANUAL ALIGN MULTI GAS GENERATOR 2 IOM_PKR_Align Multi Gas Generator_022021 indd 2 IOM_PKR_Align Multi Gas Generator_022021 indd 2 2 17 2021 1 11 40 PM 2 17 2021 1 11 40 PM ...

Страница 3: ... Space Requirements 11 4 4 2 Tubing Requirements 12 4 4 3 Electrical Supply Requirements 12 4 5 Set Up 4 5 1 Generator Set Up 13 4 5 2 Optional Exhaust Vent Installation 13 5 START UP AND OPERATION 15 5 1 Start Up 15 5 2 Shutting Down the Generator 16 6 PREVENTATIVE MAINTENANCE SERVICE 17 6 1 Cleaning 17 6 2 Service Kits 17 6 3 Non Preventative Maintenance Replacement Parts 18 7 TROUBLESHOOTING DI...

Страница 4: ...on request This warranty applies to units purchased in North America COMPRESSOR LIMITED WARRANTY COMPRESSOR 3 YEAR 10 000 HOUR EXTENDED PARTS LIMITED WARRANTY Compressor Manufacturer warrants each Compressor Pump or Scroll Air End against defects in material or workmanship from the date of purchase for a period of Three years or 10 000 hours whichever may occur first This warranty applies to the e...

Страница 5: ...tions and reasonably foreseeable uses of the components or systems Only competent personnel trained qualified and approved by Parker Hannifin should perform installation start up service and repair procedures This equipment is for indoor use only Do not operate outdoors Nitrogen is nontoxic and largely inert It can act as a simple asphyxiant by displacing oxygen in air Inhala tion of nitrogen in e...

Страница 6: ...e recalibration of the gas generator Should you require an extended warranty tailored service contracts or training on this equipment or any other equipment within the Parker Hannifin range please contact your local Parker Hannifin office Details of your nearest Parker Hannifin sales office can be found at www parker com labgas Retain this user guide for future reference 2 1 Marks and Symbols The ...

Страница 7: ...rd IEC 61010 1 2010 UL Standard UL 61010 1 IEC 61010 Installation Category II IEC 61010 Pollution Degree 2 Impact Code IK08 EMC Compliance EN61326 1 CISPR 11 Generator Physical Specifications Dimensions L x W x H 34 5 87 6 cm x 23 74 60 3 cm x 24 62 62 5 cm Product Weight 333 lbs 151 kgs Shipping Weight 575 lbs 261 kgs Sound Level 55 dB A at 1 meter Heat Dissipation 5221 BTU Hour Drain Port 1 4 Tu...

Страница 8: ...115 2 psig 7 9 0 1 barg 793 kPa Gas Outlets 1 4 NPT Environmental Requirements Min Max Ambient Temperature 60 F 85 F 16 C 29 C Max Ambient Relative Humidity 2 43 at 86 F Max Recommended Operating Altitude 3 2000 m Electrical Requirements Electrical Supply for ALIGN MG NA ALIGN MG JA 230VAC 15 50 60 Hz 1 Phase 20A NEMA 6 20R receptacle Electrical Supply for ALIGN MG WD 230VAC 15 50 60 Hz 1 Phase 32...

Страница 9: ...y inspect the packaging for damage If the packaging is damaged inform the delivery company immediately and contact Parker Hannifin Customer Service at 800 343 4048 Remove the wire L shaped fasteners from the indicated side of the container see Figures 1 2 DO NOT ATTEMPT TO LIFT THE GENERATOR FROM THE CONTAINER DO NOT MOVE THE GENERATOR BEFORE SECURING THE RAMP Fold down the side of the crate so it...

Страница 10: ...ping Brackets Figure 6 Figure 3 Remove Foam Unlock Casters Ramp Pin Inserts The generator is shipped with internal brackets to prevent damage during transit To access these brack ets remove the front and rear panels of the generator using a medium Philips screwdriver The rear panel screws are covered by caps that can be removed using a small flathead screwdriver Next locate and remove the yellow b...

Страница 11: ...erator is for indoor use only Do not install outdoors The generator must be installed in a climate controlled room meeting the environmental specifications set in Section 3 2 It is critical that nothing is placed within 12 inches of the exhaust vent located at the left rear side of the generator An optional Vent Kit is available to route exhaust heat away from the generator see Section 8 for purch...

Страница 12: ... higher See Section 8 for ordering details Do not position the equipment so that it is difficult to operate or disconnect the plug from the electrical supply The equipment is connected to protective earth ground through the power cord It is essential that electrical supply is equipped with a protective earth ground terminal Do not use alternative power cords Location of the generator with proper v...

Страница 13: ...Ft WDE IMQ HD 22 IP44 IEC309 1 2 CEE17 BS4343 China 32A 250VAC 10AWG 3 PCE 8 Ft VDE IMQ HD 22 CE OVE CCC Australia 32A 250VAC 10AWG 3 PCE 8 Ft VDE IMQ HD 22 Table 2 Power Cords 4 5 SET UP 4 5 1 Generator Set Up 1 Ensure that the installation location has been chosen in accordance with the requirements in Section 4 4 2 Install the three NPT 1 4 tubing elbows to the three gas outlets using a 9 16 wr...

