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Orthman 125-087-02-EN-OM, Руководство оператора

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TROUBLESHOOTING

DR12x2 Row Hopper Planter OM-EN 

6-2

Preventative Measures

CAUTION

!

Avoid implement and hydraulic system damage. Always 
perform the following preventative measures to prevent 
damage:

  • Lubricate all load bearing points.
  • All hardware should be checked for tightness before 

operation.

  • Be sure all hydraulic hoses are securely connected 

and all fittings are tight.

  • Be sure all hydraulic hoses are secured in a manner 

that keeps them away from sharp edges and moving 
objects that can rupture a hose. 

  • Be sure the case drain hose connected to all 

hydraulic motors of the machine (such as the 
vacuum fans) is connected to the case drain port of 
the tractor. 

  • The case drain allows hydraulic oil to flow out of the 

motor casing and back into the tractor sump when 
hydraulic fluid is no longer being sent to the motor. If 
this fluid is not able to escape the motor casing, 
damage may occur to the internal components of the 
hydraulic motor when motor is stopped suddenly and 
not allowed to slow down gradually. As a good 
practice, the tractor selective control valve (SCV) 
controlling the hydraulic motor should always be 
placed in "float" when the hydraulic motor is intended 
to be stopped. 

  • Be sure the tractor hydraulic system has the proper 

amount of hydraulic fluid. 

Troubleshooting

DANGER

!

Avoid crushing. Failure to follow this information will 
result in death or serious injury. Make sure all personnel 
are clear of the implement before lowering. 

Lower the implement to the ground, place the tractor in 
park, turn off the engine, and remove the key.

DANGER

!

Avoid crushing. Failure to follow this information will 
result in death or serious injury. Use bar stands and 
cylinder stops to support the implement. 

Store the implement on a clean, dry, level surface. An 
uneven surface could cause the implement to shift or 
fall, resulting in injury or death as well as implement 
damage. Securely support all implement components 
that must be raised. Store the implement away from 
human activity.

  • Remove buildup of grease, oil, and debris before you 

adjust the implement.

DANGER

!

High-pressure fluid can penetrate eyes and skin. 
Relieve pressure on hydraulic system before servicing 
or disconnecting hoses. Wear proper hand and eye 
protection. When searching for leaks, use cardboard or 
wood instead of hands.

Содержание 125-087-02-EN-OM

Страница 1: ...Operator s Manual DR12X2 ROW HOPPER PLANTER Part 125 087 03 EN OM ...

Страница 2: ...Intentionally Left Blank Page ...

Страница 3: ...nes 2 5 Safe Transport 2 5 Safe Operation 2 5 Warning and Safety Lights 2 6 Rear View of Toolbar 2 6 Slow Moving Vehicle SMV 2 7 No Riders 2 8 Practice Safe Maintenance 2 8 Prepare for Emergencies 2 9 Anhydrous Ammonia NH3 and Liquid Fertilizer 2 9 Safety Never Hurts 2 9 Orthman Serial Number Plate 2 9 Safety Decals 2 10 Orthman Right Side Decals 2 10 Orthman Left Side Decals 2 11 Major Components...

Страница 4: ...ar Height and Orientation 5 7 Raised Position 5 7 Field Position 5 8 Troubleshooting Preventative Measures 6 2 Troubleshooting 6 2 Wings Do Not Fold or Unfold 6 3 Toolbar Will Not Float Properly 6 3 Toolbar Does Not Operate Level With the Ground 6 3 Tractor Will Not Attach to Toolbar 6 3 Toolbar Wings Are Not Level or Straight 6 3 Maintenance and Specifications Practice Safe Maintenance 7 2 Torque...

Страница 5: ...Chapter 1 DR12x2 Row Hopper Planter OM EN 1 1 Introduction To the Dealer 1 2 Delivery 1 2 Product Description 1 3 Purpose of This Manual 1 3 Warranty 1 4 ...

Страница 6: ...Make sure operator s manual is included Date set up Signature Delivery Checklist Introduce the machine to the customer Give the customer the operator s manual and encourage them to read it Make the customer aware of all the safety precautions that must be exercised when using and transporting the machine Make customer aware of the different tooling options available The machine does not come set t...

