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SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE

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Содержание JLG R2632

Страница 1: ...Operation and Safety Manual Original Instructions Keep this manual with the machine at all times AS NZS ANSI GB Models R2632 R3246 PVC 2010 31215932 September 1 2020 Rev A...

Страница 2: ...ich are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service yo...

Страница 3: ...eep it with the machine at all times The purpose of this manual is to provide owners users operators lessors and lessees with the precautions and operating proce dures essential for the safe and prope...

Страница 4: ...HIS DECAL WILL HAVE AN ORANGE BACKGROUND INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HA...

Страница 5: ...ATELY IN ALL INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROPERTY OR THE JLG PRODUCT Contact Pro...

Страница 6: ...REVISION LOG d 31215932 REVISION LOG Original Issue A September 1 2020...

Страница 7: ...Familiarization 2 2 2 2 PREPARATION INSPECTION AND MAINTENANCE 2 2 Inspection and Maintenance Table 2 3 2 3 PRE START INSPECTION 2 4 2 4 WALK AROUND INSPECTION 2 6 Inspection Diagram 2 7 2 5 FUNCTION...

Страница 8: ...3 15 3 10 PLATFORM EXTENSION 3 16 3 11 PLATFORM RAILS FOLD DOWN PROCEDURE IF EQUIPPED 3 17 Platform with Rail in Rail Extension Deck 3 17 Platform with Dual Rails Extension Deck 3 19 3 12 PLATFORM MA...

Страница 9: ...N 6 1 Other Publications Available Specific to this Machine 6 1 Serial Number Identification 6 1 6 2 SUPPLEMENTAL INFORMATION 6 2 6 3 MACHINE SPECIFICATIONS 6 2 Operating Specifications 6 2 Machine Di...

Страница 10: ...TABLE OF CONTENTS iv 31215932 Diagram 6 14 Decals 6 16 6 9 DIAGNOSTIC TROUBLE CODES DTC 6 18 SECTION 7 INSPECTION AND REPAIR LOG...

Страница 11: ...with regard to safety training inspection mainte nance application and operation please contact JLG Industries Inc JLG FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL COULD RESULT...

Страница 12: ...d for that pur pose by JLG Ensure that the ground conditions are adequate to support the maximum tire load indicated on the tire load decals located on the chassis adjacent to each wheel This machine...

Страница 13: ...with personnel in the platform except in an emergency Do not carry materials directly on platform railing unless approved by JLG When two or more persons are in the platform the operator shall be res...

Страница 14: ...lanyard Attach only one 1 lanyard per lanyard anchorage point Enter and exit only through gate area Use extreme caution when entering or leaving platform Ensure that the platform assembly is fully low...

Страница 15: ...ols and their equipment from any electrical line or apparatus carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less The minimum approach dista...

Страница 16: ...al hazards at the ground level Do not operate the machine when wind conditions exceed specifi cations shown in Section 6 3 or as shown on the capacity placard on the platform billboard Factors affecti...

Страница 17: ...ibleinsmoke 2 4 7 1 6 3 3 Lightbreeze Windfeltonexposedskin Leavesrustle 3 8 12 3 4 5 4 Gentlebreeze Leavesandsmallertwigsinconstantmotion 4 13 18 5 5 7 9 Moderatebreeze Dustandloosepaperraised Smallb...

Страница 18: ...adjacent structure Never attach wire cable or any similar items to platform If the scissor arm assembly or platform is caught so that one or more wheels are off the ground all persons must be removed...

Страница 19: ...ion visibility slope location of personnel and other factors Be aware of stopping distances in all drive speeds When driving in high speed reduce drive speed before stopping Travel grades in low speed...

Страница 20: ...machine maintenance are inserted at the appropriate points in this manual and in the Ser vice and Maintenance Manual It is of utmost importance that maintenance personnel pay strict attention to these...

Страница 21: ...ifferent weight or specification Do not modify the MEWP in any way to affect stability Reference the Service and Maintenance Manual for the weights of critical stability items MODIFICATION OR ALTERATI...

Страница 22: ...SECTION 1 SAFETY PRECAUTIONS 1 12 31215932 NOTES...

Страница 23: ...fest means to operate the machine where overhead obstructions other moving equipment and obstacles depressions holes and drop offs exist 8 Means to avoid the hazards of unprotected electrical con duct...

Страница 24: ...n operator to use a specific model of MEWP the user shall ensure the operator is familiarized on the follow ing 1 Location of the manual storage compartment and the requirement to ensure the required...