Страница 14: ...the exhaust vent by placing it over the screws and sliding down until it is fully seated 3 Secure the ducting using the supplied clamps Route to the desired exhaust location For duct lengths above 15 ft use of the Exhaust Vent Booster Fan part B06 0398 with the Exhaust Vent Duct Extension part B04 0693 is required Reference Figures 13 14 for clarification on installation of the Exhaust Vent Kit an...

Страница 15: ...ch a steady state pressure of 115 psig in about a minute Note the speed of the motor at normal opera tion will vary depending on pressure and flow demands and will not always need to run at full speed 4 Pull up on the pressure regulator knobs to unlock them One at a time adjust the pressure regulators to 20 psi 5 Ensure that the outlet tubing is disconnected from the instrument to perform the init...

Страница 16: ...t slightly loosen the two brass bleed screws on the bottom of the two right most blue filters DO NOT FULLY REMOVE THE BRASS BLEED SCREWS See Figure 14 below for clarification When the tank pressure gauge reads zero tighten the brass bleed screws 4 Disconnect the power cord from the supply Fully close all 3 outlet valves using the yellow valve handles The generator is now fully shut down and ready ...

Страница 17: ...st and debris If required clean the outside of the generator with a damp cloth Avoid excessive moisture around any electri cal sockets and labels A mild detergent may be used however do not use abrasives or solvents 6 2 Service Kits 12 month Service Kit Required Every 8000Hrs or 12 Months Whichever Comes First Part Number MKALIGN MG 1 V Belt Carbon Tower BX Filter Element DX FIlter Element Water S...

Страница 18: ...er Eco Drain Assy Compressor 6 3 Non Preventative Maintenance Replacement Parts Description Part Number Filter Autodrain B06 0346 Dryer Membrane B06 0391 Nitrogen Membrane B06 0390 Motor B06 0363 Pressure Regulator A01 0549 Installation Kit B06 0362 Gas Generation Sub Assembly B06 0399 Power Cord See Table in Section 8 Motor Mount B06 0286 25A Fuse A03 0529 IOM_PKR_Align Multi Gas Generator_022021...

Страница 19: ...display on the VFD located in the upper left hand corner 4 Record the error message and reinstall the front panel 5 If the error message is listed in Section 7 2 below follow the corresponding instructions 6 If the error message is not listed call Parker HannifinTechnical Support for help diagnosing the problem at 1 800 343 4048 or send an email to GSFsupport parker com Problem Instrument is not r...

Страница 20: ...an to inspect the motor OE DC Over Voltage This error indicates high supply voltage Check that the supply voltage meets the requirements in Section 3 2 Install a voltage reducer Available from Parker Hannifin See Accessories in Section 8 PF1 Input Phase Loss Check that the power supply meets the requirements in Table Section 3 2 PF0 Output Phase Loss Contact Parker Technical Support for a technici...

Страница 21: ...ped out Ensure that the button is depressed 3 Replace the front cover Rear Temperature Switch 1 Remove the top cover by first removing the black screw caps with a small flathead screw driver Remove the screws with a Philips screwdriver Push the cover towards the rear of the generator and lift to remove 2 The temperature switch is located in the rear left hand corner If this temperature switch has ...

Страница 22: ...ooster Fan B06 0398 Exhaust Vent Duct Extension B04 0693 Power Cord A03 0504 Twist Lock Adapter A03 0526 Shipping Crate B06 0331 Shipping Bracket B06 0396 ALIGN MG NA Model Accessories To check if the fault has been cleared plug the generator back in and attempt to turn it on If the generator s SYSTEM FAULT light is still on contact Parker Hannifin Technical Support IOM_PKR_Align Multi Gas Generat...

Страница 23: ...n B06 0398 Exhaust Vent Duct Extension B04 0693 Power Cord A03 0506 Shipping Crate B06 0331 Shipping Brackets B06 0396 ALIGN MG JA Model Accessories Region Part Number EU India UK A03 0357 Australia A03 0358 China A03 0360 Power Cords for ALIGN MG WD Contact Parker Hannifin 260 Neck Rd Haverhill MA 01835 Contact the Technical Services Department at 1 800 343 4048 8AM to 5PM Eastern North America O...

Страница 24: ...ION OPERATION AND MAINTENANCE MANUAL ALIGN MULTI GAS GENERATOR 24 NOTES IOM_PKR_Align Multi Gas Generator_022021 indd 24 IOM_PKR_Align Multi Gas Generator_022021 indd 24 2 17 2021 1 12 19 PM 2 17 2021 1 12 19 PM ...

Страница 25: ... Development Stuttgart Germany 49 0 711 7071 290 10 Hydraulic Filtration Hydraulic Filter Arnhem Holland 31 26 3760376 www parker com hfde Urjala Finland 358 20 753 2500 Condition Monitoring Parker Kittiwake West Sussex England 44 0 1903 731 470 www kittiwake com Process Filtration domnick hunter Process Filtration Parker Twin Filter BV Birtley England 44 0 191 410 5121 www parker com processfiltr...

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