Страница 7: ...r which is then connected to a vacuum fan via a flex hose connected to another internal toolbar vacuum outlet Purpose of This Manual This manual is considered to be an integral component of the DR12x2 Row Hopper Planter and is designed to educate the owner and operators regarding safety operation maintenance troubleshooting and component identification All personnel involved in the operation of th...

Страница 8: ...tual warranty repair OMI reserves the right to adjust warranty labor credits so as not to exceed believed normal repair times as directed by warranty governing laws OMI obligation under this warranty shall be limited to repairing or replacing free of charge to the purchaser any part in our judgment showing evidence of such defect provided further that such part shall be returned within thirty 30 d...

Страница 9: ... of Signal Words 2 4 Shutdown and Storage 2 4 For Your Protection 2 4 Equipment Safety Guidelines 2 5 Safe Transport 2 5 Safe Operation 2 5 Warning and Safety Lights 2 6 Rear View of Toolbar 2 6 Slow Moving Vehicle SMV 2 7 No Riders 2 8 Practice Safe Maintenance 2 8 Prepare for Emergencies 2 9 Anhydrous Ammonia NH3 and Liquid Fertilizer 2 9 Safety Never Hurts 2 9 Orthman Serial Number Plate 2 9 Sa...

Страница 10: ...ate information on these hazards to your workers High Risk Factors on Farms The following factors may increase risk of injury or illness for farm workers Age Injury rates are highest among children age 15 and under and adults over 65 Equipment and Machinery Most farm accidents and fatalities involve machinery Proper machine guarding and performing equipment maintenance according to manufacturers r...

Страница 11: ... Get help when the load is too heavy Inspect all lifting chains straps or cables routinely to make sure they are in good condition Livestock handling Serious injury or death resulting from being pinned struck or trampled Always make sure you have adequate room and an escape route Machinery Equipment Cuts abrasions amputations or death Thoroughly read and understand your Owners Equipment Manual OEM...

Страница 12: ...he implement before lowering Lower the implement to the ground place the tractor in park turn off the engine and remove the key DANGER Avoid crushing Failure to follow this information will result in death or serious injury Use bar stands and cylinder stops to support the implement Store the implement on a clean dry and level surface An uneven surface could cause the implement to shift or fall res...

Страница 13: ...er use independent braking with the implement in tow as loss of control and or rollover can result Reduce speed if the towed implement is not equipped with brakes Do not coast Always keep the tractor or towing device in gear to provide engine braking when traveling downhill Comply with state and local laws governing implement transport Safe Operation CAUTION Read and understand the entire contents...

Страница 14: ...tate and local laws governing implement safety lighting Rear View of Toolbar See Figure 2 1 NOTES Two sided amber lights 2 must be visible from the front and rear of the implement Red light assemblies 7 are one sided and must be visible from the rear of the implement ORM000115 Figure 2 1 1 Amber light assembly 2 used 5 Amber light 2 used 2 Two sided amber light 2 used 6 Red light 2 used 3 Orange f...

Страница 15: ...speed limits The SMV placard is highly reflective and must be mounted to the implement where it is easily visible to other motorists when the implement is in motion Also mounted with the SMV is the speed identification symbol SIS 2 The SIS displays the vehicle s max speed in miles per hour mph or kilometers per hour kph ORM000116 Figure 2 2 1 2 1 Slow moving vehicle SMV placard 2 Speed identificat...

Страница 16: ...n parts when in motion DANGER Avoid crushing Failure to follow this information will result in death or serious injury Do not stand between the tractor and implement when connecting or disconnecting the implement Always place the tractor in park and turn off the engine before connecting or disconnecting the implement Injury or death can result from being trapped between the tractor and implement D...

Страница 17: ... NH3 or liquid fertilizer Information is available from the following recognized sources American National Standards Institute ANSI www ansi org 212 642 4900 Material Safety Data Sheets MSDS www msdsonline com National Safety Council www nsc org necas The Fertilizer Institute www tfi org United States Department of Transportation USDOT www dot gov Compressed Gas Association www cganet com Safety N...