Страница 25: ...morethan3months orpurchasedused Owner Dealer orUser QualifiedJLGMechanic ServiceandMaintenanceManualandappli cableJLGinspectionform AnnualMachine Inspection seeNotebelow Annually nolaterthan13monthsfr...

Страница 26: ...il Level Check the hydraulic oil level in the pump reservoir and add as required refer to Section 6 6 8 Accessories Attachments Refer to the Accessories section in this manual or accessory installed u...

Страница 27: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 31215932 2 5 Lanyard Attach Points 0...

Страница 28: ...rake hoses for damage or leakage Refer to Inspection Note 3 Ground Control Console Placard secure and legible con trol switches return to neutral position when activated and released emergency stop sw...

Страница 29: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 31215932 2 7 Inspection Diagram 1 2 3 4 5 6 7 8 9 10 11 1 12 OAD00621 13...

Страница 30: ...ion 3 8 d Verify the Pothole Protection bars are fully lowered when the platform is raised 2 From the Platform Control Console a Ensure the control console is firmly secured in the proper location b E...

Страница 31: ...nd the platform must be fully lowered stowed to drive NOTE Machine R2632 does not have outdoor functionality in the AUS market Table 2 1 High Drive Cutout Height MODEL HIGH DRIVESPEED CUTBACK HEIGHT D...

Страница 32: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 10 31215932 NOTES...

Страница 33: ...ELEASED USE THE EMERGENCY STOP SWITCH TO STOP THE MACHINE 3 2 DESCRIPTION This machine is a Mobile Elevating Work Platform MEWP used to position personnel along with their necessary tools and material...

Страница 34: ...hin manufacturer s rated capacity 3 All machine systems are functioning properly Stability This machine as originally manufactured by JLG and operated within its rated capacity on a smooth firm surfac...

Страница 35: ...CHARGER HAS RECEIVEDA SHARP BLOW BEEN DROPPED OROTHERWISEDAMAGED IN ANYWAY ALWAYS DISCONNECT THE CHARGER AC SUPPLY BEFORE MAKING OR BREAKING THE POSITIVE NEGATIVE CONNECTIONSTO THE BATTERY DO NOT OPE...

Страница 36: ...ATION 3 4 31215932 3 6 MACHINE CONTROL LOCATIONS 1 Platform Control Station 2 Ground Control Station 3 SideCompartmentDoor Latch Both Sides 4 A C Plug Battery Charger Input 5 Platform Manual Descent 6...

Страница 37: ...TION 31215932 3 5 3 7 GROUND CONTROL CONSOLE 1 Ground Platform OFFKey Selector Switch 2 Platform Lift Lower Switch 3 Inverter ON OFF Switch IfEquipped 4 Ground Emergency Stop Button 5 Hourmeter 6 Over...

Страница 38: ...The switch should be set to the OFF position 3 when not using machine or parking the machine overnight Platform Lift Lower Switch A three position momentary contact switch controls raising and lowerin...

Страница 39: ...ing switch Hourmeter The Hourmeter indicates the number of hours the machine has been operated Overload Indicator LSS The Overload Indicator indicates when the platform has been overloaded An audible...

Страница 40: ...nging to the next DTC Once the last active DTC is displayed the display will recycle indefinitely until they are corrected Also located on the MDI are Battery Discharge Indicators BDI 3 4 5 The three...

Страница 41: ...Controller 6 Trigger EnableSwitch 7 Overload Indicator LSS 8 TiltIndicator 9 VariableTilt Platform Restricted Height Indicator 10 Horn Button 11 BatteryDischargeIndicator 12 System FaultIndicator 13...

Страница 42: ...ch NOTE When selecting between the Lift and Drive functions the joystick control must be returned to the neutral position for approxi mately 1 2 second before the function change is operable This togg...

Страница 43: ...e right will steer the wheels to the right Depressing the switch to the left will steer the wheels to the left Joystick Controller This controls drive and lift Steering and Traveling DO NOT DRIVE WITH...

Страница 44: ...returning the joystick to center will stop machine movement NOTE To ensure proper operation of the desired platform function move the joystick in the direction of the black or white arrow that matche...

Страница 45: ...chassis is at or beyond the tilt cutout settings IF THE TILT INDICATOR WARNING LIGHT ALARM IS ACTIVATED WHEN PLATFORM IS RAISED LOWER PLATFORM AND DRIVE TO A SMOOTH FIRM SURFACE WITHIN THE LIMITS OF T...

Страница 46: ...e Indoor green indicator and the Outdoor yellow indicator displays the mode in which the machine is currently set to operate Indoor Outdoor Operation Mode Switch This button toggles between the indoor...

