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Introduction to the maintenance tasks

Introduction

This manual is intended for trained and certified operators who received the special maintenance
training for the printer. Therefore, this manual is only intended as a reference guide for the
described maintenance procedures.

On the control panel, you must always press [Next] to continue with the next step, or [Finish] to
complete a maintenance task. After you finished a maintenance task, the control panel will also
ask you to restart the system. The procedures in this manual only describe the physical
maintenance actions.

NOTE

In this manual and on the control panel, the trained and certified operator is referred to as the

key operator

.

NOTE

Only a key operator is allowed to perform the maintenance tasks that are described in this

manual. You need to have access rights to perform maintenance tasks. A maintenance session

can involve more than 1 maintenance task. A maintenance session ends when you leave the

maintenance screen that displays the maintenance tasks.

CAUTION

The key operator executes the maintenance tasks inside the machine. The key operator must be

aware of the risks of working inside the machine. The key operator must be trained to execute

the described maintenance actions before the key operator can execute these actions.

CAUTION

When you do not follow the procedures as described, there is a risk of electrical shock.

CAUTION

When you do not follow the procedures as described, there is a risk of injury because of moving

parts.

The maintenance levels

The machine is a high-volume production printer. Therefore, a short downtime due to required
maintenance is very important to you. To help you reduce the downtime, 2 levels of maintenance
tasks which key operators can carry out are defined. The following table gives an overview of the
maintenance levels and the respective maintenance tasks.

Overview of the maintenance tasks

Maintenance level

Maintenance task

Where to find more information

1

Replace the cleaners

Replace the cleaners on page 14

Lock the clean units

•

Lock the clean unit (left) on
page 34

•

Lock the clean unit (right) on
page 36

4

Introduction to the maintenance tasks

Chapter 1 - Introduction

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Содержание VarioPrint 6000 Plus Line

Страница 1: ...Maintenance guide Océ VarioPrint 6000 line VarioPrint 6180 6220 6270 6330 ...

Страница 2: ...ROVIDED HEREIN INCLUDING WITHOUT LIMITATION THEREOF WARRANTIES AS TO MARKETABILITY MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OF USE OR NON INFRINGEMENT OCÉ SHALL NOT BE LIABLE FOR ANY DIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE OR LOSSES OR EXPENSES RESULTING FROM THE USE OF THE CONTENTS OF THIS PUBLICATION Océ reserves the right to revise this publication and to make changes f...

Страница 3: ...ance task 33 Lock the clean unit left 34 Lock the clean unit right 36 Chapter 3 Maintenance tasks Level 2 39 Remove sheets from the process modules 40 Remove sheets from the interface module 40 Open the doors 41 Remove sheets at the top cover 42 Remove sheets at the inner covers 43 Remove sheets from the registration unit 46 Remove the preheat unit 48 Disassemble and assemble the preheat unit 50 I...

Страница 4: ...ean units 76 Lift the clean units 77 Lift the TTF units 78 Prepare for cleaning 80 Clean the glue cleaning rollers 81 Close the TTF units 82 Lower the clean units 85 Lock the clean units 86 Close the covers 87 Finish the maintenance task 89 Chapter 4 Optional light weight media module 91 Check the filter 92 Replace the filter 93 Remove the air guidance unit 95 Install the air guidance unit 97 Inde...

Страница 5: ...Chapter 1 Introduction ...

Страница 6: ...tions that may lead to death or injury to persons if not performed correctly To use the machine safely always pay attention to these warnings CAUTION Indicates a caution concerning operations that may lead to in jury to persons if not performed correctly To use the ma chine safely always pay attention to these cautions This indication can concern hazards that have a specific CAU TION symbol The ho...

Страница 7: ...tes is highly recommended Body protection symbols This manual uses the following body protection symbols to indicate that it is important to protect yourself before performing a specific task or action Symbol Type of symbol Indicates IMPORTANT Hand protection Wear the mentioned type of gloves when you perform this task or action IMPORTANT Eye protection Use the mentioned type of eye protection whe...

