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Electrical Installation

1. To install an interface, plug the interface board into the place provided, which is located beside the

display. In the correct position the holes of the interface match with the thread holes of the electronic
box.

2. Press the board down to connect it and use both M3x5 screws for fixing. Plug the preassembled

interface cable with the terminal block into the male connector of the interface board.

4.7.3

Relay outputs



The switching thresholds are in accordance with the values for alarm 1 and 2

[►4.7.5 Alarms]

. The alarm values are set according to the

►2.1 Factory settings

. For

advanced settings (change of low- and high alarm) a digital interface (USB, RS232) and the
software CompactConnect is needed.



A simultaneous installation of a digital interface and the relay outputs is not possible.

The CTlaser can optionally be equipped with a relay output. The relay board will be installed in the same way
as the digital interfaces.

The relay board provides two fully isolated switches, which have the capability to switch
max 60 VDC/ 42 VAC

RMS

, 0.4 A, DC/AC. A red LED shows the closed switch.

Содержание CTlaser 05M

Страница 1: ...Operator s Manual optris CTlaser LT LTF 05M 1M 2M 3M MT F2 F6 G5 P7 Infrared thermometer...

Страница 2: ...Optris GmbH Ferdinand Buisson Str 14 13127 Berlin Germany Tel 49 30 500 197 0 Fax 49 30 500 197 10 E mail info optris global Internet www optris global...

Страница 3: ...e of contents 3 1 General Notes 9 1 1 Intended use 9 1 2 Warranty 10 1 3 Scope of delivery 10 1 4 Maintenance 11 1 5 Model Overview 12 2 Technical Data 14 2 1 Factory settings 14 2 2 General specifica...

Страница 4: ...ment specifications 2M models 23 2 8 Measurement specifications 3M models 24 2 9 Measurement specifications 3M MT F2 models 25 2 10 Measurement specifications F2 F6 P7 models 26 2 11 Measurement speci...

Страница 5: ...CoolingJacket Advanced 50 3 1 6 Outdoor protective housing 51 3 1 7 IR app Connector 52 4 Electrical Installation 53 4 1 Connection of the cables 53 4 2 Power supply 58 4 3 Cable assembling 58 4 4 Gro...

Страница 6: ...Inputs 64 4 7 1 Analog outputs 64 4 7 2 Digital Interfaces 66 4 7 3 Relay outputs 67 4 7 4 Functional inputs 68 4 7 5 Alarms 69 5 Operation 72 5 1 Sensor setup 72 5 2 Aiming laser 79 5 3 Error messag...

Страница 7: ...tocol 86 7 2 3 ASCII Protocol 87 7 2 4 Save parameter settings 88 8 Basics of Infrared Thermometry 89 9 Emissivity 90 9 1 Definition 90 9 2 Determination of unknown emissivity 91 9 3 Characteristic em...

Страница 8: ...8 Appendix C Smart Averaging 96 Appendix D Declaration of Conformity 97...

Страница 9: ...easurement spot on the object surface This lies within the two laser points The CTlaser sensing head is a sensitive optical system Please use only the thread for mechanical installation Avoid abrupt c...

Страница 10: ...he warranty also expires if you open the product The manufacturer is not liable for consequential damage or in case of a non intended use of the product If a failure occurs during the warranty period...

Страница 11: ...cles using clean compressed air The lens surface can be cleaned with a soft humid tissue moistened with water or a lens cleaner e g Purosol or B W Lens Cleaner Never use cleaning compounds which conta...

Страница 12: ...05M 05M 1000 to 2000 C 0 525 m measurement of liquid metal CTlaser 1M 1ML 1MH 1MH1 485 to 1050 C 650 to 1800 C 800 to 2200 C 1 0 m metals and ceramic surfaces CTlaser 2M 2ML 2MH 2MH1 250 to 800 C 385...

