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OilGear XD5-100-A1, Руководство по обслуживанию

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Pump Service Manual 

XD5-100-A1

 

 

Phone:    (402) 727-9700 
Website: www.Oilgear.com

 

905 S. Downing Street, Fremont, NE 68025 

Page 26 of 31 

Issue Date:  1/4/2021 

910003 

10.2

 

Maximum Volume Stop Kit 

 

Item No. 

Description 

AS568  
O-Ring 
Number 

Quantity 

701 

MVS Bonnet 

 

1 

702 

MVS Stem 

 

1 

703 

Jam Nut 

 

1 

704 

Rolled Pin 

 

1 

705 

O-Ring, Bonnet 

-912 

1 

706 

O-Ring, Stem 

-014 

1 

707 

Back-Up Ring, Stem 

-014 

1 

 

Please note the material 

–

 Viton, Buna, or EPR 

–

 when ordering kits.   

10.3

 

Control Block Kit 

 

Item No. 

Description 

AS568  
O-Ring 
Number 

Quantity 

801 

Control Block 

 

1 

802 

#2 SAE Hollow Hex Plug 

 

3 

803 

Koenig Plug 

 

3 

804 

Control Spool 

 

2 

805 

Compensator Seat 

 

1 

806 

Compensator Spring 

 

1 

807 

Compensator Bonnet 

 

1 

808 

O-Ring, Compensator Bonnet 

-912 

1 

809 

Compensator Stem 

 

1 

810 

O-Ring, Compensator Stem 

-017 

1 

811 

Jam Nut, Compensator Stem 

 

1 

812 

Push Nut 

 

1 

813 

Load Sense Seat 

 

1 

814 

Load Sense Spring 

 

1 

815 

Load Sense Bonnet 

 

1 

816 

O-Ring, Load Sense Bonnet 

-906 

1 

817 

Load Sense Stem 

 

1 

818 

O-Ring, Load Sense Stem and Valve Plate Ports 

-010 

5 

819 

Back-Up O-Ring, Load Sense Stem 

-010 

1 

820 

Jam Nut, Load Sense Stem 

 

1 

821 

Control Block Screws 

 

4 

 

Please note the material 

–

 Viton, Buna, or EPR 

–

 when ordering kits.   

 

Содержание XD5-100-A1

Страница 1: ...operation maintenance and troubleshooting of Oilgear s XD5 100 variable piston pump 2 Reference Material 2 1 General Reference Description Bulletin Number Oilgear Fluid Recommendation 90000 Oilgear F...

Страница 2: ...oad Sense P 1NN F or P 1NN B 10 6 1 3 Remote Pressure Compensator P RNN 12 6 1 4 Remote Pressure Compensator and Load Sense P 1NN F 14 6 1 5 Reconfiguring the Pressure Comp Load Sense Control 15 6 2 M...

Страница 3: ...phasize information provided or provide additional information which may be of benefit 4 2 Warnings This service information is designed for the maintenance of your Oilgear product It contains the inf...

Страница 4: ...equipment unless they are fully supported or blocked Failure to follow this procedure can result in serious injury or death Use correct hoses fittings and adapters with the correct SAE rating when rep...

Страница 5: ...damage to the pump and system or serious personal injury and may void the Oilgear Warranty If you have questions concerning hydraulic pressures or testing procedures please contact Oilgear before atte...

Страница 6: ...VALUE Theoretical Max Displacement In 3 rev cc rev 6 00 98 4 Rated Continuous Pressure psi bar 5 000 350 Peak Pressure psi bar 5 800 400 Maximum Speed with a flooded inlet RPM 2 600 Outlet Flowrate 1...

Страница 7: ...A1 Phone 402 727 9700 Website www Oilgear com 905 S Downing Street Fremont NE 68025 Page 7 of 31 Issue Date 1 4 2021 910003 5 4 Performance Chart and Inlet Condition Figure 2 XD5 100 Performance Char...

Страница 8: ...n discusses options and adjustments related to the Control Block 6 1 Pressure Compensator with Load Sense XD5 s standard Pressure Comp Load Sense control can be adapted to run in the following ways Pr...

Страница 9: ...control will de stroke the pump until Pcomp Po Please note that the compensator will de stroke the pump until Qo 0 if Po continues to exceed Pcomp 6 1 1 2 How to Adjust The Pressure Compensator is ad...

Страница 10: ...oss the restriction in the system is always equal to Pls Flow is proportional to the restriction area size and the pressure differential If the restriction increases or decreases the Control will chan...

Страница 11: ...0 ms Recovery Time 80 ms 6 1 2 4 Bleed Down Orifice Option P 1NN B Option An optional bleed orifice can be installed to increase load sense stability The bleed orifice is installed in OP9 which is und...