Страница 8: ...Manual Main content User Manual Overview of the main system components Work with the control panel Handle and manage the jobs on the control panel Optional finishers and other devices Add media toner and staples Maintenance tasks Replacing parts Cleaning parts Solve a paper jam in the engine module Extended key operator maintenance guide TTF maintenance OPC maintenance Registration adjustment Opti...

Страница 9: ...intenance tasks CAUTION The key operator executes the maintenance tasks inside the machine The key operator must be aware of the risks of working inside the machine The key operator must be trained to execute the described maintenance actions before the key operator can execute these actions CAUTION When you do not follow the procedures as described there is a risk of electrical shock CAUTION When...

Страница 10: ...92 Replace the filter Replace the filter on page 93 Remove the air guidance unit to access the TTF Remove the air guidance unit on page 95 Install the air guidance unit Install the air guidance unit on page 97 Begin maintenance The maintenance section of the System view shows the required or suggested maintenance tasks Here you can only view the maintenance tasks 1 Begin maintenance When you press...

Страница 11: ...n indicates suggested tasks These tasks may be required soon You can select a maintenance task from the list and press Start to start the maintenance wizard Introduction to the maintenance tasks Chapter 1 Introduction 11 Océ VarioPrint 6000 line ...

Страница 12: ... blue orange or red When to replace the cleaners Maintenance icon Description The maintenance icon is blue Maintenance is currently not required The maintenance icon is orange The machine can print another 20 000 images before you must replace the cleaners Your service technician can change this to another number within the range of 10 000 and 50 000 The maintenance icon is red The counter is 0 Th...

Страница 13: ...Chapter 2 Maintenance tasks Level 1 ...

Страница 14: ...e machine Adhesive tape supplied with the machine CAUTION Certain parts of the machine may be hot Therefore always use the special heat and oil resistant fuser gloves Procedure 1 Select the maintenance task from the list of the required and suggested maintenance tasks System view maintenance section press the Start maintenance button 2 Press Start to start the maintenance wizard At the start of th...

Страница 15: ...r to the upper position 2 3 Lift the top covers CAUTION Hot area Use heat resistant gloves CAUTION Make sure that the left hand inner cover is locked in the upper position 7 Unlock the left hand upper cover and lift the left hand inner cover to the upper position 1 Open the doors and covers Chapter 2 Maintenance tasks Level 1 15 Océ VarioPrint 6000 line ...

Страница 16: ...ise to unlock the inner right hand cover 5 When the M0 lock is present unlock the inner right hand cover CAUTION Make sure that the right hand inner cover is locked in the upper position 10 Lift the right hand inner cover to the upper position 6 Lift the right hand inner cover Open the doors and covers 16 Chapter 2 Maintenance tasks Level 1 Océ VarioPrint 6000 line ...

Страница 17: ... area Use heat resistant gloves 1 Use the service key to turn N1 counter clockwise 2 Use the service key to turn M1 counter clockwise 7 Unlock the clean units Unlock the clean units Chapter 2 Maintenance tasks Level 1 17 Océ VarioPrint 6000 line ...

Страница 18: ...an units are locked in the upper position 1 Use the red handle to lift the right hand clean unit 1 to the upper position 2 Use the red handle to lift the left hand clean unit 2 to the upper position 8 Lift the clean units Lift the clean units 18 Chapter 2 Maintenance tasks Level 1 Océ VarioPrint 6000 line ...

Страница 19: ...Do not remove a layer of the sheet cleaner when the cleaner is inside the machine 1 Press both red leaf springs at the end of the right hand sheet cleaner outwards 9 Press the red leaf springs outwards Remove the sheet cleaners Chapter 2 Maintenance tasks Level 1 19 Océ VarioPrint 6000 line ...

Страница 20: ... Remove the sheet cleaner 10 Remove the sheet cleaners 3 Repeat the steps 1 and 2 for the left hand sheet cleaner Remove the sheet cleaners 20 Chapter 2 Maintenance tasks Level 1 Océ VarioPrint 6000 line ...

