Pump Service Manual
XD5-100-A1
Phone: (402) 727-9700
Website: www.Oilgear.com
905 S. Downing Street, Fremont, NE 68025
Page 5 of 31
Issue Date: 1/4/2021
910003
DO NOT heat hydraulic pipe. The carbon content of this
steel tube is such that if heated for bending, and either
water or air quenched, the pipe may lose its ductility
and thereby be subject to failure under high pressure
conditions. Serious injury can result. Damaged or
leaking pipes must be replaced before the system is
returned to service. Please contact Oilgear if you
require assistance or have questions.
All hydraulic pressure must be relieved from the
hydraulic system prior to removing any components
from the system. To relieve the hydraulic pressure from
the hydraulic system, turn off the motor and operate
the control panel with the key in the ON position.
Failure to comply can result in serious injury. If you
have any questions concerning relieving the hydraulic
pressure from the system, please contact Oilgear.
Hydraulic components can be heavy. Use caution while
lifting these components. Serious personal injury can
be avoided with proper handling of the components.
Please contact Oilgear if you require assistance, when
performing hydraulic test procedures, use the proper
hydraulic gauges. Installing an incorrect test gauge
could result in serious injury if the gauge fails. Use
properly rated hydraulic hoses to allow the test gauge
to be read away from moving parts and functions.
Increasing
hydraulic
pressure
beyond
the
recommendations may result in serious damage to the
pump and system or serious personal injury and may
void the Oilgear Warranty. If you have questions
concerning hydraulic pressures or testing procedures,
please contact Oilgear before attempting the test
procedures or making adjustments.
An Oilgear pump must not be modified in any way
without authorization from Oilgear. Modifications
may not comply with safety standards, including ANSI
safety standards, and may result in serious personal
injury. Please contact Oilgear if you require assistance.
Any Oilgear pump safety decals must be replaced
anytime they are damaged, missing, or cannot be read
clearly. Failure to have proper decals in place can
result in serious injury or death. (If you require safety
decals, please contact Oilgear for replacement safety
decals, at no charge.)
Be sure everyone is clear of the area around the
hydraulic system before operating after servicing.
Remain attentive at all times when operating to check
your work until you are completely sure it is safe to
return to service. Failure to heed this warning may
result in serious personal injury or death.
Wear the proper protective clothing when operating,
servicing or maintaining the hydraulic system or the
Oilgear pump. Wear the correct protective gear,
safety glasses, gloves, and safety shoes. Serious injury
can result without proper protective gear.
Make sure to keep hands and feet and other parts of
your body clear of revolving or moving parts. Failure
to comply can cause serious injury.
DO NOT wear watches, rings, or jewelry while working
with electrical and mechanical equipment. These items
can be hazardous and can cause serious and painful
injuries if they come into contact with electrical wires,
moving parts, or hydraulic equipment.
