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Optimum B50 GSM Скачать руководство пользователя страница 38



2

014

US

Page 38

Geared drill

B50 GSM

Version 1.0.3

22 / 07 / 2014

Maintenance

OPTIMUM

M A S C H I N E N - G E R M A N Y

6

Maintenance

In this chapter you will find important information about



Inspection,



Maintenance,



Repairs.

The diagram below shows which of these headings each task falls under.

Fig.6-1: Maintenance - Definition according to DIN 31051

ATTENTION!

Properly-performed regular maintenance is an essential prerequisite for
•

safe operation,

•

fault-free operation,

•

long service life of the machine and

•

the quality of the products you manufacture.

Installations and equipment of other manufacturers must also be in optimum condition.

ENVIRONMENTAL PROTECTION

During work on the drilling head, make sure that
•

collector vessels are used, with sufficient capacity for the amount of liquid to be coll-
ected.

•

Liquid and oils are not spilt on the ground.

Clean up any liquid or oils immediately using proper oil-absorption methods and dispose of them
in accordance with current legal requirements on the environment.

Cleaning up spills

Do not re-introduce liquids spilt outside the system during repair or as a result of leakage from
the reserve tank: collect them in a collecting vessel to be disposed of.

Disposal

Never dump oil or other pollutant substances in water inlets, rivers or channels.

MAINTENANCE

Inspection

Maintenance

Repairs

Measuring

Rough cleaning

Mending

Testing

Fine cleaning

Replacing

Conserving

Lubricating

Completing

Replacing

Readjusting

Adjusting

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Содержание B50 GSM

Страница 1: ...2014 US Page 1 22 07 2014 Version 1 0 3 B50 GSM Geared drill OPTIMUM M A S C H I N E N G E R M A N Y Geared drill B50 GSM Operating manual Version 1 0 3 Keep for future reference 29 Item No 3034504...

Страница 2: ...personnel 9 1 4 1 Target group 9 1 4 2 Authorised personnel 9 1 5 User positions 10 1 6 Safety measures during operation 10 1 7 Safety devices 10 1 7 1 EMERGENCY STOP button 11 1 7 2 Main switch 11 1...

Страница 3: ...Preparation 32 4 7 2 Bit 33 4 8 Bit speed table 33 4 9 Standard values for speeds with HSC Eco twist drill cooling 33 5 Determining the cutting speed and the speed 5 1 Table cutting speeds infeed 35...

Страница 4: ...H I N E N G E R M A N Y 7 11 Drill Chuck Guard 56 7 12 Wiring diagram 57 7 13 Parts list 58 7 14 Electrical terminal diagram 63 7 14 1 Spare parts electrical components 64 8 Troubleshooting 9 Appendi...

Страница 5: ...tion to this operating manual please note applicable laws and regulations legal regulations for preventing an accident the prohibition warning and mandatory signs as well as the warning notes on the g...

Страница 6: ...t will cause serious injury or death to personnel WARNING Hazard a danger that will cause serious injuries or death personnel CAUTION Danger or unsafe procedure that might cause injury to personnel or...

Страница 7: ...A S C H I N E N G E R M A N Y Safety 1 1 2 Other pictograms Warning of automatic start up Disconnect main power Activation for bidden Use ear protection Use safety shoes Use protective gloves Wear a...

Страница 8: ...anty null and void It is also part of proper use that the limits of the geared drill are complied with the instruction manual is observed review and maintenance instructions are observed Technical dat...

Страница 9: ...ble for the different activities on the machine use maintenance and repair Vague or unclear assignment of responsibilities constitutes a safety hazard Always switch off the main power of the geared dr...

Страница 10: ...must be freely accessible 1 6 Safety measures during operation CAUTION Risk due to inhaling health hazardous dusts and mist Depending on the material being processed and any additional dusts and mist...

Страница 11: ...d with position switch WARNING The separating protective equipment which is made available and delivered together with the machine is designed to reduce the risk of workpieces or fractions of them whi...

Страница 12: ...guard been closed Fig 1 4 Drill chuck guard 1 7 5 Prohibitive warning and information labels INFORMATION All warning labels must be legible Check them regularly 1 8 Safety check Check the geared dril...