Страница 47: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 31215932 3 15 3 9 GRADE AND SIDESLOPE 0 7 6 21 67 3...

Страница 48: ...Press foot down on locking mechanism lever 1 While hold ing the lever slide the top handrails 2 until the locking mechanism pin clears the rear platform extension lock 3 2 Grasp the top handrails 2 of...

Страница 49: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 31215932 3 17 3 11 PLATFORM RAILS FOLD DOWNPROCEDURE IF EQUIPPED Platform with Rail in Rail Extension Deck 0...

Страница 50: ...s down 3 Remove the pins at the front mid rails then fold down the front panel towards the platform floor 4 Fully open the swing gate and hold Fold down the right side rail then fold down the left sid...

Страница 51: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 31215932 3 19 Platform with Dual Rails Extension Deck 0...

Страница 52: ...ight side top rail 4 Fold down outer platform rails towards platform floor To raise the rails back to the upright position unfold the rails in the reverse sequence they were folded and replace the rai...

Страница 53: ...achine beside the ladder Look for the instruction decal located beside the T handle 1 Locate the manual descent control red T handle KEEP HANDS AND ARMS OUT OF THE PATH OF SCISSOR ARMS AND PLATFORM WH...

Страница 54: ...uthorized use NOTE For added protection the platform control station can be secured to its mounting plate Also the side compartment doors can be secured by placing a padlock through the holes provided...

Страница 55: ...the platform in the stowed position First adjust the width of the forklift truck lifting tines to fit the machine forklift pockets Then slide the tines into the forklift pockets and carefully lift mac...

Страница 56: ...215932 When transporting the machine fully lower the platform stowed position and secure the machine to the truck or trailer deck There are two tie down lift lugs at the rear of the machine and two ti...

Страница 57: ...n the drive control valve locate the tow mode needle valve knob 1 Screw out the valve until it stops b On the main valve body to release the brakes push the black brake override button 2 in A detent w...

Страница 58: ...ses 1 Chock wheels or secure machine with tow vehicle 2 Pull out emergency stop switch and position the keyswitch to ground mode 3 Press and hold the yellow button at the rear of the machine for one s...

Страница 59: ...d with all nec essary details USA 877 JLG SAFE 554 7233 EUROPE 32 0 89 84 82 20 AUSTRALIA 61 2 65 811111 E mail productsafety jlg com Failure to notify the manufacturer of an incident involving a JLG...

Страница 60: ...fting equipment used to lift the platform while the chassis is lowered by the forklift or other equipment Platform Caught Overhead If the platform becomes jammed or snagged in overhead structures or e...

Страница 61: ...e the ladder Look for the instruction decal located beside the T handle 1 Locate the manual descent control red T handle KEEP HANDS AND ARMS OUT OF THE PATH OF SCISSOR ARMS AND PLATFORM WHILE LOWERING...

Страница 62: ...SECTION 4 EMERGENCY PROCEDURES 4 4 31215932 NOTES...

Страница 63: ...CCESSORIES 5 1 AVAILABLE ACCESSORIES ACCESSORY MARKET ANSI USA Only ANSI CSA CE AUS China Korea Japan DC ACPowerInverter PipeRacks Anti VandalismPackage Rail MountedPlatformExtensionHandles Footswitch...

Страница 64: ...dalismPackage All None Rail MountedPlatform ExtensionHandles Inverter PipeRacks Anti VandalismPackage Footswitch MagneticGateLatch DualRails Footswitch All None MagneticGateLatch All None JLGMobileCon...

Страница 65: ...rce other than 24V including any AC power source This system presents a danger of shock or electrocution Treat inverter output equally to commercial AC power Do not allow water or other liquids to con...

Страница 66: ...tion 1 Set the built in inverter ON OFF switch to the ON position 2 At the ground control console set the inverter ON OFF switch to the ON position NOTE Only plug in tools or appliances rated within t...

Страница 67: ...o the platform Check for missing or damaged components Replace if necessary Check for loose nuts and bolts If necessary torque according to the Torque Chart specifications in Section 1 of the Service...

Страница 68: ...age consists of two lockable covers for the Platform and Ground Control Stations that prevent unauthorized use of the machine Locks are not provided with this kit Platform Control Station 1 Lock Posit...

Страница 69: ...les provide the operator an optional grip to push the exten sion platform out from the stowed position Operation 1 Swing both extension handles up 90 to extension position 2 While standing on the main...

