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OPERATING & INSTALLATION INSTRUCTIONS FOR STRATFORD CF ZERO CLEARANCE WOOD HEATER

 

Table of content 

PART A - OPERATION AND MAINTENANCE ........................................ 5

 

1

 

Safety Information .............................................................................. 5

 

1.1

 

Summary of Operation and Maintenance Cautions and Warnings .....................................................5

 

2

 

General Information ............................................................................ 6

 

2.1

 

Stratford CF Specifications ...................................................................................................................6

 

2.2

 

Zone Heating and How to Make it Work for You .................................................................................8

 

2.3

 

The Benefits of Low Emissions and High Efficiency .............................................................................9

 

2.4

 

Osburn’s Commitment to You and the Environment ..........................................................................9

 

2.4.1

 

What is Your New Zero clearance wood inbuilt Made Of? ..............................................................9

 

3

 

Fuel .................................................................................................... 10

 

3.1

 

Materials That Should Not be Burned ...............................................................................................10

 

3.2

 

How to Prepare or Buy Good Firewood .............................................................................................10

 

3.2.1

 

What is Good Firewood? ................................................................................................................10

 

3.2.2

 

Tree Species ....................................................................................................................................10

 

3.2.3

 

Log Length ......................................................................................................................................10

 

3.2.4

 

Piece Size ........................................................................................................................................10

 

3.2.5

 

How to Dry Firewood .....................................................................................................................11

 

3.2.6

 

Judging Firewood Moisture Content ..............................................................................................12

 

3.3

 

Manufactured Logs ............................................................................................................................12

 

4

 

Operating Your Zero clearance wood inbuilt ................................. 13

 

4.1

 

Your First Fires....................................................................................................................................13

 

4.2

 

Lighting Fires ......................................................................................................................................13

 

4.2.1

 

Conventional Fire Starting ..............................................................................................................13

 

4.2.2

 

The Top Down Fire .........................................................................................................................14

 

4.2.3

 

Two Parallel Logs ............................................................................................................................14

 

4.2.4

 

Using Fire Starters ..........................................................................................................................14

 

4.3

 

Maintaining Wood Fires .....................................................................................................................14

 

4.3.1

 

General Advice ...............................................................................................................................14

 

4.3.2

 

Ash Removal ...................................................................................................................................15

 

4.3.3

 

Raking Charcoal ..............................................................................................................................15

 

4.3.4

 

Firing Each New Load Hot...............................................................................................................15

 

4.3.5

 

Turning Down the Air Supply .........................................................................................................16

 

4.3.6

 

Building Different Fires for Different Needs ..................................................................................16

 

5

 

Maintaining Your Wood Heating System ........................................ 19

 

5.1

 

Zero clearance wood inbuilt Maintenance ........................................................................................19

 

5.1.1

 

Plated Finish Maintenance .............................................................................................................19

 

5.1.2

 

Glass Door Cleaning ........................................................................................................................19

 

5.1.3

 

Door Adjustment ............................................................................................................................20

 

Содержание Stratford CFOB04006

Страница 1: ...au For servicing your heater call 0 800 666 2824 AUSTRALIA Unit 1 21 Lionel Road Mount Waverley Victoria 3149 Ph 1 300 554 155 Fax 8787 3570 Email sales glendimplex com au For servicing your heater ca...

Страница 2: ...tire manual before you install and use your new wood inbuilt Failure to follow instructions may result in property damage bodily injury or even death It is important that you follow the installations...

Страница 3: ...1 What is Good Firewood 10 3 2 2 Tree Species 10 3 2 3 Log Length 10 3 2 4 Piece Size 10 3 2 5 How to Dry Firewood 11 3 2 6 Judging Firewood Moisture Content 12 3 3 Manufactured Logs 12 4 Operating Yo...

Страница 4: ...alling the Mandatory Fresh Air intake Kit 30 6 3 3 Heat Distribution Systems Installation AC01389 or AC01339 34 7 Clearances to Heat Sensitive Materials 40 7 1 Positioning the Unit 40 7 2 Minimum Clea...

Страница 5: ...DOORS THE ZERO CLEARANCE WOOD INBUILT AND FLUE SYSTEM MUST BE IN AN ENCLOSURE UP TO THE ATTIC NEVER USE GASOLINE LANTERN FUEL NAPHTHA FUEL OIL MOTOR OIL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQU...