Страница 12: ...ed to the LS RP Port on the Valve Plate as shown in Figure 8 For more information on the circuit please see the circuit diagram in Section 6 1 3 5 Additionally 2 values are chosen and adjusted in the...

Страница 13: ...te 1 4 2021 910003 6 1 3 5 Circuit Diagram OP 16 has a 0 031 in ORIFICE OP 9 is PLUGGED OP 6 is PLUGGED The customer supplied Remote Compensator circuit is plumbed into the LS RP Port The Remote Compe...

Страница 14: ...circuit A flow restriction between the outlet of the pump and the implements like an orifice or a flow control valve A pressure signal from the circuit downstream of the restriction and plumbed into...

Страница 15: ...ensator and Load Sense components The Remote Compensator requires a flowrate of approximately 0 25 GPM All internal plugs and orifices use 1 16 NPT plugs and 5 32 internal hex wrenches 6 1 5 Reconfigu...

Страница 16: ...de the MVS option this port will simply be plugged To change the maximum displacement of the pump loosen the locknut and turn the adjuster in or out to reach the desired maximum displacement Turning t...

Страница 17: ...their cases full of hydraulic fluid during operation If a pump is installed with its driveshaft oriented vertically and its mounting flange pointing up an air bubble can be trapped inside case near th...

Страница 18: ...0 A1 Phone 402 727 9700 Website www Oilgear com 905 S Downing Street Fremont NE 68025 Page 18 of 31 Issue Date 1 4 2021 910003 7 4 Mounting Flange Lifting Hook and Rotation Designation 7 5 Driveshafts...

Страница 19: ...Manual XD5 100 A1 Phone 402 727 9700 Website www Oilgear com 905 S Downing Street Fremont NE 68025 Page 19 of 31 Issue Date 1 4 2021 910003 7 7 Clearance Dimensions 7 8 Center of Gravity and Dry Weigh...

Страница 20: ...Pump Service Manual XD5 100 A1 Phone 402 727 9700 Website www Oilgear com 905 S Downing Street Fremont NE 68025 Page 20 of 31 Issue Date 1 4 2021 910003 7 9 Valve Plate Views...

Страница 21: ...Pump Service Manual XD5 100 A1 Phone 402 727 9700 Website www Oilgear com 905 S Downing Street Fremont NE 68025 Page 21 of 31 Issue Date 1 4 2021 910003 7 10 Tandem Mount Adapters...

Страница 22: ...ponents Replace Loss of Pressure Worn piston pump Inspect components Replace Worn or grooved cylinder barrel and or valve plate mating surfaces Worn piston shoe assemblies or piston bores in cylinder...

Страница 23: ...e pressure must be less than 25 psi 1 7 bar For higher case pressures special shaft seals are required contact our Customer Service Each drain line must be a separate line unrestricted full sized and...

Страница 24: ...een to dry clean and refill case to level mark and install screen Refer to the manufacturer s recommendations Fluid Filling and Starting Recommendations Refer to instruction plate on the unit reservoi...

Страница 25: ...r 4 Hollow Hex Plug 904 2 505 O Ring TS Adapter to Coverplate TS Pump with Coverplate 135 1 505 O Ring Tandem Pump Adapter Valve Plate to Flange 042 1 506 O Ring Tandem Pump Adapter B2 Adapter to Pump...

Страница 26: ...n AS568 O Ring Number Quantity 801 Control Block 1 802 2 SAE Hollow Hex Plug 3 803 Koenig Plug 3 804 Control Spool 2 805 Compensator Seat 1 806 Compensator Spring 1 807 Compensator Bonnet 1 808 O Ring...

Страница 27: ...Pump Service Manual XD5 100 A1 Phone 402 727 9700 Website www Oilgear com 905 S Downing Street Fremont NE 68025 Page 27 of 31 Issue Date 1 4 2021 910003 10 4 Exploded Drawings...

Страница 28: ...Pump Service Manual XD5 100 A1 Phone 402 727 9700 Website www Oilgear com 905 S Downing Street Fremont NE 68025 Page 28 of 31 Issue Date 1 4 2021 910003...

Страница 29: ...Pump Service Manual XD5 100 A1 Phone 402 727 9700 Website www Oilgear com 905 S Downing Street Fremont NE 68025 Page 29 of 31 Issue Date 1 4 2021 910003...

Страница 30: ...Pump Service Manual XD5 100 A1 Phone 402 727 9700 Website www Oilgear com 905 S Downing Street Fremont NE 68025 Page 30 of 31 Issue Date 1 4 2021 910003...

Страница 31: ...Pump Service Manual XD5 100 A1 Phone 402 727 9700 Website www Oilgear com 905 S Downing Street Fremont NE 68025 Page 31 of 31 Issue Date 1 4 2021 910003...

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