Страница 21: ...Hot area Use heat resistant gloves 1 Press both red leaf springs at the end of the right hand spiral cleaner outwards 11 Press the red leaf springs outwards Remove the spiral cleaners Chapter 2 Maintenance tasks Level 1 21 Océ VarioPrint 6000 line ...

Страница 22: ...emove the spiral cleaner 12 Remove the spiral cleaners 3 Repeat the steps 1 and 2 for the left hand spiral cleaner Remove the spiral cleaners 22 Chapter 2 Maintenance tasks Level 1 Océ VarioPrint 6000 line ...

Страница 23: ...sive strip 1 2 Use heat resistant adhesive tape at 3 places to stick the end of the layer to the sheet cleaner 2 1 2 13 Recondition the sheet cleaners NOTE Only use a new sheet cleaner if the cylinder does not contain enough clean sheet paper Recondition the sheet cleaners Chapter 2 Maintenance tasks Level 1 23 Océ VarioPrint 6000 line ...

Страница 24: ... spiral cleaner between the red leaf springs 14 Install the spiral cleaners 2 Repeat step 1 for the left hand spiral cleaner NOTE The spiral cleaners only fit in one way Install the spiral cleaners 24 Chapter 2 Maintenance tasks Level 1 Océ VarioPrint 6000 line ...

Страница 25: ...nd sheet cleaner between the red leaf springs 15 Install the sheet cleaners 2 Repeat step 1 for the left hand sheet cleaner NOTE The sheet cleaners only fit in one way Install the sheet cleaners Chapter 2 Maintenance tasks Level 1 25 Océ VarioPrint 6000 line ...

Страница 26: ...e to unlock the locking mechanism 1 2 Lower the right hand clean unit into the locked position 2 3 Lift the left hand clean unit and push the red handle to unlock the locking mechanism 3 4 Lower the left hand clean unit into the locked position 4 16 Lower the clean units Lower the clean units 26 Chapter 2 Maintenance tasks Level 1 Océ VarioPrint 6000 line ...

Страница 27: ...an units Procedure 1 Use the service key to turn N1 clockwise 2 Use the service key to turn M1 clockwise 17 Lock the clean units Lock the clean units Chapter 2 Maintenance tasks Level 1 27 Océ VarioPrint 6000 line ...

Страница 28: ...ush down the inner right hand cover Turn the M0 lock with the service key clockwise to lock the inner right hand cover NOTE Remove the service key 19 When the M0 lock is present lock the inner right hand cover 3 Lift the right hand top cover to the upper position 1 Close the covers 28 Chapter 2 Maintenance tasks Level 1 Océ VarioPrint 6000 line ...

Страница 29: ... hand inner cover 2 20 Close the left hand inner cover 5 Close the left hand top cover 1 6 Close the right hand top cover 2 21 Close the top covers Close the covers Chapter 2 Maintenance tasks Level 1 29 Océ VarioPrint 6000 line ...

Страница 30: ...tools and materials Cleaner K D wrench Cleaning pad 22 Required tools and materials 2 Use a D wrench to push and turn K3 clockwise 24 Use a D wrench to push K3 Clean the frame unit 30 Chapter 2 Maintenance tasks Level 1 Océ VarioPrint 6000 line ...

Страница 31: ...e the frame unit outwards 26 Move the frame unit outwards 4 Clean the frame unit with a cleaning pad 27 Clean the frame unit with a cleaning pad Clean the frame unit Chapter 2 Maintenance tasks Level 1 31 Océ VarioPrint 6000 line ...

Страница 32: ...D wrench to push and turn K3 anticlockwise into the locked position 29 Turn K3 counter clockwise into the locked position 7 Repeat the steps 2 6 for the left hand frame unit L3 Clean the frame unit 32 Chapter 2 Maintenance tasks Level 1 Océ VarioPrint 6000 line ...