Страница 13: ...gases CTlaser G5 G5L G5H G5HF 100 to 1200 C 250 to 1650 C 200 to 1650 C 5 0 m measurement of glass CTlaser P7 P7 0 to 710 C 7 9 m plastic foils and surfaces of glass Table 1 Overview of models In the...

Страница 14: ...ia software only Appendix C Smart Averaging Signal output object temperature 0 5 V Emissivity 0 970 LT LTF MT F2 F6 G5 P7 1 000 05M 1M 2M 3M Transmissivity 1 000 Average time AVG 0 2 s LT 0 1 s LTF MT...

Страница 15: ...600 1000 1500 Lower alarm limit C Normally closed 30 1200 600 800 1200 350 500 800 100 250 350 550 Upper alarm limit C Normally open 100 1600 900 1400 1600 600 1200 1400 300 500 600 1000 Lower limit s...

Страница 16: ...Lower alarm limit C Normally closed 750 400 600 400 600 400 600 200 350 350 30 Upper alarm limit C Normally open 1200 1200 1400 1200 1400 1200 1400 500 900 900 100 Lower limit signal output 0 V Upper...

Страница 17: ...0 125 C 40 85 C Relative humidity 10 95 noncondensing Material Stainless steel Die casting zinc Dimensions 100 mm x 50 mm M48x1 5 89 mm x 70 mm x 30 mm Weight 600 g 420 g Cable length 3 m standard 8 m...

Страница 18: ...er 635 nm 1 mW On Off via programming keys or software Outputs analog Channel 1 selectable 0 4 20 mA 0 5 10 V thermocouple J or K or alarm output Signal source object temperature Channel 2 LT LTF MT F...

Страница 19: ...Profibus DP Ethernet optional plug in modules Relay outputs 2 x 60 VDC 42 VACRMS 0 4 A optically isolated optional plug in module Functional inputs F1 F3 software programmable for the following funct...

Страница 20: ...at ambient temp 23 5 C 0 5 C or 0 5 1 C or 1 Temperature resolution NETD 0 1 K 0 5 K Response time 90 signal 120 ms 9 ms Warm up time 10 min Emissivity Gain Transmissivity 0 100 1 100 adjustable via...

Страница 21: ...TMeas 1100 C 0 1 TMeas 1 C 1100 C Temperature resolution NETD 0 2 K Response time 2 90 signal 1 ms Emissivity Gain 0 100 1 100 adjustable via programming keys or software Transmissivity 0 100 1 000 ad...

Страница 22: ...rature 23 5 C 0 1 TMeas 1 C Temperature resolution NETD 0 1 K Response time 2 90 signal 1 ms Emissivity Gain 0 100 1 100 adjustable via programming keys or software Transmissivity 0 100 1 000 adjustab...

Страница 23: ...temperature 23 5 C 0 1 TMeas 1 C Temperature resolution NETD 0 1 K Response time 2 90 signal 1 ms Emissivity Gain 0 100 1 100 adjustable via programming keys or software Transmissivity 0 100 1 000 ad...

Страница 24: ...mperature resolution NETD 0 1 K Response time 4 90 signal 1 ms Emissivity Gain 0 100 1 100 adjustable via programming keys or software Transmissivity 0 100 1 000 adjustable via programming keys or sof...

Страница 25: ...or 0 5 C 2 Temperature resolution NETD 0 1 K Response time 90 signal 1 ms 3 10 ms Emissivity Gain 0 100 1 100 adjustable via programming keys or software Transmissivity 0 100 1 000 adjustable via prog...

Страница 26: ...temperature 23 5 C 0 5 C or 0 5 2 Temperature resolution NETD 0 1 K 0 5 K Response time 90 signal 10 ms 150 ms Emissivity Gain 0 100 1 100 adjustable via programming keys or software Transmissivity 0...

Страница 27: ...at ambient temperature 23 5 C 0 5 C or 0 5 Temperature resolution NETD 0 1 K Response time 90 signal 120 ms 80 ms 10 ms Emissivity Gain 0 100 1 100 adjustable via programming keys or software Transmi...