Страница 18: ...ter is shown The 38 in row spacing planter and 40 in row spacing planter are similar ORM000119 Figure 2 4 C A U T I O N 1 Read and understand all operator manuals before implement use 2 Follow all tractor or towing device operating procedures and safety guidelines 3 Do not allow riders on implement 4 Lower implement to the ground place tractor in park turn off engine and remove key Wait for all mo...

Страница 19: ...nes 3 Do not allow riders on implement 4 Lower implement to the ground place tractor in park turn off engine and remove key Wait for all moving parts to come to a complete stop before working on implement 5 Be extremely careful working around unshielded sharp edges 6 Make sure all safety lighting and decals are clean Use hazard lights when in transport 7 Engage all safety devices before transporti...

Страница 20: ...SAFETY INFORMATION DR12x2 Row Hopper Planter OM EN 2 12 Page Intentionally Blank ...

Страница 21: ...Chapter 3 DR12x2 Row Hopper Planter OM EN 3 1 Major Components Center 3 2 Wing 3 3 ...

Страница 22: ...12 Row unit vacuum port 8 used 2 Wing fold hydraulic cylinder 2 used 7 Center arm 8 Slow moving vehicle SMV placard 13 Dual mount hitch tug spacer 2 used 3 Red amber light assembly 2 used 9 Amber light assembly 2 used 14 Dual mount hitch top link 4 Float link 2 used 10 Bar stand 2 used 15 Hitch tug pin 2 used 5 Fold control manifold 11 Swing truss 2 used 16 Center section 13 1 2 5 2 1 9 10 10 11 1...

Страница 23: ...ow spacing planter left wing is shown The 36 in row spacing planter right wing 38 in row spacing planter wings and 40 in row spacing planter wings are similar ORM000121 Figure 3 2 1 Wing head 2 Row unit vacuum port 6 used 3 Wing 4 Vacuum from blower port 3 used 1 3 4 4 2 2 2 ...

Страница 24: ...MAJOR COMPONENTS DR12x2 Row Hopper Planter OM EN 3 4 Page Intentionally Blank ...

Страница 25: ...ctor Connection 4 5 Disconnecting Implement From Tractor 4 6 Wing Fold 4 7 Leveling the Wings 4 8 Fold Control Manifold 4 10 Manifold Connections 4 10 Front Side of Manifold 4 10 Left Side of Manifold 4 10 Right Side of Manifold 4 10 Internal Toolbar Vacuum Circuitry 4 11 Hitch Pin Position 4 11 Single Row Planter 4 11 Twin Row Planter 4 11 Preparation for Planter Transport 4 12 Preparation for Pl...

Страница 26: ...sconnecting hydraulic system for service protect hose ends tubing and components from contamination with clean caps and plugs Before installing cylinders flush inside of cylinders with clean diesel fuel or petroleum solvent for 10 seconds minimum Do not use water water soluble cleaners or compressed air Importance of Lubrication The purpose of lubrication on machines with moving parts is to preven...

Страница 27: ...on for toolbar transport differs from recommended pin position for field use See Toolbar Float on page 5 2 DANGER Avoid rollover Failure to follow this information will result in death or serious injury Stacking one wing at a time causes the center of gravity to shift This results in rocking and unbalanced equipment Use extreme caution when you move unbalanced equipment as the tractor and implemen...

Страница 28: ... the operating depth dimensions indicated in the tractor operator s manual 3 Set tractor s three point hitch lateral float pins Lateral float pins should be placed in the lower holes to allow machine to float and follow the ground surface 4 Set tractor s three point hitch sway blocks Sway blocks and bumpers should be installed if no implement guidance is being utilized with machine 5 Connect the t...

Страница 29: ...rious injury Do not stand between the tractor and implement when connecting or disconnecting the implement 6 Slowly back the tractor towards the toolbar until the quick hitch hooks are aligned with the implement hitch pins Place the tractor in park turn off the engine and remove the key before connecting the implement Injury or death can result from being trapped between the tractor and implement ...