Страница 33: ... of the front doors 31 Close the front doors 3 Close the lower door 4 On the operator panel confirm that you successfully replaced the cleaners 5 Press Stop to close the maintenance screen The machine is turned on Finish the maintenance task Chapter 2 Maintenance tasks Level 1 33 Océ VarioPrint 6000 line ...

Страница 34: ...tion Then the operator panel will display this maintenance task Required tools Service key supplied with the machine Socket wrench 10 supplied with the machine Procedure 1 Press Start to start the maintenance wizard At the start of the procedure the machine is turned off CAUTION Wait until the machine is turned off Opening the doors too soon can possibly cause injury 2 Use socket wrench 10 to loos...

Страница 35: ...ench 10 to tighten the bolt of the front doors 34 Close the front doors 7 On the operator panel confirm that you successfully locked the clean unit 8 Press Stop to close the maintenance screen The machine is turned on Lock the clean unit left Chapter 2 Maintenance tasks Level 1 35 Océ VarioPrint 6000 line ...

Страница 36: ...tion Then the operator panel will display this maintenance task Required tools Service key supplied with the machine Socket wrench 10 supplied with the machine Procedure 1 Press Start to start the maintenance wizard At the start of the procedure the machine is turned off CAUTION Wait until the machine is turned off Opening the doors too soon can possibly cause injury 2 Use socket wrench 10 to loos...

Страница 37: ...ench 10 to tighten the bolt of the front doors 37 Close the front doors 7 On the operator panel confirm that you successfully locked the clean unit 8 Press Stop to close the maintenance screen The machine is turned on Lock the clean unit right Chapter 2 Maintenance tasks Level 1 37 Océ VarioPrint 6000 line ...

Страница 38: ...Lock the clean unit right 38 Chapter 2 Maintenance tasks Level 1 Océ VarioPrint 6000 line ...

Страница 39: ...Chapter 3 Maintenance tasks Level 2 ...

Страница 40: ...supplied with the machine Socket wrench 10 supplied with the machine Heat resistant gloves supplied with the machine CAUTION Certain parts of the machine may be hot Therefore always use the special heat and oil resistant fuser gloves Procedure 1 Open the front door of the interface module 2 Remove the sheets at B4 B4 38 Remove the sheets at B4 3 Close B4 Also push the rear side of B4 to close B4 c...

Страница 41: ...UTION Wait until the machine is turned off Opening the doors too soon can possibly cause injury 2 Use socket wrench 10 to loosen the bolt of the front doors 2 3 Open the front doors 3 39 Open the front doors Open the doors Chapter 3 Maintenance tasks Level 2 41 Océ VarioPrint 6000 line ...

Страница 42: ...at the top cover 1 2 Lift the right hand top cover to the upper position 2 3 Lift the left hand top cover to the upper position 3 40 Remove the sheets at the top cover Remove sheets at the top cover 42 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 43: ...er to the upper position 1 3 Unlock and lower the right hand top cover 2 41 Open the inner covers 1 of 2 4 Only when the M0 lock is present turn the M0 lock with the service key counter clockwise to unlock the inner right hand cover 42 When the M0 lock is present unlock the inner right hand cover CAUTION Make sure that the right hand inner cover is locked in the upper position Remove sheets at the...

Страница 44: ...lways pull out the sheet straight and in horizontal direction 44 Remove the sheets from the receiving unit 7 Use the service key to turn the axle of the transfuse pinch clockwise The transfuse pinch gets unlocked 45 Unlock the transfuse pinch Remove sheets at the inner covers 44 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 45: ...onal light weight media module is installed you might have to remove the air guidance unit to remove the sheets Remove the air guidance unit on page 95 Remove the sheets Install the air guidance unit on page 97 Remove sheets at the inner covers Chapter 3 Maintenance tasks Level 2 45 Océ VarioPrint 6000 line ...