Страница 6: ...hardwood 9 1 kW Burn Time 5 to 6 hours Flue Spigot Diameter 150 mm Flue system Triple skin flue system Minimum Flue Height from floor protector 4 6 meters Steel thickness top 3 mm Ceramic glass thick...

Страница 7: ...OPERATING INSTALLATION INSTRUCTIONS FOR STRATFORD CF ZERO CLEARANCE WOOD HEATER 7...

Страница 8: ...ds most of its time This is normally the main living area where the kitchen dining and living rooms are located By locating the zero clearance wood inbuilt in this area you will get the maximum benefi...

Страница 9: ...nbuilt Made Of The body of your wood inbuilt which is most of its weight is carbon steel Should it ever become necessary many years in the future almost the entire wood inbuilt can be recycled into ne...

Страница 10: ...nsity of the wood Hardwoods such as gums Manuka or ironbark are denser than softwoods Hard wood will produce long lasting coal beds combined to more heat and longer burn cycles Old leaky cast iron woo...

Страница 11: ...firewood takes a long time to dry firewood bought from a dealer is rarely dry enough to burn so it is advisable to buy the wood in spring and dry it yourself drying happens faster in dry weather than...

Страница 12: ...too wet burn a piece wet wood hisses and sizzles in the fire and dry wood does not You could buy a wood moisture meter to test your firewood 3 3 Manufactured Logs Do not burn manufactured logs made of...

Страница 13: ...ring and conditioning process Then build bigger and hotter fires until there is no longer any paint smell from the zero clearance wood inbuilt Once the paint smell disappears your zero clearance wood...

Страница 14: ...thers are specialized flammable solid chemicals Follow the package directions for use Gel starter may be used but only if there are no hot embers present Use only in a cold firebox to start a fire DO...

Страница 15: ...es normally contain some live charcoal that can stay hot for several days If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container...

Страница 16: ...air supply for a steady burn As you reduce the air supply to the fire two important things happen First the firing rate slows down to spread the heat energy in the fuel over a longer period of time S...

Страница 17: ...urn the air down Make sure the fire is flaming brightly before leaving the fire to burn 4 3 6 3High Output Fires for Cold Weather When the heat demand is high during cold weather you ll need a fire th...

Страница 18: ...hours of heating than to fully load the firebox for a much longer burn Shorter burn cycles make it easier to match the heat output of the zero clearance wood inbuilt to the heat demand of the space 4...

Страница 19: ...rmal and can be easily removed when the zero clearance wood inbuilt is cool by wiping with a damp cloth or paper towel and then drying Never try to clean the glass when the zero clearance wood inbuilt...

Страница 20: ...cted periodically to check for a good seal The gasket seal may be improved with a simple latch mechanism adjustment To adjust 1 Open the door and locate the upper and lower locking systems to the righ...

Страница 21: ...t s door and loosen the pressures screws located on the lower and upper hinges of the door using a 5 64 2mm Allen key to free the adjustable hinge rods Using a flat screwdriver turn the adjustable hin...

Страница 22: ...nsity of the gasket is important to getting a good seal Place the door face down on something soft like a cushion of rags or piece of carpet Remove the old gasket from the door by pulling and prying i...

Страница 23: ...in appendix to get the proper part number WARNING TEMPERED GLASS OR ORDINARY GLASS WILL NOT WITHSTAND THE HIGH TEMPERATURES OF THE STRATFORD CF WARNING DO NOT ABUSE THE GLASS DOOR BY SLAMMING IT AGAIN...

Страница 24: ...ary length Now pinch the gasket to the glass in a U shape over the front and back of the glass Do the same for the bottom edge of the glass Location Length Dimensions Around glass 79 cm 2X U shaped se...

Страница 25: ...bustible deposit called creosote If creosote is allowed to build up in the flue system it can ignite when a hot fire is burned in the wood inbuilt and a very hot fire can progress to the top of the fl...

Страница 26: ...or damaged in any way If so have the damaged ones replaced Check the firebrick for damage at least annually and replace any broken or damaged ones with new ones The flue cowl can be removed for inspec...