Страница 28: ...calculator can also be used on the optris website http www optris com spot size calculator The size of the measuring object and the optical resolution of the infrared thermometer determine the maximum...

Страница 29: ...Technical Data 29 LT Optics CF1 D S focus distance 75 1 0 9mm 70mm D S far field 3 5 1 LT Optics SF D S focus distance 75 1 16mm 1200mm D S far field 24 1...

Страница 30: ...30 LT Optics CF2 D S focus distance 75 1 1 9mm 150mm D S far field 7 1 LT Optics CF3 D S focus distance 75 1 2 75mm 200mm D S far field 9 1...

Страница 31: ...Technical Data 31 LT Optics CF4 D S focus distance 75 1 5 9mm 450mm D S far field 18 1 LTF Optics SF D S focus distance 50 1 24mm 1200mm D S far field 20 1...

Страница 32: ...32 LTF Optics CF1 D S focus distance 50 1 1 4mm 70mm D S far field 3 5 1 LTF Optics CF2 D S focus distance 50 1 3mm 150mm D S far field 6 1...

Страница 33: ...Technical Data 33 LTF Optics CF3 D S focus distance 50 1 4mm 200mm D S far field 8 1 LTF Optics CF4 D S focus distance 50 1 9mm 450mm D S far field 16 1...

Страница 34: ...0mm D S far field 115 1 05M 1ML 2ML Optics FF D S focus distance 150 1 24mm 3600mm D S far field 84 1 1MH 1MH1 2MH 2MH1 3MH1 H3 Optics SF D S focus distance 300 1 3 7mm 1100mm D S far field 48 1 05M 1...

Страница 35: ...0 1 0 5mm 150mm D S far field 7 5 1 1ML 2ML Optics CF2 D S focus distance 150 1 1mm 150mm D S far field 7 1 1MH 1MH1 2MH 2MH1 3MH1 H3 Optics CF3 D S focus distance 300 1 0 7mm 200mm D S far field 10 1...

Страница 36: ...S focus distance 100 1 36mm 3600mm D S far field 65 1 1MH 1MH1 2MH 2MH1 3MH1 H3 Optics CF4 D S focus distance 300 1 1 5mm 450mm D S far field 22 1 1ML 2ML Optics CF4 D S focus distance 150 1 3mm 450mm...

Страница 37: ...37 3ML Optics FF D S focus distance 60 1 60mm 3600mm D S far field 45 1 3MH Optics SF D S focus distance 100 1 11mm 1100mm D S far field 38 1 3ML Optics SF D S focus distance 60 1 18 3mm 1100mm D S f...

Страница 38: ...0 1 0 85mm 85mm D S far field 4 1 3ML Optics CF1 D S focus distance 60 1 1 4mm 85mm D S far field 4 1 3MH Optics CF2 D S focus distance 100 1 1 5mm 150mm D S far field 7 1 3ML Optics CF2 D S focus dis...

Страница 39: ...nce 100 1 2mm 200mm D S far field 9 1 3ML Optics CF3 D S focus distance 60 1 3 4mm 200mm D S far field 8 1 3MH Optics CF4 D S focus distance 100 1 4 5mm 450mm D S far field 19 1 3ML Optics CF4 D S foc...

Страница 40: ...5 1 1 6mm 70mm D S far field 3 1 G5H Optics CF1 D S focus distance 70 1 1mm 70mm D S far field 3 4 1 MT MTH F2 F2H F6 F6H G5L G5HF P7 Optics SF D S focus distance 45 1 27mm 1200mm D S far field 25 1 G...

Страница 41: ...ce 45 1 3 4mm 150mm D S far field 6 1 G5H Optics CF2 D S focus distance 70 1 2 2mm 150mm D S far field 6 8 1 MT MTH F2 F2H F6 F6H G5L G5HF P7 Optics CF3 D S focus distance 45 1 4 5mm 200mm D S far fie...