Страница 13: ...rotective equipment for special work Protect your face and eyes During all work and specifically work during which your face and eyes are exposed to hazard a safety helmet with a face guard should be...

Страница 14: ...irnet Do not use protective gloves during drilling work 1 11 Safety during maintenance Inform operators in good time of any repair and maintenance work Report all safety relevant changes or performanc...

Страница 15: ...on If you remove protection or safety devices refit them immediately after completing the work Check if they are working properly 1 12 Electrical system Have the machine and or the electrical equipmen...

Страница 16: ...iron M 50 1 968 Working radius 375 mm 14 763 Spindle travel 230 mm 9 055 2 3 Spindle Spindle taper MK4 4 MT Spindle feed in rev 6 steps 0 05 0 3mm 0 002 0 012 Automatic spindle feed on page 29 2 4 Dri...

Страница 17: ...depending on one another it is not possible to use it in order to reliably determine if it is necessary to take further preventive measures or not The following factors influence the actual degree of...

Страница 18: ...2014 US Page 18 Geared drill B50 GSM Version 1 0 3 22 07 2014 Technical data OPTIMUM M A S C H I N E N G E R M A N Y 2 11 Dimensions Fig 2 1 B50GSM...

Страница 19: ...rious or even fatal injuries Follow the instructions and information on the box WARNING Use of unstable lifting and load suspension gear that breaks under load can cause very serious injuries or even...

Страница 20: ...onality and high machining accuracy as well as long durability of the machine the site should fulfill certain criteria Observe the following items The device must only be installed and operated in dry...

Страница 21: ...for sufficient illumination minimum value 47 Lumens ft measured at the tool tip In case of insufficient intensity of illumination provide for additional illumination i e by a separate workplace illumi...

Страница 22: ...using the holes in the base Operating material on page 17 Fig 3 2 Foot B50 GSM Fig 3 3 Attachment to the base ATTENTION Tighten the anchor bolt nuts in the geared drill until it is firmly secured and...

Страница 23: ...ered without operating material oil coolant First fill in oil and coolant Lubricant table on page 45 3 5 1 Power supply Connect the main electrical power Use the technical information regarding the to...

Страница 24: ...ON The coolant pump also delivers if it turns into the wrong direction The pump will become inoperable after a short time if it turns into wrong direction Fig 3 5 Filler hole 3 5 2 Checks Check the ge...

Страница 25: ...activated All problems should be eliminated immediately Stop the machine immediately in the event of any abnormality in operation and make sure that it cannot be started up accidentally or without au...

Страница 26: ...is deactivated Mode of operation thread cutting The function of the micro switches in the drilling depth and the function of the direction of rota tion change by the push button actuators in the guid...

Страница 27: ...nge the speed of the motor Push button ON The push button ON will start up the rotation of the drilling spindle Push buttons in spindle lever The push button actuator in the spindle lever switches the...

Страница 28: ...determine the correct spindle speed use the speed table on the drill head 4 3 Drill depth stop Fig 4 5 Drill depth stop When you are drilling several holes of the same depth you can use the drill dep...

Страница 29: ...per revolution 0 20 mm 008 per revolution 0 25 mm 010 per revolution 0 30 mm 012 per revolution INFORMATION The higher the preset number of revolutions the greater the feed speed ofthe spindle Make s...

Страница 30: ...spindle until the openings of the sleeve and of the drilling spindle are superim posed Switch the gear selector to a higher speed level in order to facilitate the turning of the sleeve Loosen drill ch...

Страница 31: ...he chuck Press the chuck into the spindle ATTENTION Shift the lever to the left to its initial position Other wise the tool and or the drill chuck cannot be pushed in Fig 4 11 Installation 4 6 Liquid...

Страница 32: ...you must secure the piece to be drilled firmly in order to ensure that it is not moved by the bit Examples of a suitable securing tool include a part holder bolt or securing clamps Put a wooden or pl...

Страница 33: ...ction and prolong the service life of the bit 4 8 Bit speed table Guideline speed value rpm 4 9 Standard values for speeds with HSC Eco twist drill cooling Bit Grey cast iron Stainless steel Steel St...