Страница 27: ...have been inspected by a qualified flue system sweep or a Fire Department Inspector PART B INSTALLATION Install the zero clearance wood inbuilt only as described in these instructions Parts Required S...

Страница 28: ...R APPLIANCE THIS ZERO CLEARANCE WOOD INBUILT HAS NOT BEEN TESTED TO BE INSTALLED INSIDE A MASONRY CHIMNEY 6 2 Regulations Covering Zero Clearance Wood Inbuilt Installation When installed and operated...

Страница 29: ...ce in front of the unit for the heart extension the mantel and clearances to other combustible materials Section 7 Clearances to heat sensitive materials and taking into consideration the flue system...

Страница 30: ...INBUILT THE FRESH AIR MUST COME FROM OUTSIDE THE HOUSE THE AIR INTAKE MUST NOT DRAW AIR FROM THE ATTIC FROM THE BASEMENT OR FROM A GARAGE THE OUTSIDE WALL TERMINATION SHOULD BE INSTALLED WHERE IT IS...

Страница 31: ...pipe clamps B Secure the other end of the pipe to the outside wall termination D using the second adjustable pipe clamp B The outside wall termination D must be installed outside of the building Use t...

Страница 32: ...l with screws as shown bellow Place the insulated pipe A over the register tube and over the wood inbuilt outside air connector D At each end carefully pull back the insulation and plastic cover expos...

Страница 33: ...area Non combustible material only in this area MINIMUM MEASUREMENTS FOR FRESH AIR INTAKE H H 305 mm When drywall panels or any other finishing material inside the chase around the wood inbuilt is to...

Страница 34: ...n also install the optional forced air distribution kit AC01339 see Appendix 1 Optional Forced Air Distribution Kit AC01339 The forced air distribution kit AC01339 with heat activated system is sold s...

Страница 35: ...they may overheat 3 Do not use tees or any other components than the ones specifically listed here 4 All ducts must extend upwards 5 The hot air outlet grilles must be installed with the louvers point...

Страница 36: ...36 OPERATING INSTALLATION INSTRUCTIONS FOR STRATFORD CF ZERO CLEARANCE WOOD HEATER DIMENSIONS OF HEAT DISTRIBUTION BOX DIMENSIONS OF ADJUSTABLE DECORATIVE PLATE...

Страница 37: ...OPERATING INSTALLATION INSTRUCTIONS FOR STRATFORD CF ZERO CLEARANCE WOOD HEATER 37 DIMENSIONS OF ASSEMBLED HEAT DISTRIBUTION BOX AND ADJUSTABLE DECORATIVE PLATE Max Min...

Страница 38: ...tes closing up the 8 dia holes on top of the fireplace Then cut and remove the insulation in order to obtain two 8 dia openings Then remove the plates closing up the 8 dia holes inside the fireplace 2...

Страница 39: ...per telescoping section Determine the needed height and secure the two parts of the telescoping sections together with 3 self tapping screws provided Insert the adjustable frame D in the heat distrib...

Страница 40: ...nimum clearances to combustibles and floor protector Non combustible material floor protection must be made of Bellis board or similar material with a thermal insulance of 0 1 m K W per 9 mm thick and...

Страница 41: ...N INSTRUCTIONS FOR STRATFORD CF ZERO CLEARANCE WOOD HEATER 41 In the case where F would be equal to 90 mm it is suggested that the sheet metal between the base of the zero clearance wood inbuilt and f...

Страница 42: ...e thermal conduction into frame materials if mounting the unit above floor level Note that the floor under of the zero clearance wood inbuilt should match or exceed the height of the floor protection...

Страница 43: ...1185 mm N 1125 mm CLEARANCES F 90 mm P 80 mm Q 155 mm Note 1 From door opening Note 2 From appliance s base Does not include the 90 mm required raised base above the floor protection Note 3 The first...

Страница 44: ...1 1 4 2064 mm When drywall panels or any other finishing material inside the chase around the fireplace is to be used add its thickness to the measurement Values K and L are minimum measurements They...

Страница 45: ...M 200 mm MINIMUM Must be measured from the base of the fireplace and not from the floor WARNING THE FRONT WALL AND THE SUPPORT OF THE ZERO CLEARANCE ENCLOSURE ABOVE THE APPLIANCE MUST BE MADE OF NON C...

