OilGear XD5-100-A1 Скачать руководство пользователя страница 3

 

 

 

Pump Service Manual 

XD5-100-A1

 

 

Phone:    (402) 727-9700 
Website: www.Oilgear.com

 

905 S. Downing Street, Fremont, NE 68025 

Page 3 of 31 

Issue Date:  1/4/2021 

910003 

4

 

Safety First 

Read and understand this entire instruction sheet before repairing or adjusting your Oilgear product.  Those who use 
and maintain this equipment must be thoroughly trained and familiar with the product.  If incorrectly used or 
maintained, this product and its equipment can cause severe injury. 

4.1

 

Safety Nomenclature 

The following signal words are used in this instruction sheet to identify areas of concern where your safety may be 
involved.  Carefully read the text and observe any instructions provided to ensure your safety:

 

THIS  SIGNAL  WORD  INDICATES  AN  IMMINENTLY 
HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL 
RESULT IN DEATH OR SERIOUS INJURY. 

 

This  signal  word  indicates  a  potentially  hazardous 
situation which, if not avoided, could result in death or 
serious injury. 

 

This signal word indicates that a potentially hazardous 
situation  exists  which,  if  not  avoided,  may  result  in 
damage to equipment or minor personal injury. 

 

While not directly relevant to the topic 
being  discussed,  the  NOTE  is  used  to 
emphasize  information  provided,  or 
provide  additional  information  which 
may be of benefit.

 

4.2

 

Warnings

 

This  service  information  is  designed  for  the 
maintenance  of  your  Oilgear  product.    It  contains  the 
information on the correct  procedures determined by 
Oilgear for the safe manner of servicing.  Always keep 
this  instruction  sheet  in  a  location  where  it  is  readily 
available  for  the  persons  who  use  and  maintain  the 
product.  Additional copies of this instruction sheet are 
available  through  the  Oilgear  Company.    Visit  our 
website: 

www.oilgear.com

.    Please  contact  us  if  you 

have  any  questions  regarding  the  information  in  this 
instruction bulletin. 

 

The  cleanliness  of  working  on  this 
pump  or  the  hydraulic  system  is 
extremely important to the safety and 
reliability of the pump and the system.  
Always make sure the fittings are clean 
on the outside before removing them 
from  their  connections,  are  capped 
and  plugged  when  removed  and 
placed in a clean rag or container until 
they are reinstalled.

 

 

Some  service  operations  may  require  special  tools  or 
equipment.  If you require information on these items, 
please contact Oilgear before attempting these repairs 
and service operations. 

 

DO  NOT  attempt  to  service  this  machinery  in  an 
environment  where  safety  regulations  are  not 
established and in place. 

 

DO  NOT  operate  the  hydraulic  system  if  a  leak  is 
present. Serious injury may result. 

 

Содержание XD5-100-A1

Страница 1: ...operation maintenance and troubleshooting of Oilgear s XD5 100 variable piston pump 2 Reference Material 2 1 General Reference Description Bulletin Number Oilgear Fluid Recommendation 90000 Oilgear F...

Страница 2: ...oad Sense P 1NN F or P 1NN B 10 6 1 3 Remote Pressure Compensator P RNN 12 6 1 4 Remote Pressure Compensator and Load Sense P 1NN F 14 6 1 5 Reconfiguring the Pressure Comp Load Sense Control 15 6 2 M...

Страница 3: ...phasize information provided or provide additional information which may be of benefit 4 2 Warnings This service information is designed for the maintenance of your Oilgear product It contains the inf...

Страница 4: ...equipment unless they are fully supported or blocked Failure to follow this procedure can result in serious injury or death Use correct hoses fittings and adapters with the correct SAE rating when rep...

Страница 5: ...damage to the pump and system or serious personal injury and may void the Oilgear Warranty If you have questions concerning hydraulic pressures or testing procedures please contact Oilgear before atte...

Страница 6: ...VALUE Theoretical Max Displacement In 3 rev cc rev 6 00 98 4 Rated Continuous Pressure psi bar 5 000 350 Peak Pressure psi bar 5 800 400 Maximum Speed with a flooded inlet RPM 2 600 Outlet Flowrate 1...

Страница 7: ...A1 Phone 402 727 9700 Website www Oilgear com 905 S Downing Street Fremont NE 68025 Page 7 of 31 Issue Date 1 4 2021 910003 5 4 Performance Chart and Inlet Condition Figure 2 XD5 100 Performance Char...

Страница 8: ...n discusses options and adjustments related to the Control Block 6 1 Pressure Compensator with Load Sense XD5 s standard Pressure Comp Load Sense control can be adapted to run in the following ways Pr...

Страница 9: ...control will de stroke the pump until Pcomp Po Please note that the compensator will de stroke the pump until Qo 0 if Po continues to exceed Pcomp 6 1 1 2 How to Adjust The Pressure Compensator is ad...

Страница 10: ...oss the restriction in the system is always equal to Pls Flow is proportional to the restriction area size and the pressure differential If the restriction increases or decreases the Control will chan...