Страница 46: ...pening the drawer can be difficult due to jammed media 2 1 C1 47 Open the registration unit 3 Remove the sheets at C2 C3 and C4 C2 C3 C4 48 Remove the sheets from the registration unit CAUTION Hot area Remove sheets from the registration unit 46 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 47: ...e preheat unit 49 Remove the sheets below the preheat unit 5 Close drawer C1 NOTE Do not turn handle C1 C1 50 Close drawer C1 Remove sheets from the registration unit Chapter 3 Maintenance tasks Level 2 47 Océ VarioPrint 6000 line ...

Страница 48: ... preheat unit 51 Unlock the preheat unit 2 Pull out the unit as far as possible 1 52 Pull the unit out 3 Lift the red handle and pull the unit further outwards 2 2 53 Pull the unit out further 4 Lower the front of the unit and remove the unit Remove the preheat unit 48 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 49: ...5 Put the unit on a heat resistant base Make sure that the left hand side is on top Remove the preheat unit Chapter 3 Maintenance tasks Level 2 49 Océ VarioPrint 6000 line ...

Страница 50: ... preheat unit plate outwards and pull out the plate 54 Disassemble the preheat unit 2 Turn both belts to remove the sheets inside the preheat unit 55 Turn the belts 3 Put the preheat unit plate back 56 Assemble the preheat unit Disassemble and assemble the preheat unit 50 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 51: ...4 Remove the sheets below the transfer unit 57 Remove the sheets below the transfer unit Disassemble and assemble the preheat unit Chapter 3 Maintenance tasks Level 2 51 Océ VarioPrint 6000 line ...

Страница 52: ...wheels of the machine 1 58 Install the preheat unit 2 Put the preheat unit in horizontal position and push the unit into the machine 2 59 Push the preheat unit into the machine 3 Replace and tighten the bolts of the preheat unit 3 3 60 Tighten the bolts Install the preheat unit 52 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 53: ...4 Turn handle C1 anticlockwise to lock the registration unit C1 61 Lock the registration unit Install the preheat unit Chapter 3 Maintenance tasks Level 2 53 Océ VarioPrint 6000 line ...

Страница 54: ... area Use heat resistant gloves 1 Use the service key to turn N1 counter clockwise 2 Use the service key to turn M1 counter clockwise 62 Unlock the clean units Unlock the clean units 54 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 55: ...ppears IMPORTANT A sheet on one of the spiral cleaners or on both spiral cleaners will seriously damage the machine 3 Check whether there is a sheet on one of the spiral cleaners If not go to step 4 If there is go to step 5 4 Press No if the spiral cleaners do not have sheets on them 5 Press Yes if there is a sheet on one of the spiral cleaners Now you must follow the procedures for removing recon...

Страница 56: ...e to unlock the locking mechanism 1 2 Lower the right hand clean unit into the locked position 2 3 Lift the left hand clean unit and push the red handle to unlock the locking mechanism 3 4 Lower the left hand clean unit into the locked position 4 64 Lower the clean units Lower the clean units 56 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 57: ...an units Procedure 1 Use the service key to turn N1 clockwise 2 Use the service key to turn M1 clockwise 65 Lock the clean units Lock the clean units Chapter 3 Maintenance tasks Level 2 57 Océ VarioPrint 6000 line ...

Страница 58: ...ush down the inner right hand cover Turn the M0 lock with the service key clockwise to lock the inner right hand cover NOTE Remove the service key 67 When the M0 lock is present lock the inner right hand cover 3 Lift the right hand top cover to the upper position 1 Close the covers 58 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 59: ... hand inner cover 2 68 Close the left hand inner cover 5 Close the left hand top cover 1 6 Close the right hand top cover 2 69 Close the top covers Close the covers Chapter 3 Maintenance tasks Level 2 59 Océ VarioPrint 6000 line ...

Страница 60: ...hten the bolt of the front doors 70 Close the front doors 3 On the operator panel confirm that you successfully removed the sheets 4 Press Stop to close the maintenance screen The machine is turned on Finish the maintenance task 60 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 61: ...set pads at hand Required tools Service key supplied with the machine Socket wrench 10 supplied with the machine Cleaning gloves supplied with the machine Procedure 1 Select the maintenance task from the list of the required and suggested maintenance tasks System view maintenance section press the Start maintenance button 2 Press Start to start the maintenance wizard At the start of the procedure ...