Страница 46: ...a Combustible Mantel Shelf A B C D E F G H 2 13 m Minimum 1320 mm Minimum 1220 mm Minimum 30 mm Maximum 250 mm Maximum 203 mm Minimum 305 mm Minimum 229 mm Minimum For a raised base of 90 mm If the ze...

Страница 47: ...rder to have a safe and compliant installation In addition you will find information about your zero clearance wood inbuilt model serial number etc You can find the certification label on the side tow...

Страница 48: ...s in combustion air keeps smoke inside the zero clearance wood inbuilt and safely vents exhaust to outside You can think of heat in the flue gas as the fuel the flue system uses to make draft 8 2 Mini...

Страница 49: ...o outside and a slightly positive pressure zone high in the house If there is no fire burning in a heater connected to a flue system that is shorter than the warm space inside the house the slight neg...

Страница 50: ...ireplace The insulated flexible pipe not included in the kit must conform to AS NZS 4254 2002 Ductwork for air handling systems in buildings and must withstand temperatures up to 250 F The forced air...

Страница 51: ...r out of the gravity kit lover and push it into the room where the zero clearance wood inbuilt is located The Fan for Hot Air Gravity Distribution Kit Modern Style AC01387 with heat activated system s...

Страница 52: ...STRATFORD CF ZERO CLEARANCE WOOD HEATER APPENDIX 3 OPTIONAL FINISHING TRIM INSTALLATION VA10FL02 FINISHING TRIM DIMENSIONS Installation Set the finishing trim around the fireplace frame If desired th...

Страница 53: ...Bring the fire screen close to the door opening 2 Insert the fire screen hinge pins in the holes on the door hinges Close the fire screen and press firmly against the door opening Accrocher le pare t...

Страница 54: ...ER APPENDIX 5 INSTALLATION OF SECONDARY AIR TUBES AND BAFFLE REMOVABLE PARTS A Air tubes x4 B Cotter pins x4 C C cast baffle x1 D Baffle insulation x1 E Baffle insulation weight x1 1 Using a ratchet k...

Страница 55: ...LATION INSTRUCTIONS FOR STRATFORD CF ZERO CLEARANCE WOOD HEATER 55 2 Remove the floor refractory slab C 3 Using a power screwdriver and a 5 16 hexagonal socket remove the slab holder D and the left re...

Страница 56: ...tarting with the rear tube lean and insert the right end of the secondary air tube into the rear right channel hole Then lift and push the tube towards the right inside the hole in the right channel 5...

Страница 57: ...in the back then install the baffle Then install the two front tubes 8 To remove the tubes use the above steps in reverse order Note that secondary air tubes can be replaced without removing the baff...

Страница 58: ...bs These cracks can be minimized by proper curing as described in First Fires They will not normally diminish the effectiveness of the refractory slabs If large cracks develop then the refractory slab...

Страница 59: ...CF ZERO CLEARANCE WOOD HEATER 59 3 Using a power screwdriver and a 5 16 hexagonal socket remove the slab holders D and the refractory slabs E and F 4 Remove the rear refractory slab G To install new r...

Страница 60: ...60 OPERATING INSTALLATION INSTRUCTIONS FOR STRATFORD CF ZERO CLEARANCE WOOD HEATER APPENDIX 7 EXPLODED DIAGRAM AND PARTS LIST...

Страница 61: ...1 10 30192 STAR RING 10 X 410 395 OD 025 020 THICK 1 11 30501 BLACK WASHER 10 1 12 30215 LOCK WASHER 3 8 2 13 30423 3 8 16 HEX ZINC NUT 2 14 PL66588 BOTTOM LATCH 1 15 PL66625 TOP LATCH 1 16 AC06730 SI...

Страница 62: ...ARY AIR TUBE 1 52 30068 STAINLESS STEEL COTTER PIN 1 8 X 1 1 2 4 53 PL53041 REAR REINFORCEMENT 1 54 21296 C CAST BAFFLE 24 3 16 X 20 5 8 X 14 3 4 X 1 1 4 1 55 21148 BAFFLE INSULATION 24 3 16 X 20 5 8...

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