Страница 70: ...form controls Power is removed from the plat form controls when the footswitch is released NOTE This accessory is only available in Japanese and Korean markets Operation To operate a function engage t...

Страница 71: ...ith the JLG Mobile Control applica tion This pairs the Mobile Control module on the machine with the mobile device to allow remote operation NOTE The Bluetooth word mark and logos are registered trade...

Страница 72: ...E USING JLG MOBILE CONTROL WHILE STANDING IN THE PLATFORM OR WITHOUT CLEAR LINE OF SIGHT BETWEEN THE MACHINE AND ITS TRAVEL PATH AS SERIOUS INJURY COULD OCCUR TO OPERATOR OR BYSTANDER Document Resourc...

Страница 73: ...TFORM AND FOLLOW ALL INSTRUCTIONS ON MACHINE PLACARDS AND IN THIS MANUAL THE OPERATOR MUST NOT RELY ON SKYSENSE AS A SUBSTITUTE FOR FOLLOWING THE INSTRUCTIONS AND WARNINGS ON MACHINE PLACARDS AND IN T...

Страница 74: ...tton on the notification unit and lift the platform The platform should lift the LED indicator should be red and the alarm should sound If the alarm is muted the mute button light should be red 6 Remo...

Страница 75: ...ctivity No LED Normal operation LED Flashing Yellow Machine is in SkySense warning zone and will reduce to elevated drive height speed Flash frequency correlates to proximity of the object LED Red Mac...

Страница 76: ...of the SoftTouch system Reset the system by releasing the trigger switch Audible SkySense alarms can be muted although LEDs will con tinue to light OverrideButton The yellow override button allows ope...

Страница 77: ...SECTION 5 ACCESSORIES 31215932 5 15 SkySense Coverage Areas Level One NOTE Sensor Cones shown are approximations for reference only...

Страница 78: ...SECTION 5 ACCESSORIES 5 16 31215932 Level Two NOTE Sensor Cones shown are approximations for reference only...

Страница 79: ...s section is intended to assist the machine operator to perform only daily maintenance tasks and does not replace the more thorough Preventive Maintenance and Inspection Schedule in the Service and Ma...

Страница 80: ...TION R2632 R3246 GrossVehicleWeight AllMarkets AUSOnly 4 280lb 1 941kg 4 280lb 1 941kg 5 410lb 2 454kg 5 510lb 2 499kg MaximumWorkingHeight 31 5ft 9 6m 38ft 11 6m LiftUpTime NoLoad RatedLoad 28 38sec...

Страница 81: ...roundtoPlatformFloor Stowed Elevated SafetyPropEngaged 3 63ft 1 11m 25 5ft 7 77m 7 15ft 2 18m 4 24ft 1 29m 32ft 9 75m 8 50ft 2 59m RailHeight PlatformFloortoTopofRail TelescopeRails DualRails 3 66ft 1...

Страница 82: ...6in 406mm x 5in 127mm Wheel NutTorque 2in 51mm SlottedNut with Cotter Pin 150ft lb 203Nm DESCRIPTION R2632 R3246 LeadAcid Lead Acid Extended Range AGM Voltage 24VSystem 6Vperbattery AmpHour Rating 20h...

Страница 83: ...Interlock Current Protection Output ReversePolarity Output Short Circuit AC Overload DC Overload 85 270V AC 100VAC 240VAC RMS 50 60Hz 7 5A IP66 NEMA4Type4 40 F 40 C to 149 F 65 C 24V 36V 27 1A 1A 24V...

Страница 84: ...Green LED on Top Panel Green LED on Fault Indicator Red LED on External Error Condition Caution Amber LED flashing Eagle Performance Battery Type Indicator Yellow LED on Battery Charging 30 60 90 Red...

Страница 85: ...ut Cable 2 Charge Indicator LEDs 1 COMPONENT R2632 R3246 HydraulicReservoir atFullmark 4gal 15L HydraulicSystem IncludingReservoir 4 75gal 18L 5 5gal 21L KEY SPECIFICATIONS MPG Multipurpose Greasehavi...

Страница 86: ...RELO QYLURV Q 0RELO FHO 0RELO FHO 127 0 1 23 5 7 21 86 1 121 33529 5 8 8 6 25 23 5 7 21 2876 2 7 7 03 5 785 281 5 6 287 1 1 7 5 8 8 23 5 7 21 57 0 5 68 7 1 35 0 785 5 25 0 72 20321 176 2 7 5 8 6 67 0...

Страница 87: ...ducted engage the machine s red safety prop The safety prop is located at the rear of the machine in the armstack To engage the safety prop 1 From the Ground Control Station raise the platform approxi...

