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18

10 - TROUBLESHOOTING

If the pocket hem is creased:

- Check that the claw is clean (see page 16).

- Check the sewing machine infeed system:

check that the sewing machine draws the fabric in smoothly, without raising the foot.

- Check that the shoe of the sewing machine foot is not broken.

If the machine doesn’t start:

- Check that the “START” and “CUTTER” photocell feeders inside the switchboard are efficient.

- Check the fuses inside the switchboard.

- Check that the optic fibre head isn’t dirty. 

- Check that the emergency button isn’t engaged. If so, release it and press the auxiliary insertion button.

- Check that the sewing machine door isn’t open. If so, close and then press the auxiliary insertion button.

If the machine starts and then stops:

- Check that the machine has been threaded up correctly; make sure that none of the unthreaded sensors

without thread have been inserted. Thread the machine or turn the relevant sensor to “OFF” as appropriate
and then press button  until end initial sewing.

- If the cutter and the delivery belt don’t work, check the air supply and the efficiency of the relevant photo-

cells.

LIST OF MOTOR ERRORS

E1

Check that the motor power supply connector is inserted correctly.

E2

Check the mains voltage (Overload).

E3

Check that the timer connector is correctly inserted in the panel - Check that the machine isn’t 
jammed - Check that the encoder connector is correctly inserted in the panel.

E4

Check the motor to ensure that the 4-pin connector is inserted.

E6

Problem with INPUT signals (noise). Check that there is no interference in the software input signals.

E8

Check that the machine isn’t jammed - Check that the timer is connected.

E9

Check that one of the solenoid valves hasn’t short-circuited. 

Содержание Hemming Machine 99

Страница 1: ...Instructions for use and maintenance Produzione e Automazione di Macchine Industriali HEMMING MACHINE 99 PAMI INGLESE ...

Страница 2: ...ia Carlo Alberto Dalla Chiesa 19 24020 Scanzorosciate Bergamo ITALY Telefono 39 035 668255 Telefax 39 035 669672 AUTHORIZED AREA DEALER FOR ASSISTANCE Produzione e Automazione di Macchine Industriali PAMI ...

Страница 3: ...iples UNI EN 292 2 Machine safety Essential principles UNI EN 294 Machine safety Safety distances for arms UNI EN 349 Machine safety Minimum crushing distances UNI EN 418 Machine safety Emergency stop devices pr EN 953 Machine safety Guard design and construction pr EN 1088 Machine safety Interlocking devices with or without guard locking EN 60204 1 Electrical devices on industrial machines Part 1...

Страница 4: ...orrect use or any use differing from the instructions in this manual The symbol appears when there is a risk or danger to the health of the operator the maximum care must be taken The machine has a sewing group with moving needles We recommend extreme care when approaching these parts Disconnect the power and the compressed air supplies before carrying out any adjustment replacement or maintenance...

Страница 5: ...4 G 1650 1400 850 Leq 79 5 db A 02 HEMMING MACHINE 99 TECHNICAL DATA ...

Страница 6: ...lift truck place the forks under the machine with the front of the machine facing the fork lift truck Place in the lorry or van and secure with ropes or belts Make sure that the forks of the fork lift truck bear the full weight of the machine during movement Remove the packing case and lift the machine with the front facing the fork lift truck as in the figure above Place on a solid and even surfa...

Страница 7: ...is installed on a suspended surface check that the surface can withstand the weight of the machine This machine must not be installed in areas where there are explosive or inflammable materials and substances Make sure that the distances shown in figure 1 below are respected as these are necessary for the mainte nance and operation of the machine 0 5 m 0 5 m 0 5 m 0 5 m 05 INSTALLATION 6 1 The mac...

Страница 8: ...Connect to the main switch fig 5 Power up the machine 220V 50Hz single phase The electrical input is about 1 kW 3 5 B 4 PNEUMATIC CONNECTION Connect the machine to the compressed air outlet and make sure that the air flow is sufficient to allow for operation with a constant rate of pressure of 5 ATU 70 PSI fig 6 6 5 ATU ...

Страница 9: ...06 MACHINE CONTROLS 8 Emergency Pocket Breast pocket delivery selector switch Keyboard Main switch Auxiliary insertion switch ...

Страница 10: ... button C is not pressed fig 3 Press auxiliary insert button D fig 2 The messages on the keyboard display indicate when the machine is ready Before starting hemming check the direction of rota tion of the sewing machine making sure that it agrees with the arrow punched on flywheel E fig 4 If not consult the motor keyboard instruction manual 1 2 3 4 07 OPERATION A D B C E ...

Страница 11: ...reakage controls in use HEMMING Place the fabric to be hemmed against stop square G and push it under the conveyor belt until the machine starts to draw it in automatically fig 6 The position of stop square G can be adjusted to increase or decrease the amount of fabric folded inwards The hemmed items are then placed on delivery belt H fig 7 ready for the next operation 5 H G ...