Страница 62: ...key to push and turn L3 counter clockwise 4 Use the service key to push and turn L4 counter clockwise 5 Use the service key to turn L5 clockwise L1 L2 L3 L4 L5 72 Unlock the OPC unit 6 Use the red handle to move the OPC unit as far outward as possible 73 Move the OPC unit out Unlock the OPC unit left 62 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 63: ...he spot s are in the indicated area NOTE In this area the OPC has a hard bottom surface which is required to enable proper cleaning without damaging the OPC belt 75 Position the spot s in the indicated area 3 Apply a small amount of Cleaner J on an offset pad 4 Clean the spot s with this offset pad When you cannot clean the spots with Cleaner J use Cleaner P Clean the OPC belt left Chapter 3 Maint...

Страница 64: ... 76 Clean the OPC 5 Carefully remove all Cleaner from the OPC belt Use new offset pads for this Clean the OPC belt left 64 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 65: ...OPC unit in 3 Use the service key to turn L5 counter clockwise into the locked position 4 Use the service key to turn L4 clockwise into the locked position 5 Use the service key to turn L3 clockwise into the locked position 6 Use the service key to turn L2 clockwise into the locked position 7 Use the service key to turn L1 clockwise into the locked position L1 L2 L3 L4 L5 79 Lock the OPC unit Lock...

Страница 66: ...t of the front doors 80 Close the front doors 3 Close the lower door 4 On the operator panel confirm that you successfully cleaned the OPC belt 5 Press Stop to close the maintenance screen The machine is turned on Finish the maintenance task 66 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 67: ...set pads at hand Required tools Service key supplied with the machine Socket wrench 10 supplied with the machine Cleaning gloves supplied with the machine Procedure 1 Select the maintenance task from the list of the required and suggested maintenance tasks System view maintenance section press the Start maintenance button 2 Press Start to start the maintenance wizard At the start of the procedure ...

Страница 68: ...to push and turn K3 clockwise 4 Use the service key to push and turn K4 clockwise 5 Use the service key to turn K5 counter clockwise K1 K2 K3 K4 K5 82 Unlock the OPC unit 6 Use the red handle to move the OPC unit as far outward as possible 83 Move the OPC unit out Unlock the OPC unit right 68 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 69: ...he spots are in the indicated area NOTE In this area the OPC has a hard bottom surface which is required to enable proper cleaning without damaging the OPC belt 85 Position the spots in the indicated area 3 Apply a small amount of Cleaner J on an offset pad 4 Clean any spots with this offset pad When you cannot clean the spots with Cleaner J use Cleaner P Clean the OPC belt right Chapter 3 Mainten...

Страница 70: ... 86 Clean the OPC 5 Carefully remove all Cleaner from the OPC belt Use new offset pads for this Clean the OPC belt right 70 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 71: ...3 Use the service key to turn K5 clockwise into the locked position 4 Use the service key to turn K4 counter clockwise into the locked position 5 Use the service key to turn K3 counter clockwise into the locked position 6 Use the service key to turn K2 counter clockwise into the locked position 7 Use the service key to turn K1 counter clockwise into the locked position K1 K2 K3 K4 K5 89 Lock the O...

Страница 72: ...t of the front doors 90 Close the front doors 3 Close the lower door 4 On the operator panel confirm that you successfully cleaned the OPC belt 5 Press Stop to close the maintenance screen The machine is turned on Finish the maintenance task 72 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 73: ...lied with the machine Socket wrench 10 supplied with the machine Heat resistant gloves supplied with the machine Offset pads supplied with the machine Large sheets of paper to protect the OPC Océ Cleaner P supplied with the machine Océ Cleaner K Océ Cleaner T CAUTION Hot area Use heat resistant gloves Procedure 1 Select the maintenance task from the list of the required and suggested maintenance t...