Страница 42: ...42 MT MTH F2 F2H F6 F6H G5L G5HF P7 Optics CF4 D S focus distance 45 1 10mm 450mm D S far field 15 1 G5H Optics CF4 D S focus distance 70 1 6 5mm 450mm D S far field 17 7 1...

Страница 43: ...d to the object activate the integrated double laser 5 2 Aiming laser The CTlaser is equipped with a metric M48x1 5 thread and can be installed either directly via the sensor thread or with help of th...

Страница 44: ...44 Figure 2 Mounting bracket adjustable in one axis Order No ACCTLFB standard scope of supply...

Страница 45: ...Mechanical Installation 45 Figure 3 Electronic box...

Страница 46: ...ds on the application and the installation conditions on site The lens must be kept clean at all times from dust smoke fumes and other contaminants in order to avoid reading errors These effects can b...

Страница 47: ...Mechanical Installation 47 3 1 2 Mounting bracket This adjustable mounting bracket allows an adjustment of the sensor head in two axes Figure 5 Mounting bracket adjustable in two axes Order No ACCTLAB...

Страница 48: ...cations at higher ambient temperatures we recommend the usage of the optional water cooled housing operating temperature up to 175 C and the optional high temperature cable operating temperature up to...

Страница 49: ...tallation 49 3 1 4 Rail mount adapter for electronic box With the rail mount adapter the CTlaser electronics can be mounted easily on a DIN rail TS35 according EN50022 Figure 7 Rail mount adapter Orde...

Страница 50: ...or higher temperatures up to 180 C the CoolingJacket is provided for CTlaser Order No ACCTLCJ For even higher temperatures up to 315 C the CoolingJacket Advanced is provided for CTlaser Order No ACCTL...

Страница 51: ...ed for outdoor applications by using the outdoor protective housing Order No ACCTLOPH24ZNS Figure 8 Outdoor protective housing for CTlaser LT with integrated heater incl prot window ZnS and air purge...

Страница 52: ...e or tablet 6 IRmobile app The connector cable can be also used for the connection to your PC in combination with the software CompactConnect which can be downloaded for free under https www optris gl...

Страница 53: ...of a standard CTlaser sensor into the connector version Order No ACCTLCONK Basic version The basic version is supplied with a connection cable connection sensing head electronics For the electrical i...

Страница 54: ...riginal ready made fitting connection cables which are optionally available Consider the pin assignment of the connector see Figure 13 This version has a connector plug integrated in the sensor backpl...

Страница 55: ...version only PIN Designation Wire color original sensor cable Figure 13 Connector plug exterior view 1 Detector signal Yellow 2 Temperature probe head Brown 3 Temperature probe head White 4 Detector...

Страница 56: ...ound 0 V of internal in and outputs OUT AMB Analog output head temperature mV OUT TC Analog output thermocouple J or K OUT mV mA Analog output object temperature mV or mA F1 F3 Functional inputs AL2 A...

Страница 57: ...er supply GND Ground 0 V of internal in and outputs AL2 Alarm 2 Open collector output OUT TC Analog output thermocouple J or K OUT mV mA Analog output object temperature mV or mA F1 F3 Functional inpu...

Страница 58: ...and data lines use shielded cables only The sensor shield has to be grounded The cable gland M12x1 5 allows the use of cables with a diameter of 3 to 5 mm 1 Remove the isolation from the cable 40 mm p...

Страница 59: ...fix the shield between two of the metal washers 4 Insert the cable into the cable gland until the limit stop and screw the cap tight Every single wire may be connected to the according screw clamps a...

Страница 60: ...he ground connections GND power supply outputs are connected with the ground of the electronics housing To avoid ground loops and related signal interferences in industrial environments it might be ne...