Страница 30: ...ering 5 Lower the implement onto the bar stands by placing the tractor three point hitch into the float position DANGER Avoid crushing Failure to follow this information will result in death or serious injury Do not stand between the tractor and implement when connecting or disconnecting the implement 6 Place the tractor in park turn off the engine and remove the key before disconnecting the imple...

Страница 31: ...they stack on the toolbar ORM000141 Figure 4 7 CAUTION Avoid implement damage Remove the wing fold lock pin and the swing truss lock pin from the rigid position before folding the wings Before folding wings be sure to remove the wing lock pins 5 and the swing truss lock pins 6 from the rigid positions 7 and place them in the storage positions 8 ORM000142 Figure 4 8 Right Wing 1 Wing fold cylinder ...

Страница 32: ...nter section This will be the reference point for leveling the wing NOTE For the greatest accuracy the wing row units should have all attachments and be fully loaded during leveling 3 Place the level or angle finder 4 on the top of the wing 5 and note its levelness Compare that levelness to the reference taken from the center section 6 The wing must be from 0 to 2 of level with the center section ...

Страница 33: ...0 5 change to the wing Use the previously noted levelness measurements to make the adjustments ORM000140 Figure 4 13 8 Install strut pin and centering pin and connect the strut to the float links NOTE The wing fold cylinder can be manipulated to reduce the tension on the pins and make it easier during installation 9 Raise the machine and check the levelness of the wing compared to the center secti...

Страница 34: ...33 Figure 4 14 Manifold Connections Front Side of Manifold ORM000134 Figure 4 15 Left Side of Manifold ORM000135 Figure 4 16 Right Side of Manifold ORM000136 Figure 4 17 1 Fold control manifold 2 Flow divider 1 Fold supply unfold return hose from tractor 2 Unfold supply fold return hose from tractor 1 2 1 2 1 Left wing fold cylinder fold pressure unfold return hose R 2 Left wing fold cylinder unfo...

Страница 35: ...the toolbar to serve as a means of access to the inner space of the toolbar if necessary Hitch Pin Position The DR12x2 Row Hopper Planter can be configured for single row or twin row planter operation See the tractor operator s manual for properly setting the row units for each operation Attach the tractor to the appropriate hitch pin location for each setting See Implement to Tractor Connection o...

Страница 36: ...c and electronic connections are in place and free of making contact with other moving parts 3 Make sure cab hydraulic control configuration is easily accessible and set to the preference of the primary operator 4 Make sure tractor is adequately ballasted for safe operation See the tractor operator s manual for more information on proper ballasting instructions DANGER Avoid crushing Failure to fol...

Страница 37: ...peration and Field Settings Toolbar Float 5 2 Float Linkage Component Identification 5 2 Toolbar Flex 5 3 Flex Settings 5 4 Up Flex Only Settings 5 5 Wing Fold Hydraulics 5 6 Toolbar Height and Orientation 5 7 Raised Position 5 7 Field Position 5 8 ...

Страница 38: ...t link lock pins from the rigid positions To allow the toolbar to float remove the float link lock pins 5 from the rigid pin positions 6 and place the pin in the storage pin positions 11 before field operation Float Linkage Component Identification ORM000143 Figure 5 1 1 Strut 2 used 5 Float link lock pin 2 used 9 Centering pin 2 used 2 Wing fold cylinder 2 used 6 Rigid pin position 2 used 10 Up f...

Страница 39: ... flexes in three sections with the wings 1 able to flex 8 individually CAUTION Avoid implement damage Remove the float link lock pins from the fixed position To allow for toolbar flex remove the float link lock pins 3 from the rigid pin positions 4 and place in the storage pin positions 5 ORM000153 Figure 5 2 1 Wing 2 used 4 Rigid pin position 2 used 7 Strut 2 used 2 Center section 5 Storage pin p...

Страница 40: ...wn only up See Up Flex Only Settings on page 5 5 1 Park implement on a clean level surface strong enough to support the weight of the machine DANGER Avoid crushing Failure to follow this information will result in death or serious injury Use appropriate stands to support the implement 2 Support the wing 1 with a minimum 5 ton stand 3 and lower machine until tension is taken off the float link lock...

