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[

] is flashing on the PV 

display. 

• Check whether the polarity of thermocouple or compensating lead 

  wire is correct. 

• Check whether codes (A, B, B) of RTD agree with the instrument 

input terminals. Ensure that they are wired properly. 

The PV display keeps indicating 

the value which was set during   

scaling low limit value. 

 

• Check whether the input signal source for DC voltage (0 to 5V DC, 

0 to 10V DC) and DC current (0 to 20mA DC) is disconnected. 

How to check whether the input signal wire is disconnected

 

[DC voltage (0 to 5V DC, 0 to 10V DC)] 

If the input to the input terminal of the instrument is 1V DC and if a 

value corresponding to 1V DC is indicated, the instrument is likely to 

be operating normally, however, the signal wire may be disconnected.

[DC current (0 to 20mA DC)] 

If the input to the input terminal of the instrument is 1mA DC and if a 

value corresponding to 1mA DC is indicated, the instrument is likely to

be operating normally, however, the signal wire may be disconnected.

• Check whether the input terminal of DC voltage (0 to 5V DC, 0 to 

10V DC) and DC current (0 to 20mA DC) is securely mounted to the

instrument input terminals. Ensure that DC input terminals are 

mounted to the instrument input terminals securely. 

The  indication of PV display is  

abnormal or unstable. 

• Check whether sensor input or temperature unit (   or  ) is correct.

Select the sensor input and temperature unit (   or  ) properly. 

• Sensor correcting value is unsuitable. Set it to a suitable value. 

• Check whether the specification of the sensor is correct. 

   Set the sensor to the proper specification. 

• AC leaks into the sensor circuit.    Use an ungrounded type sensor. 

• There may be equipment that interferes with or makes noise near 

the controller. 

Keep equipment that interferes with or makes noise away from the 

controller. 

The PV display is indicating   

[

]. 

• Internal memory is defective. 

  Contact our agency or us. 

11.2 Key operation 

Problem 

Presumed cause and solution 

• Unable to set the SV, P, I, D, 

proportional cycle or alarm 

setting   

• The values do not change by   

  keys. 

• Set value lock (Lock 1 or Lock 2) has been selected. 

Release the lock selection. 

• During PID auto-tuning or auto-reset. 

In the case of PID auto-tuning, cancel auto-tuning. 

It takes approximately 4 minutes until auto-reset is finished. 

The setting indication does not 

change in the input range even if 

the 

  keys are pressed, 

and new values are unable to be set. 

• SV high or low limit value in the Auxiliary function setting mode 1 

may be set at the point where the value does not change. 

Set it to a suitable value while in the Auxiliary function setting mode 1. 

11.3 Control 

Problem 

Presumed cause and solution 

Temperature does not rise. 

•  Sensor is  out  of  order. 

Change  the  sensor.

 

•  Check  whether  the  sensor  is se curely  mounted  to the   instrument 

input  terminal.   

Check  whether control output terminals are se curely  mounted   

to  the actu ator  input  terminals. 

Mount  the  sensor  or  control  output  terminal  securely. 

•  Ensure that the wiri ng  of  sensor  or contro l  output terminal is 

correct. 

The  control  output  remains  in 

an  ON  status. 

•  OUT1  or  OUT2  low  limit value is set to 100% or 

higher 

during  Auxiliary  function  setting  mode  2. 

Set  it  to  a  suitable  value. 

The  control  output  remains  in 

an  OFF  status. 

•  OUT1  or  OUT2  high  limit  value is set to 0%  or  less  during   

Auxiliary  function  setting  mode 2. 

Set  it  to  a  suitable  value. 

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Содержание KT4 series

Страница 1: ...function or cause fire Be sure to follow the warnings cautions and notices Not doing so could cause serious injury or accidents The contents of this instruction manual are subject to change without notice This instrument is designed to be installed in a control panel If not measures must be taken to ensure that the operator cannot touch power terminals or other high voltage sections Be sure to tur...

Страница 2: ...pressing the Mode key the set value can be registered 13 OUT OFF key The control output is turned on or off If this key is pressed for approx 1 second control output OFF function works To cancel the function press the OUT OFF key again for approx 1 second Notice When setting the specifications and functions of this controller connect terminals 1 and 2 for power source first then set them referring...

Страница 3: ...ch the mounting brackets by the holes at the top and bottom of the case and secure the controller in place with the screws Fig 3 5 1 4 Wiring Warning Turn the power supply to the instrument off before wiring or checking it Working or touching the terminal with the power switched on may result in severe injury or death due to Electric Shock 75 45 0 5 0 45 0 5 0 45 0 5 0 n x 48 3 0 5 0 Warning As th...

Страница 4: ...y contact output type use a relay according to the capacity of the load to protect the built in relay contact When wiring keep input wires thermocouple RTD etc away from AC sources or load wires to avoid external interference If A2 and Heater burnout alarm are applied together they share common output terminals Lead wire solderless terminal Use a solderless terminal with an insulation sleeve in wh...

Страница 5: ...aling high limit value 5 2 Sub setting mode Character PV display Name Function Setting range Default value SV display AT setting Auto reset setting Selects auto tuning Perform or auto reset Perform If the auto tuning is cancelled during the process P I and D values revert to the previous value When auto tuning has not finished after 4 hours it is cancelled automatically Auto reset is cancelled in ...

Страница 6: ...ing range High limit alarm Input span to input span 1 Low limit alarm Input span to input span 1 High Low limits alarm 0 to input span 1 High Low limit range alarm 0 to input span 1 Process high alarm Input range low limit value to input range high limit value 2 Process low alarm Input range low limit value to input range high limit value 2 High limit alarm with standby Input span to input span 1 ...