Страница 61: ...ion the ground connections GND power supply outputs are connected with the ground of the electronics housing To avoid ground loops and related signal interferences in industrial environments it might...

Страница 62: ...ust be exchanged The sensing head is already connected to the electronics by factory default Inside a certain model group an exchange of sensing heads and electronics is possible Entering of the calib...

Страница 63: ...gns of the first block With Up and Down each sign can be changed Mode switches to the next sign or next block Figure 19 Sensing head 4 6 Exchange of the head cable To avoid influences on the accuracy...

Страница 64: ...to the head housing 4 7 Outputs and Inputs 4 7 1 Analog outputs The CTlaser has two analog output channels Consider that there are different connection pins on the mainboard OUT mV mA or OUT TC accor...

Страница 65: ...OUT TC Thermocouple TC K OUT TC Output channel 2 on LT G5 P7 only The connection pin OUT AMB is used for output of the head temperature 20 180 C as 0 5 V or 0 10 V signal The CompactConnect software a...

Страница 66: ...erface requires a minimum 12 V supply voltage Pay attention to the notes on the according interface manuals CTlaser sensors can be optionally equipped with an USB RS232 RS485 CAN Bus Profibus DP or Et...

Страница 67: ...tching thresholds are in accordance with the values for alarm 1 and 2 4 7 5 Alarms The alarm values are set according to the 2 1 Factory settings For advanced settings change of low and high alarm a d...

Страница 68: ...the hold functions F2 analog external emissivity adjustment 0 10 V 0 V 0 1 9 V 1 10 V 1 1 F3 analog external compensation of ambient temperature the range is scalable via software 0 10 V 40 900 C pre...

Страница 69: ...nly To activate the according output channel has to be switched into digital mode For this purpose the software CompactConnect is required Visual alarms These alarms will cause a change of the color o...

Страница 70: ...ition as low or high alarm via change of normally open closed selection of the signal source TObj THead TBox a digital interface e g USB RS232 including the software CompactConnect is needed Both alar...

Страница 71: ...r output AL2 The transistor acts as a switch In case of alarm the contact is closed A load consumer Relay LED or a resistor must always be connected The alarm voltage here 24V must not be connected di...

Страница 72: ...ly To set the CTlaser back to the factory default settings press at first the Down key and then the Mode key and keep both pressed for approx 3 seconds RESET appears as confirmation in the display The...

Страница 73: ...infinite u 0 0 Lower limit temperature range 0 C depending on model inactive at TCJ and TCK output n 500 0 Upper limit temperature range 500 C depending on model inactive at TCJ and TCK output 0 00 Lo...

Страница 74: ...ional optics e g is mounted between sensor and object The standard setting is 1 000 100 if no protective window etc is used A 0 2 Setup of Average time In this mode an arithmetic algorithm will be per...

Страница 75: ...time This value will be held again for the specified time After this the signal will drop down with slow time constant and will follow the current object temperature V Setup of Valley hold If the valu...

Страница 76: ...TActual without post processing u 0 0 Setup of the Lower limit of temperature range The minimum difference between lower and upper limit is 20 K If you set the lower limit to a value upper limit the u...

Страница 77: ...g 0 5 V 5 00 Setup of the Upper limit of the signal output This setting allows an assignment of a certain signal output level to the upper limit of the temperature range The adjustment range correspon...

Страница 78: ...ue will be taken from the head internal probe To return to XHEAD press Up and Down together M 01 Setup of the Multidrop address In a RS485 network each sensor will need a specific address This menu it...

Страница 79: ...irect exposure via reflective surfaces The two laser points mark the position of the measuring spot but not its exact size The exact size of the measurement spot can be found in the optical charts 2 1...

Страница 80: ...ure 22 Identification of the laser The laser can be activated deactivated via the programming keys on the unit or via the software If the laser is activated a yellow LED is shining beside temperature...