Страница 34: ...orkpieces need to be clamped low inflexibly and stable vice screw clamp Constructional steel alloyed quenched and sub sequented by drawn up to 900 N mm2 n 3150 2000 1600 1250 1000 900 800 710 630 E Oi...

Страница 35: ...15 0 25 0 35 0 55 CuZn alloy brittle 60 100 0 10 0 15 0 30 0 40 0 60 CuZn alloy ductile 35 60 0 05 0 10 0 25 0 35 0 55 Aluminum alloy up to 11 Si 30 50 0 10 0 20 0 30 0 40 0 60 Thermoplastics 20 40 0...

Страница 36: ...20 2275 15 0 85 127 170 212 255 318 382 425 531 637 743 849 1062 1274 1699 2123 16 0 80 119 159 199 239 299 358 398 498 597 697 796 995 1194 1592 1990 17 0 75 112 150 187 225 281 337 375 468 562 656 7...

Страница 37: ...at an angle of 55 to the major cutting edge As a general rule of thumb it applies The pre drilling diameter is depending on the length of the chisel edge Recommended working steps for a drilling diam...

Страница 38: ...n ENVIRONMENTAL PROTECTION During work on the drilling head make sure that collector vessels are used with sufficient capacity for the amount of liquid to be coll ected Liquid and oils are not spilt o...

Страница 39: ...ry serious injury to personnel working on the machine damage to the machine Only qualified personnel should carry out maintenance and repair work on the machine 6 1 1 Preparation WARNING Only carry ou...

Страница 40: ...is reason all the intervals are only valid for the authorised conditions Interval Where What How Start of shift after each maintenance or repair ope ration Machine Safety check on page 12 every day Dr...

Страница 41: ...sassembly of th the spring housing make sure that only qualified staff maintains and repairs the machine If required re adjust the spindle return spring Loosen the hexagon socket screws 3 on the sprin...

Страница 42: ...Abb 6 6 Oil level of the gear of the drilling spindle sleeve Fig 6 7 Operation diagram ATTENTION The drill is no transmission equipment Oil coolant is delivered Complete before start only oil and coo...

Страница 43: ...drilling spindle sleeve Use collector vessels with sufficient capacity to change the oil Unscrew the oil filling screw and oil draining screw Fig 6 8 Oil draining screw Fig 6 9 Changing the oil in the...

Страница 44: ...mercial oil as required Liquid cooling system Cooling pump The cooling pump is maintenance free Replace the cooling agent whenever necessary Because cooling agents are used that leave residues the co...

Страница 45: ...bricating the guideways Lubricating with grease DIN 51502 HLP 46 CGLP 68 K 2K ISO HM 46 G 68 XM 2 AGIP Agip OSO 46 Agip Exidia 68 Agip GR MU 2 ARAL Aral Vitam GF 46 Aral Vitam DE 46 Aral Deganit B 68...

Страница 46: ...Spare parts B50GSM OPTIMUM M A S C H I N E N G E R M A N Y 46 22 7 14 7 Spare parts B50GSM 7 1 Spare parts drawing drilling head...

Страница 47: ...OPTIMUM M A S C H I N E N G E R M A N Y Spare parts B50GSM 22 7 14 47 7 2 Spare parts drawing drilling head 1 7 Parts drawing drilling head from year of construction 2008...

Страница 48: ...Spare parts B50GSM OPTIMUM M A S C H I N E N G E R M A N Y 48 22 7 14 7 3 Spare parts drawing drilling head 2 7...

Страница 49: ...OPTIMUM M A S C H I N E N G E R M A N Y Spare parts B50GSM 22 7 14 49 7 4 Spare parts drawing drilling head 3 7...

Страница 50: ...Spare parts B50GSM OPTIMUM M A S C H I N E N G E R M A N Y 50 22 7 14 7 5 Spare parts drawing drilling head 4 7...

Страница 51: ...OPTIMUM M A S C H I N E N G E R M A N Y Spare parts B50GSM 22 7 14 51 7 6 Spare parts drawing drilling head 5 7...

Страница 52: ...Spare parts B50GSM OPTIMUM M A S C H I N E N G E R M A N Y 52 22 7 14 7 7 Spare parts drawing drilling head 6 7...

Страница 53: ...OPTIMUM M A S C H I N E N G E R M A N Y Spare parts B50GSM 22 7 14 53 7 8 Spare parts drawing drilling head 7 7...