Страница 41: ... Failure to follow this information will result in death or serious injury Use appropriate stands to support the implement 2 Support the wing 1 with a minimum 5 ton stand 3 and lower machine until tension is taken off the float link lock pins ORM000138 Figure 5 5 CAUTION Avoid pinch points Failure to follow this information may result in minor or moderate injury Potential pinch points are created ...

Страница 42: ...nformation on the fold control manifold see Fold Control Manifold on page 4 10 The rod port 3 on the right wing fold cylinder connects to the right side of the manifold at the port labeled R The base port 4 on the right wing fold cylinder connects to the right side of the manifold at the port labeled B The rod port 5 on the left wing fold cylinder connects to the left side of the manifold at the p...

Страница 43: ...ction on page 4 4 2 Raise the tractor three point hitch to its highest point The hitch should have an approximate height of 49 in 124 cm 2 of clearance from the ground surface The row units 4 should have a minimum height of 23 in 58 cm 3 clearance from the ground surface ORM000151 Figure 5 8 1 Hitch 2 Approximate height 49 in 124 cm 3 Minimum height 23 in 58 cm 4 Row unit 24 used 1 2 3 4 ...

Страница 44: ...w units 2 parallel linkage arms should run parallel with the ground surface Refer to row unit operator s manual for setting instructions 5 Planter gauge wheels on the toolbar wings should be set to operate the planter at an approximate height of 20 22 in 52 56 cm 3 of clearance from the ground surface to the bottom of the toolbar Refer to planter gauge wheel operator s manual for setting instructi...

Страница 45: ...hooting Preventative Measures 6 2 Troubleshooting 6 2 Wings Do Not Fold or Unfold 6 3 Toolbar Will Not Float Properly 6 3 Toolbar Does Not Operate Level With the Ground 6 3 Tractor Will Not Attach to Toolbar 6 3 Toolbar Wings Are Not Level or Straight 6 3 ...

Страница 46: ... selective control valve SCV controlling the hydraulic motor should always be placed in float when the hydraulic motor is intended to be stopped Be sure the tractor hydraulic system has the proper amount of hydraulic fluid Troubleshooting DANGER Avoid crushing Failure to follow this information will result in death or serious injury Make sure all personnel are clear of the implement before lowerin...

Страница 47: ... 8 Check to see if the cylinder seals are bad Check to see if there is enough tractor hydraulic pressure Toolbar Will Not Float Properly Check to see if the float linkage pins are in the correct position See Toolbar Float on page 5 2 Check to make sure wing lock pins and swing truss lock pins are in the storage position See Wing Fold on page 4 7 Toolbar Does Not Operate Level With the Ground The l...

Страница 48: ...TROUBLESHOOTING DR12x2 Row Hopper Planter OM EN 6 4 Page Intentionally Blank ...

Страница 49: ... 7 2 Standard Fasteners 7 2 Metric Fasteners 7 3 Lubrication 7 4 Swing Truss Grease Locations 7 4 Wing Fold Grease Locations 7 4 Wing Fold Cylinder Removal 7 5 Hydraulic Component Air Bleed Procedure 7 6 Implement Inspection 7 7 Implement Storage 7 7 Specifications 7 8 General Specifications 7 8 Machine Dimensions 7 9 Notes 7 10 ...

Страница 50: ...er 6 in 152 mm long and for all other types of bolts and screws of any length Lubricated means coated with a lubricant such as engine oil fasteners with phosphate and oil coatings or 7 8 in and larger fasteners with JDM F13C zinc flake coating Dry means plain or zinc plated without any lubrication or 1 4 to 3 4 in fasteners with JDM F13B zinc flake coating Bolt or Screw Size inches SAE Grade 1 SAE...

Страница 51: ...or zinc plated without any lubrication or M6 to M18 fasteners with JDM F13B zinc flake coating Bolt or Screw Size mm Class 4 8 Class 8 8 or 9 8 Class 10 9 Class 12 9 Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry N m lb in N m lb in N m lb in N m lb in N m lb in N m lb in N m lb in N m lb in M6 4 7 42 6 53 8 9 79 11 3 100 13 115 16 5 146 15 5 137 195 172 N m lb ft N m lb ft N m lb ft ...