Страница 12: ...or belt Keep the pocket against the check plate while the fabric is moving under the conveyor belt WARNING if you introduce the pocket before the unit has stopped completely it may affect the correct cutting of the chain of empty stitches as there is not enough room for the double cut Moreover the sewing cycle could stop if the operator causes a false start with the fabric due to the photocell rea...

Страница 13: ...me appears Use key to change the units Use key to change the tens A value of 70 msec is normally set here Press keys simultaneously to quit ADJUSTING THE SEWING SPEED Press keys on the control panel simultaneously The message appears on the display Keep both keys pressed until the message changes and reads max set machine speed Use key to change the units Use key to change the tens Use key to chan...

Страница 14: ...keys and to enter the number of stitches required from the fabric end photocell reading Press keys simultaneously to quit ADJUSTING THE LABEL POSITION When using the label insertion unit it is possible to adjust its position as follows Press keys on the control panel simultaneously The message appears on the display Keep both key pressed until the message changes and reads Press key until the mess...

Страница 15: ... that the belt presses more towards the inside of the machine If they look like that shown in fig 3 B Adjust in the opposite fashion so that the belt pres ses more towards the outside of the machine If the internal folds are not constant and uniform fig 5 slightly increase the machine point or decrease the number of stepping motor impulses see specific paragraph below If you want to increase the s...

Страница 16: ...s adjust in the opposite fashion ADJUSTING THE STEPPING MOTOR IMPULSES Press keys and on the control panel simultaneously The message appears on the display Keep both keys pressed until the message changes and reads Press key until the message appears setting for impulse number in a single rotation Use keys to enter the number of impulses required from the end fabric photocell reading Press keys s...

Страница 17: ...nance work The operations described below must only be carried out by specialized personnel CLEANING THE CLAW AND MOTOR To clean the claw remove screw A fig 1 clean and replace Regularly remove the protection cover at the back of the machine and clean the motor with a jet of air ADJUSTING THE DELIVERY BELT Adjust the position of rod B fig 2 to vary the distance between the hemmed items 1 2 A B ...

Страница 18: ...g pulley G Move rear frame H backwards to release the belt Replace the belts and remount all components in the reverse order To replace front belt I Remove upper part L of the conveyor unit by undoing the 8 screws M Loosen the screws on the relevant belt tightening pulley N Replace the belt and remount all components in the reverse order DEMOLITION If the machine needs to be demolished separate th...

Страница 19: ...as been threaded up correctly make sure that none of the unthreaded sensors without thread have been inserted Thread the machine or turn the relevant sensor to OFF as appropriate and then press button P until end initial sewing If the cutter and the delivery belt don t work check the air supply and the efficiency of the relevant photo cells LIST OF MOTOR ERRORS E1 Check that the motor power supply...

Страница 20: ...essary spare parts quickly please communicate the following data 1 Model and serial number of the machine 2 Spare part code 3 Corresponding spare part table Example HEMMING MACHINE 99 Serial no Code 33 Table 1 11 SPARE PARTS TABLES ...

Страница 21: ...38 37 36 35 34 32 31 30 29 28 27 26 21 22 23 18 17 16 15 14 20 19 13 12 11 10 49 50 46 47 48 51 52 53 01 02 03 04 05 06 07 08 09 45 44 43 42 41 39 40 24 25 33 54 20 PAMI Hemming machine 99 TAV 1 ...

Страница 22: ... 103 104 105 102 117 97 89 90 91 92 93 94 95 96 88 112 111 98 99 100 101 123 122 121 124 125 126 127 84 85 86 87 80 81 82 83 64 65 66 67 73 68 69 74 75 76 77 55 56 57 58 59 60 61 62 63 128 78 79 70 71 72 131 130 129 21 PAMI Hemming machine 99 TAV 2 ...

Страница 23: ... 140 141 142 143 152 151 150 149 148 147 146 145 144 154 153 180 179 178 177 176 175 174 173 172 171 170 169 168 167 155 156 157 158 159 160 161 162 163 164 165 166 189 181 182 183 184 185 188 187 186 22 PAMI Hemming machine 99 TAV 3 ...

Страница 24: ...222 216 204 205 199 200 201 202 203 206 207 208 209 210 211 212 213 214 215 190 191 192 193 194 195 196 197 198 217 218 219 220 221 223 224 225 23 PAMI Hemming machine 99 TAV 4 ...

Страница 25: ...226 227 228 229 226 227 228 229 230 231 232 237 238 239 240 241 242 243 236 247 246 245 244 248 249 250 248 233 234 235 234 251 252 253 254 24 PAMI Hemming machine 99 TAV 5 ...

Страница 26: ...274 255 256 257 258 259 260 261 262 263 264 265 266 267 268 273 272 271 270 269 25 PAMI Hemming machine 99 TAV 6 ...

Страница 27: ...275 276 279 280 281 278 277 282 283 26 PAMI Hemming machine 99 TAV 7 ...

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