Страница 88: ...reservoir Ensure the level of oil is between the two lines 3 If the level of oil in the reservoir is below the minimum level 3 more oil is needed Wipe all dirt and debris from the filler filter cap 4...

Страница 89: ...IN AWELL VENTILATEDAREA ADD ONLY DISTILLED WATER TO BATTERIES WHEN ADDING DISTILLED WATER TO THE BATTERIES A NON METALLIC CONTAINERAND ORFUNNEL MUSTBE USED Check the electrolyte level of the batteries...

Страница 90: ...ent tire be the same size and brand as originally installed on the machine or offered by JLG as an approved replacement Refer to the JLG Parts Manual for the part number of the approved tires for a pa...

Страница 91: ...h to tighten the slotted nuts The proper procedure for attaching wheels is as follows 1 If not already installed install shaft key 5 to shaft and align with wheel keyway install wheel and hub 3 onto t...

Страница 92: ...CAL INSTALLATION Diagram 2 5 8 9 12 13 14 16 17 21 25 26 27 29 30 32 30 5 36 21 3 6 15 20 34 6 37 38 OAD00492 5 5 4 36 12 12 12 16 16 21 39 NOTE Placement of platform billboard decals may differ based...

Страница 93: ...SECTION 6 SPECIFICATIONS AND OPERATOR MAINTENANCE 31215932 6 15 0...

Страница 94: ...1001162864 1001162864 1001162864 1001162864 1001162864 10 1001212290 1001212290 1001212290 1001212290 1001212290 1001212290 1001212290 1001212290 11 1001212291 1001212291 1001212291 1001212291 1001212...

Страница 95: ...1001257174 R2632 1001257175 R3246 1001257174 R2632 1001257175 R3246 1001257174 R2632 1001257175 R3246 1001257174 R2632 1001257175 R3246 30 1706312 1706312 1706312 1706312 1706312 1706312 1706312 1706...

Страница 96: ...ll flash on the platform indicator panel when a fault occurs The more detailed three to five digit code numbers in the DTC column of the following tables are only indicated on a JLG hand held diagnost...

Страница 97: ...D Driving and lift up are not possible since the platform is elevated and the chassis is not level 006 LIFT UPPREVENTED MAXHEIGHT ZONE A None None LiftUpState PREVENTED The vehicle has reached the max...

Страница 98: ...ailure log since the last power upevent 212 KEYSWITCH FAULTY None 2_1 Forceto GroundMode Both the Ground Select and Platform Select signals are energized which means there is an issue with the keyswit...

Страница 99: ...TORNOT CENTERED None 2_2 DriveState PREVENTED LiftUpState PREVENTED LiftDownState PREVENTED Selected function Drive or Lift is not allowed because the joystick accelerator was not centered at power up...

Страница 100: ...nce the control system detected that the pot hole protection mechanism failed to deploy Clear theobstacle blocking the pot hole protection mechanism repair the mechanical problem re adjust the pot hol...

Страница 101: ...ENTED BatteryVoltage VBAT momentarily dropped below14 5Vwhen using flooded lead acid batteries or 16 0V when using AGM batteries With alow battery charge this can occur during heavy current demand due...

Страница 102: ...Set BDI Percentage charge at 0 when the pump was activated Effect ShutdownPump PossibleCause Battery is fully discharged BDIparameters are mis tuned 4476 BATTERYVOLTAGETOOHIGH UNPLUG CHARGER None 4_4...

Страница 103: ...hinery Directive 2014 30 EU EMC Directive 2014 53 EU RED Directive If fitted with optional equipment 2000 14 EC Outdoor Noise Directive NOTE This declaration conforms with the requirements of annex II...

Страница 104: ...SECTION 6 SPECIFICATIONS AND OPERATOR MAINTENANCE 6 26 31215932 NOTES...

Страница 105: ...SECTION 7 INSPECTION AND REPAIR LOG 31215932 7 1 SECTION 7 INSPECTION AND REPAIR LOG MachineSerialNumber_______________________________________ DATE COMMENTS...

Страница 106: ...SECTION 7 INSPECTION AND REPAIR LOG 7 2 31215932 DATE COMMENTS...

Страница 107: ......

Страница 108: ...CorporateOffice JLGIndustries Inc 1JLGDrive McConnellsburg PA17233 9533USA 717 485 5161 Corporate 877 554 5438 CustomerSupport 717 485 6417 Visit our website for JLG Worldwide Locations www jlg com...

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