Страница 11: ...0 ms Recovery Time 80 ms 6 1 2 4 Bleed Down Orifice Option P 1NN B Option An optional bleed orifice can be installed to increase load sense stability The bleed orifice is installed in OP9 which is und...

Страница 12: ...ed to the LS RP Port on the Valve Plate as shown in Figure 8 For more information on the circuit please see the circuit diagram in Section 6 1 3 5 Additionally 2 values are chosen and adjusted in the...

Страница 13: ...te 1 4 2021 910003 6 1 3 5 Circuit Diagram OP 16 has a 0 031 in ORIFICE OP 9 is PLUGGED OP 6 is PLUGGED The customer supplied Remote Compensator circuit is plumbed into the LS RP Port The Remote Compe...

Страница 14: ...circuit A flow restriction between the outlet of the pump and the implements like an orifice or a flow control valve A pressure signal from the circuit downstream of the restriction and plumbed into...

Страница 15: ...ensator and Load Sense components The Remote Compensator requires a flowrate of approximately 0 25 GPM All internal plugs and orifices use 1 16 NPT plugs and 5 32 internal hex wrenches 6 1 5 Reconfigu...

Страница 16: ...de the MVS option this port will simply be plugged To change the maximum displacement of the pump loosen the locknut and turn the adjuster in or out to reach the desired maximum displacement Turning t...

Страница 17: ...their cases full of hydraulic fluid during operation If a pump is installed with its driveshaft oriented vertically and its mounting flange pointing up an air bubble can be trapped inside case near th...

Страница 18: ...0 A1 Phone 402 727 9700 Website www Oilgear com 905 S Downing Street Fremont NE 68025 Page 18 of 31 Issue Date 1 4 2021 910003 7 4 Mounting Flange Lifting Hook and Rotation Designation 7 5 Driveshafts...

Страница 19: ...Manual XD5 100 A1 Phone 402 727 9700 Website www Oilgear com 905 S Downing Street Fremont NE 68025 Page 19 of 31 Issue Date 1 4 2021 910003 7 7 Clearance Dimensions 7 8 Center of Gravity and Dry Weigh...

Страница 20: ...Pump Service Manual XD5 100 A1 Phone 402 727 9700 Website www Oilgear com 905 S Downing Street Fremont NE 68025 Page 20 of 31 Issue Date 1 4 2021 910003 7 9 Valve Plate Views...

Страница 21: ...Pump Service Manual XD5 100 A1 Phone 402 727 9700 Website www Oilgear com 905 S Downing Street Fremont NE 68025 Page 21 of 31 Issue Date 1 4 2021 910003 7 10 Tandem Mount Adapters...

Страница 22: ...ponents Replace Loss of Pressure Worn piston pump Inspect components Replace Worn or grooved cylinder barrel and or valve plate mating surfaces Worn piston shoe assemblies or piston bores in cylinder...

Страница 23: ...e pressure must be less than 25 psi 1 7 bar For higher case pressures special shaft seals are required contact our Customer Service Each drain line must be a separate line unrestricted full sized and...

Страница 24: ...een to dry clean and refill case to level mark and install screen Refer to the manufacturer s recommendations Fluid Filling and Starting Recommendations Refer to instruction plate on the unit reservoi...

Страница 25: ...r 4 Hollow Hex Plug 904 2 505 O Ring TS Adapter to Coverplate TS Pump with Coverplate 135 1 505 O Ring Tandem Pump Adapter Valve Plate to Flange 042 1 506 O Ring Tandem Pump Adapter B2 Adapter to Pump...

Страница 26: ...n AS568 O Ring Number Quantity 801 Control Block 1 802 2 SAE Hollow Hex Plug 3 803 Koenig Plug 3 804 Control Spool 2 805 Compensator Seat 1 806 Compensator Spring 1 807 Compensator Bonnet 1 808 O Ring...

Страница 27: ...Pump Service Manual XD5 100 A1 Phone 402 727 9700 Website www Oilgear com 905 S Downing Street Fremont NE 68025 Page 27 of 31 Issue Date 1 4 2021 910003 10 4 Exploded Drawings...

Страница 28: ...Pump Service Manual XD5 100 A1 Phone 402 727 9700 Website www Oilgear com 905 S Downing Street Fremont NE 68025 Page 28 of 31 Issue Date 1 4 2021 910003...

Страница 29: ...Pump Service Manual XD5 100 A1 Phone 402 727 9700 Website www Oilgear com 905 S Downing Street Fremont NE 68025 Page 29 of 31 Issue Date 1 4 2021 910003...

Страница 30: ...Pump Service Manual XD5 100 A1 Phone 402 727 9700 Website www Oilgear com 905 S Downing Street Fremont NE 68025 Page 30 of 31 Issue Date 1 4 2021 910003...

Страница 31: ...Pump Service Manual XD5 100 A1 Phone 402 727 9700 Website www Oilgear com 905 S Downing Street Fremont NE 68025 Page 31 of 31 Issue Date 1 4 2021 910003...

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