Страница 74: ...pper position 2 92 Lift the top covers CAUTION Hot area Use heat resistant gloves CAUTION Make sure that the left hand inner cover is locked in the upper position 7 Unlock the left hand upper cover and lift the left hand inner cover to the upper position 1 Open the doors and covers 74 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 75: ...ise to unlock the inner right hand cover 94 When the M0 lock is present unlock the inner right hand cover CAUTION Make sure that the right hand inner cover is locked in the upper position 10 Lift the right hand inner cover to the upper position 95 Lift the right hand inner cover Open the doors and covers Chapter 3 Maintenance tasks Level 2 75 Océ VarioPrint 6000 line ...

Страница 76: ... area Use heat resistant gloves 1 Use the service key to turn N1 counter clockwise 2 Use the service key to turn M1 counter clockwise 96 Unlock the clean units Unlock the clean units 76 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 77: ...an units are locked in the upper position 1 Use the red handle to lift the right hand clean unit to the upper position 1 2 Use the red handle to lift the left hand clean unit to the upper position 2 97 Lift the clean units Lift the clean units Chapter 3 Maintenance tasks Level 2 77 Océ VarioPrint 6000 line ...

Страница 78: ...r guidance unit before you can lift the TTF units Remove the air guidance unit on page 95 CAUTION Hot area Use heat resistant gloves 2 Use socket wrench 10 to loosen the two bolts of the right hand TTF Unit 3 Lift the right hand TTF unit using the metal bar at the front side Lift the TTF units 78 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 79: ...e and turn it counter clockwise 5 Use socket wrench 10 to loosen the two bolts of the left hand TTF Unit 6 Lift the left hand TTF unit using the metal bar at the front side Lift the TTF units Chapter 3 Maintenance tasks Level 2 79 Océ VarioPrint 6000 line ...

Страница 80: ...ON Hot area Use heat resistant gloves 1 Put a minimum of 4 layers of paper under the left hand and the right hand glue cleaning roller to protect the OPC Prepare for cleaning 80 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 81: ...llution you may require different cleaner solutions Procedure 1 Clean the glue cleaning rollers with Océ Cleaner K 2 When the rollers contain white pollution probably PE wax clean the rollers with Océ Cleaner T 3 If the rollers show extreme pollution clean the rollers with Océ Cleaner P first and then clean the rollers with Océ Cleaner T 4 Clean the rollers again with Océ cleaner K to finish the c...

Страница 82: ...red press plates When the red press plates are not present carefully push on the indicated area to close the left hand TTF unit B Screw POS 63 Spring Cable guide A A A 1 2 2 Use socket wrench 10 to tighten the two bolts of the left hand TTF Unit Close the TTF units 82 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 83: ...d press plates When the red press plates are not present carefully push on the indicated area to close the right hand TTF unit B Screw POS 63 Spring Cable guide A A A 1 2 5 Use socket wrench 10 to tighten the two bolts of the right hand TTF Unit CAUTION Hot area Use heat resistant gloves Close the TTF units Chapter 3 Maintenance tasks Level 2 83 Océ VarioPrint 6000 line ...

Страница 84: ...e optional light weight media module was installed install the air guidance unit again Install the air guidance unit on page 97 Close the TTF units 84 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 85: ...e to unlock the locking mechanism 1 2 Lower the right hand clean unit into the locked position 2 3 Lift the left hand clean unit and push the red handle to unlock the locking mechanism 3 4 Lower the left hand clean unit into the locked position 4 98 Lower the clean units Lower the clean units Chapter 3 Maintenance tasks Level 2 85 Océ VarioPrint 6000 line ...

Страница 86: ...an units Procedure 1 Use the service key to turn N1 clockwise 2 Use the service key to turn M1 clockwise 99 Lock the clean units Lock the clean units 86 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 87: ...ush down the inner right hand cover Turn the M0 lock with the service key clockwise to lock the inner right hand cover NOTE Remove the service key 101 When the M0 lock is present lock the inner right hand cover 3 Lift the right hand top cover to the upper position 1 Close the covers Chapter 3 Maintenance tasks Level 2 87 Océ VarioPrint 6000 line ...