Страница 54: ...Spare parts B50GSM OPTIMUM M A S C H I N E N G E R M A N Y 54 22 7 14 7 9 Spare parts drawing column and drilling table 1 2...

Страница 55: ...OPTIMUM M A S C H I N E N G E R M A N Y Spare parts B50GSM 22 7 14 55 7 10 Spare parts drawing column and drilling table 2 2 optional...

Страница 56: ...Spare parts B50GSM OPTIMUM M A S C H I N E N G E R M A N Y 56 22 7 14 7 11 Drill Chuck Guard...

Страница 57: ...OPTIMUM M A S C H I N E N G E R M A N Y Spare parts B50GSM 22 7 14 57 7 12 Wiring diagram...

Страница 58: ...0303450328 29 Gear 1 Z5050 03 03 Z22 m2 0303450329 30 Motor Axle End Washer 1 Z5050 03 04 8 0303450330 31 Lock Washer 1 GB T862 2 1987 0303450331 32 Hexagon bolt 1 GB5783 86 M8 20 33 Gasket 1 Z5050 0...

Страница 59: ...GB1155 79 10 0303450386 87 Hand Wheel 1 Z5050 03 90 1 0303450387 88 Hand Wheel Spacer 1 Z5050 03 90 2 0303450388 89 End Cap 1 Z5050 03 88 0303450389 90 Grooved Bearing 1 GB T276 1994 20 52 15 0303450...

Страница 60: ...3034503154 155 Spacer 1 Z5050 03 17 03034503155 156 Gear shaft 1 Z5050 03 19 03034503156 157 Key 2 GB1096 79 8 18 03034503157 158 End Cap 1 Z5050 03 18 03034503158 159 Grooved Bearing 2 GB T276 1994 2...

Страница 61: ...03034503224 225 Cover 1 Z5050 03 58 05 03034503225 226 Socket head screw 6 GB70 85 M4 16 226 1 Pipe 1 Z5050 03 09 03034503226 1 227 Base 1 Z5050 01 01 03034503227 228 Cooling tube 1 16 1 5 l 1450 030...

Страница 62: ...82 Key 1 GB1096 79 6 25 283 Motor 1 GLF18 180 30 03034503283 284 Spring Washer 4 GB93 85 8 285 Socket head screw 4 GB70 85 M8 25 286 Key 1 GB1096 79 6 25 03034503286 287 Taper Gear 1 Z5050 01A 23 0303...

Страница 63: ...OPTIMUM M A S C H I N E N G E R M A N Y Spare parts B50GSM 22 7 14 63 7 14 Electrical terminal diagram...

Страница 64: ...SA3 Switch C2SS2 10B 10 Cooling pump On Off 03034503SA3 SA4 Switch C2SS2 10B 10 Change over switch left right 03034503SA4 SB0 Emergency stop button C2SS2 10B 10 Emergency stop 03034503SB0 SB1 Stop but...

Страница 65: ...eplace the bit holder Impossible to mount drill chuck Dirt grease or oil on the inner taper surface of thedrilling head spindle Clean surface well Keep surface free of grease Motor does not start Moto...

Страница 66: ...s Excessive slack in bearing Working spindle goes up and down Adjustment strip loose Chuck loose Tool dull Piece loose Re adjust bearing slack or replace bearing Re adjust bearing slack fixed bearing...

Страница 67: ...tice 9 2 Terminology Glossary Item Explanation Drift Tool for removing the bit or the drill chuck from the bit holder spindle Drill chuck Fixture for holding the bit Drilling head Upper part of the ge...

Страница 68: ...authorized recommendations opinions or advice as to the choice installation or use of products Product Suitability Many jurisdictions have codes and regulations governing sales construction installati...

Страница 69: ...TOP button 11 Emissions 17 H Hazards Classification 6 L LIMITED WARRANTY 68 O Obligations Operator 9 operating material 17 Other pictograms 7 S Safety 14 Devices 10 during operation 14 Warnings 6 Safe...

Страница 70: ...2014 US Page 70 Geared drill B50 GSM Version 1 0 3 22 07 2014 Index OPTIMUM M A S C H I N E N G E R M A N Y...

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