Страница 81: ...oo low 0x No error CH Head temperature too high 1x Head temperature probe short circuit to GND vvvCH Head temperature too low 2x Box temperature too low 4x Box temperature too high 6x Box temperature...

Страница 82: ...d analyse your infrared temperature measurement on a connected smartphone or tablet This app works on most Android devices running 4 4 or higher with a micro USB port supporting USB OTG On The Go It i...

Страница 83: ...ing of 4 20 mA 0 10 V output and setup of alarm output Change of temperature unit Celsius or Fahrenheit Saving loading of configurations and T t diagrams Restore factory default sensor settings Integr...

Страница 84: ...A detailed description is provided in the software manual on the software CD 7 1 Installation 1 Insert the installation CD into the according drive on your computer If the autorun option is activated...

Страница 85: ...all the software from your system use the uninstall icon in the start menu Figure 23 Software CompactConnect Main functions Graphic display for temperature trends and automatic data logging for analys...

Страница 86: ...erial Interface Baud rate 9 6 115 2 kBaud adjustable on the unit or via software Data bits 8 Parity none Stop bits 1 Flow control off 7 2 2 Protocol All sensors of the CTlaser series are using a binar...

Страница 87: ...Software CompactConnect 87 7 2 3 ASCII Protocol To switch to the ASCII protocol use the following command Decimal 131 HEX 0x83 Data Answer byte 1 Result 0 Binary protocol 1 ASCII protocol...

Страница 88: ...nge continuously the flash mode can be switched off by using the following command Decimal 112 HEX 0x70 Data Answer byte 1 Result 0 Data will be written into the flash memory 1 Data will not be writte...

Страница 89: ...ce temperature on the basis of the emitted infrared radiation from an object The most important feature of infrared thermometers is that they enable the user to measure objects contactless Consequentl...

Страница 90: ...n emissivity of 1 0 whereas a mirror shows an emissivity of 0 1 If the emissivity chosen is too high the infrared thermometer may display a temperature value which is much lower than the real temperat...

Страница 91: ...ity to 0 95 and take the temperature of the sticker Afterwards determine the temperature of the adjacent area on the measuring object and adjust the emissivity according to the value of the temperatur...

Страница 92: ...able Appendix A and Appendix B These are average values only The actual emissivity of a material depends on the following factors temperature measuring angle geometry of the surface thickness of the m...

Страница 93: ...ghened 0 05 0 2 0 05 0 2 0 05 0 15 0 05 0 1 oxidized 0 2 0 8 0 2 0 9 0 5 0 8 0 4 0 8 Chrome 0 4 0 4 0 03 0 3 0 02 0 2 Gold 0 3 0 01 0 1 0 01 0 1 0 01 0 1 Haynes alloy 0 5 0 9 0 6 0 9 0 3 0 8 0 3 0 8 I...

Страница 94: ...3 0 1 0 15 0 05 0 15 oxidized 0 8 0 9 0 4 0 7 0 3 0 6 0 2 0 5 Platinum black 0 95 0 9 0 9 Silver 0 04 0 02 0 02 0 02 Steel polished plate 0 35 0 25 0 1 0 1 rustless 0 35 0 2 0 9 0 15 0 8 0 1 0 8 heavy...

Страница 95: ...Carborundum 0 95 0 9 0 9 Ceramic 0 4 0 8 0 95 0 8 0 95 0 95 Concrete 0 65 0 9 0 9 0 95 Glass plate 0 2 0 98 0 85 melt 0 4 0 9 0 9 Grit 0 95 0 95 Gypsum 0 4 0 97 0 8 0 95 Ice 0 98 Limestone 0 4 0 98 0...

Страница 96: ...verage function is that fast temperature peaks which are caused by dynamic events are subjected to the same averaging time Therefore those peaks can only be seen with a delay on the signal output The...

Страница 97: ...Appendix D Declaration of Conformity 97 Appendix D Declaration of Conformity...

Страница 98: ...optris CTlaser E2018 12 A...

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