Страница 88: ...hand inner cover 2 102 Close the left hand inner cover 5 Close the left hand top cover 1 6 Close the right hand top cover 2 103 Close the top covers Close the covers 88 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 89: ... doors 2 Use socket wrench 10 to tighten the bolt of the front doors 104 Close the front doors 3 Press Stop to close the maintenance screen The machine is turned on Finish the maintenance task Chapter 3 Maintenance tasks Level 2 89 Océ VarioPrint 6000 line ...

Страница 90: ...Finish the maintenance task 90 Chapter 3 Maintenance tasks Level 2 Océ VarioPrint 6000 line ...

Страница 91: ...Chapter 4 Optional light weight media module ...

Страница 92: ...ou can also check the indicator when the maintenance indicator is not displayed Maintenance icon is orange 1 When the maintenance icon is orange go to the maintenance task Check the status of the air filters 2 Start the maintenance task 3 Check the indicator at the rear side of the machine When the indicator is green do not replace the filter When the indicator is red replace all 4 filters 4 Answe...

Страница 93: ...ver 1x 2x 3 Remove all 4 filters 1 Push the blue locking down 2 Rotate the cover clockwise about 30 You must use force 3 Pull the cover downwards 4 Remove the filter 30 1x 4 Install 4 new filters 1 Install the new filter 2 Install the cover upwards 3 Rotate the cover anticlockwise about 30 You must use force 4 Push the blue locking up 5 Install the upper cover of the filter unit 4 Replace the filt...

Страница 94: ...Action 6 Move the handle down to switch on the in coming air Replace the filter 94 Chapter 4 Optional light weight media module Océ VarioPrint 6000 line ...

Страница 95: ... do Use this procedure to remove the air guidance unit to access the TTF for example when you need to remove sheets in the TTF Action CAUTION The TTF area can be hot 1 Disconnect the connector of the air supply hose from the air guidance unit 4 Remove the air guidance unit Chapter 4 Optional light weight media module 95 Océ VarioPrint 6000 line ...

Страница 96: ...the unit to the machine One bolt at the front side and one bolt at the rear side 3 Lift the air guidance unit and put it aside on a safe place Remove the air guidance unit 96 Chapter 4 Optional light weight media module Océ VarioPrint 6000 line ...

Страница 97: ... you performed a maintenance action in the TTF area you must install the air guidance unit again Action CAUTION The TTF area can be hot 1 Take and place back the air guidance unit 2 Connect the connector of the air supply hose to the air guidance unit 4 Install the air guidance unit Chapter 4 Optional light weight media module 97 Océ VarioPrint 6000 line ...

Страница 98: ...e two bolts to attach the air guid ance unit to the machine One bolt at the rear side and one bolt at the front side Install the air guidance unit 98 Chapter 4 Optional light weight media module Océ VarioPrint 6000 line ...

Страница 99: ...ers 24 L Light weight media module air guidance unit 95 97 filter 92 93 Lock Clean unit left 34 Clean unit right 36 M Maintenance Level 1 9 Level 2 9 Maintenance levels 9 Maintenance screen 9 O OPC belt Left 61 Right 67 R Remove air guidance unit 95 Preheat unit 48 Sheet cleaners 19 Spiral cleaners 21 Remove sheets Inner covers 43 Interface module 40 Preheat unit 50 Process modules 40 Registration...

Страница 100: ...Index 100 Océ VarioPrint 6000 line ...

Страница 101: ......

Страница 102: ...da Inc www canon ca Canon Europe Ltd www canon europe com Canon Latin America Inc www cla canon com Canon Australia PTY Ltd www canon com au Canon China Co Ltd www canon com cn Canon Singapore PTE Ltd www canon com sg Canon Hongkong Co Ltd www canon com hk Océ 2006 2017 ...

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