Страница 52: ...ourly service intervals illustrated here Grease more frequently dependent upon the frequency of folding Swing Truss Grease Locations ORM000130 Figure 7 1 Wing Fold Grease Locations ORM000131 Figure 7 2 Left Wing Lubrication Service Intervals Total Zerks Interval Hours Swing truss pivot pin 2 used See Figure 7 1 on page 7 4 2 50 Wing fold pivot pin 2 used See Figure 7 2 on page 7 4 2 50 50 50 50 ...

Страница 53: ...4 Install identification tags and disconnect two hydraulic hoses 1 from wing fold cylinder 2 Close all openings using caps and plugs DANGER Use an appropriate lifting device to support and lift wing fold cylinder Failure to follow this information could result in death or serious injury 5 Use an appropriate lifting device to support wing fold cylinder 6 Remove two cotter pins 3 two pins 4 and wing...

Страница 54: ...Figure 7 4 6 Repeat steps 3 5 for right wing fold cylinder ORM000149 Figure 7 4 Left Wing Fold Cylinder 7 Check hydraulic oil level in tractor and add oil as necessary 8 Start tractor and run at 1800 revolutions per minute RPM NOTE If performing hydraulic component air bleed procedure on machines running different than 1800 rpm bleed rate times must be adjusted to a 113 liters per min LPM or 30 ga...

Страница 55: ...thman dealer for touch up paint Inspect all safety decals and replace if missing or damaged Contact your Orthman dealer for replacement decals See Safety Decals on page 2 10 Grease all zerks regardless of hourly interval See Lubrication on page 7 4 Check all hardware according to torque specifications See Torque Specifications on page 7 2 Inspect implement for damaged or broken parts Replace parts...

Страница 56: ...8 degrees Type of lift Fully integral three point Hitch CAT 4 Tires gauge wheels 7 60 15 6 ply traction 40 psi 276 kPa 2 8 bar Hydraulic Requirements Standby pressure 2250 psi 15 513 kPa 190 bar Working pressure 3000 psi 20 684 kPa 207 bar Capacity minimum 2 gal 7 5 L Horsepower Minimum 250 hp 186 kw with MFWD Row spacing 36 38 40 in 91 97 102 cm Empty weight 13 500 lb 6124 kg Full weight 16 620 l...

Страница 57: ...MAINTENANCE AND SPECIFICATIONS DR12x2 Row Hopper Planter OM EN 7 9 Machine Dimensions ORM000146 Figure 7 5 1 14 9 ft 4 5 m 2 7 2 ft 2 2 m 3 20 ft 6 1 m 1 3 2 ...

Страница 58: ...MAINTENANCE AND SPECIFICATIONS DR12x2 Row Hopper Planter OM EN 7 10 Notes ...

Страница 59: ...e Component identification 5 2 Fold control manifold Adjustments 4 11 Connections 4 10 Operation 4 10 Folding Wing 4 7 H Hitch Pin position 4 11 Hydraulics Air bleed procedure 7 6 Prevent contamination 4 2 Wing fold 5 6 I Implement See Toolbar L Liquid fertilizer Safety 2 9 Lubrication Importance 4 2 Specifications 7 4 M Maintenance Implement inspection 7 7 Implement storage 7 7 Lubrication 7 4 No...

Страница 60: ...2 7 3 Storage Maintenance 7 7 T Toolbar Connecting to quick hitch 4 5 Connecting to tractor 4 4 Disconnecting from tractor 4 6 Field position 5 8 Flex 5 3 Flex settings 5 4 Float 5 2 Inspection 7 7 Orientation 5 7 Preparation 4 3 Preventative measures 6 2 Raised position 5 7 Storage 7 7 Troubleshooting 6 2 Up flex settings 5 5 Vacuum circuitry 4 11 Torque Metric fasteners 7 3 Standard fasteners 7 ...

Страница 61: ...Intentionally Left Blank Page ...

Страница 62: ...m 75765 Road 435 Lexington NE 68850 USA Ag Products 308 324 4654 USA Repair Parts 866 324 7519 South Africa Ag Products 27 12 940 2155 For repair parts or service contact your certified Orthman dealer ORTHMAN MFG ...

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