Страница 7: ...ilable if Serial communication option is not added or if is selected during the Communication protocol selection No parity E ven parity Odd parity Stop bit selection 1 Selects the stop bit Not available if Serial communication option is not added or if is selected during the Communication protocol selection 1 or 2 5 4 Auxiliary function setting mode 2 Character PV display Name Function Setting ran...

Страница 8: ...le if OUT2 is ON OFF action or if Heating Cooling control option is not added Air cooling oil cooling water cooling OUT2 high limit setting 100 Sets the high limit value of OUT2 Not available if OUT2 is ON OFF action or if Heating Cooling control option is not added OUT2 low limit value to 105 Setting higher than 100 is effective to DC current output type OUT2 low limit setting 0 Sets the low limi...

Страница 9: ...ed timer setting Direct Reverse control action selection Selects either Reverse Heating or Direct Cooling control action Reverse Heating action Reverse Heating Direct Cooling AT bias setting 20 Sets bias value during PID auto tuning Not available if input type is DC current or DC voltage 0 to 50 0 to 100 or 0 0 to 50 0 0 0 to 100 0 Setting item not used This item is indicated when Serial communica...

Страница 10: ...r to the instrument is supplied is indicated on the PV display while the function is working Once the control output OFF function is enabled the function cannot be released even if the power to the instrument is turned OFF and ON again To cancel the function press the key again for approx 1 second 5 7 Output manipulated variable MV indication Name function Output manipulated variable indication In...

Страница 11: ...Set value Set the value with keys Not available if is selected during A2 type selection Reverts to the PV SV display Reverts to PV SV display Press the key Main setting mode Sub setting mode 5 PV SV display Control output OFF function or Auto Manual control function Press key for approx 1sec Output MV indication Explanation of key This means that if is pressed the set value is saved and the contro...

Страница 12: ...o deviation Cycle action is performed according to deviation Cycle action is performed according to deviation Changes continuously according to deviation Unlit 4mA DC 7 6 7 6 7 6 7 6 7 6 7 6 7 6 7 6 7 6 7 6 7 6 7 6 7 6 7 6 7 6 7 6 7 6 7 6 SV setting Alarm action ON OFF Setting Load current Large Small Output Indicator Unlit Lit 3 5 3 5 Acts ON or OFF Heating Reverse action Cooling Direct action Co...

Страница 13: ... with the keys Default value A2 action delayed timer PV SV Set value Set the value with the keys Not available if is selected during A2 type selection A2 hysteresis PV SV Set value Set the value with the keys Not available if is selected during A2 type selection AT bias PV SV Set value Set the value with the keys Available for thermocouple RTD input 2 Setting item not used PV SV Set value Do not s...

Страница 14: ...h standby Low limit alarm with standby OFF ON OFF ON OFF ON Alarm action A1 hysteresis A1 hysteresis A1 hysteresis A1 set point A1 set point SV setting SV setting A1 set point A1 set point A1 set point SV setting A1 set point Standby functions in this section Cycle action is performed according to deviation OFF ON SV setting OFF ON 7 7 7 6 6 6 6 7 12V DC 6 7 12 0V DC 6 7 0V DC 6 7 20mA DC 6 7 20 t...

Страница 15: ...ously according to deviation Non contact voltage output OUT1 DC current output OUT1 Non contact relay output OUT2 Indicator OUT1 Green Indicator OUT2 Yellow Lit Unlit Lit Unlit Cycle action is performed according to deviation 3 3 3 5 5 5 7 7 7 6 6 6 6 7 12V DC 6 7 12 0V DC 6 7 0V DC 6 7 20mA DC 6 7 20 to 4mA DC 6 7 4mA DC OFF ON OFF ON SV setting Heating action Cooling action Heating p band Coolin...

Страница 16: ...ver is greater DC current Within 0 2 of each input span 1digit DC voltage Within 0 2 of each input span 1digit Input sampling period 0 25 seconds Input Thermocouple K J R S B E T N PL C W Re5 26 External resistance 100 or less However for B input External resistance 40 or less RTD Pt100 JPt100 3 wire system Allowable input lead wire resistance 10 or less per wire DC current 0 to 20mA DC 4 to 20mA ...

Страница 17: ...ltage 100 to 240V AC 50 60Hz 24V AC DC 50 60Hz Allowable voltage fluctuation 100 to 240V AC 85 to 264V AC 24V AC DC 20 to 28V AC DC Power consumption Approx 8VA Ambient temperature 0 to 50 32 to 122 Ambient humidity 35 to 85 RH no condensation Weight Approx 200g External dimension 48 x 48 x 96 5mm W x H x D Material Flame resistant resin Case Color Ash gray Case Attached function Set value lock Se...

Страница 18: ... located at 0 32 Power failure countermeasure The setting data is backed up in the non volatile memory Warm up indication After the p ower supply to the instrument is turned on the sensor input character an d temperature unit are indicated on the PV display and input range high limit value is indicated on the SV display for 3 seconds For DC current and voltage inputs the scaling high limit value i...

Страница 19: ... working Press the key for approx 1 second to release the function is flashing on the PV display Thermocouple RTD or DC voltage 0 to 1V DC is burnt out Change each sensor How to check whether the sensor is burnt out Thermocouple If the input terminal of the instrument is shorted and if a value around room temperature is indicated the instrument is likely to be operating normally however sensor may...

Страница 20: ...n ungrounded type sensor There may be equipment that interferes with or makes noise near the controller Keep equipment that interferes with or makes noise away from the controller The PV display is indicating Internal memory is defective Contact our agency or us 11 2 Key operation Problem Presumed cause and solution Unable to set the SV P I D proportional cycle or alarm setting The values do not c...

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