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OPI-POWER LIFT HF 7000-8000-V1.0-EN

Time frame

Position

Type of

maintenance

Person in

charge

Maintenance plan

Annually

7 6 5

1 x / 12

Trained ser-

vice personnel

Hydraulic hose lines

Storage and duration of use

Excerpt from DIN20066:2002-10

• For permitted loading, hoses undergo a natural

change. This limits the duration of use.

• Improper storage, mechanical damage and unper-

mitted loads are the most frequent cause of break-

downs.

• The duration of use of a hose line including any stor-

age time should not exceed six years.

Hose lines are to be replaced if/when,

•

Damage to the outer coating up to the insert (chafe

marks, cuts, cracks).

•

The outer coating becomes brittle (crack formation).

• Deformation from the natural shape in the depres-

surised and pressurised conditions.

• Leakage.

•

Damage or deformation of the mounting fixture.

•

Meandering of the mounting fixture.

•

The lifetime has been exceeded.

Repair of the hose line using the implemented hose /

mounting fixture is not permitted.

Extending the replacement intervals given in the

guideline is possible if the inspection for safe-work con-

dition is done in adjusted, shortened time frames, if re-

quired and by competent personnel.

If there is an extension of the replacement interval, no

situation may occur which could result in injury of em-

ployees or other personnel.

Annually

7 6 5

1 x / 12

Trained ser-

vice personnel

Excerpt from BGR237:

Specifications for the hydraulic hose lines.

Normal specification:

Recommended exchange intervals:

6 years (operation duration including max. 2 years

storage time).

Increased demands e.g. by

• Increased usage times e.g. multi-shift, short cycle

times and pressure impulses.

•

Increased exterior and interior (due to media) influ

ences which significantly reduce the lifetime of the

hose lines.

Recommended exchange intervals:

6 years (operation duration including max. 2 years

storage time).

Содержание POWER LIFT HF 7000

Страница 1: ...POWER LIFT HF 7000 POWER LIFT HF 8000 Serial No Made in Germany OPI POWER LIFT HF 7000 8000 V1 0 EN Operating manual Inspection book including spare parts list Version USA Manual date 13 01 2020...

Страница 2: ...2 OPI POWER LIFT HF 7000 8000 V1 0 EN...

Страница 3: ...itioning the vehicle 27 5 2 Lifting the vehicle 27 5 3 Lift synchronous running controls 27 5 4 Lower the vehicle 27 6 Behaviour in cases of error 28 6 1 Emergency discharge 29 6 2 Moving onto an obst...

Страница 4: ......

Страница 5: ...fety manual AL ST 17 ANSI ALOIM 2008 R2013 Amer ican National Standard for Automotive Lifts Safety Requirement for Operation Inspection and Main tenance ALI WL Series ALI Uniform Warning Label Decals...

Страница 6: ...ributed evenly on all arms The Lift must not be installed in a hazardous loca tion or in washing bays The Lift must be checked by a service technician after initial installation and after repairs or c...

Страница 7: ...ain switch has been turned off and secured and the operating lever is additionally secured against unauthorised use Save these instructions 1 6 Safety devices Nussbaum has designed several saftety fea...

Страница 8: ...trained operator only Authorized personnel only in lift area CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION Use vehicle manufacturer s lift points Always use safety stands when removing or installing...

Страница 9: ...ve the completed forms in the inspection book The lift master forms must record changes to the construction or changes to set up location 1 9 Set up and test the lift Safety relevant work on the lift...

Страница 10: ...e g plug to on site power supply An on site electrical connection between the lift and the power supply is to be done by a qualified electrician see details in the electrical plan The operating compa...

Страница 11: ...__________________________ _________________________ Date Name Signature _________________________ _____________________________________________ _________________________ Date Name Signature _________...

Страница 12: ...8000 600 980 mm 1000 1480 mm 570 1160 mm 1130 1840 mm 570 1160 mm 940 1495 mm 590 865 mm 840 1380 mm 600 980 mm 995 1823 mm 2 3 Changes to the design construction Inspections by a technical expert ar...

Страница 13: ...arm may not happen Lift lowering time approx 70 sec 17 sec Standard operating voltage 1 N PE 230 V 60 Hz Motor capacity HF 7000 2 HP HF 8000 3 HP Motor speed 3450 rpm Operating pressure HF 8000 3900 p...

Страница 14: ...stand der oertlichen Gegebenheiten z B Untergrund etc obliegt nicht unserer Verantwortung Die Ausbildung der Einbausituation muss vom planenden Architekten bzw Statiker im speziellen Fall individuell...

Страница 15: ...n jedoch der Zustand der oertlichen Gegebenheiten z B Untergrund etc obliegt nicht unserer Verantwortung Die Ausbildung der Einbausituation muss vom planenden Architekten bzw Statiker im speziellen Fa...

Страница 16: ...6 OPI POWER LIFT HF 7000 8000 V1 0 EN Clearance around the lift 2 0 20 2 0 20 recommended clearance around the lift 6 recommended clearance above the lift if there is no specification in the datasheet...

Страница 17: ...1 2 Ei 1 3 Dr 1 4 Le 2 1 Kom 2 2 Fo 2 3 Bl MV1 1 2 1 3 1 4 1 4 D 1 1 Ansprechstrom 20l min Ansprechstrom 25l min V01 HF 7000 0 1 SPX 240 POWER UNIT 1 1 983642 PRESSURE SWITCH 1 2 SINGLE VALVE 1 3 9837...

Страница 18: ...rosse 1 4 Leitung 2 1 Komand 2 2 Folgezy 2 3 Blende MV1 1 2 1 3 1 4 1 4 D 1 1 Ansprechstrom 20l min Ansprechstrom 25l min V01 HF 8000 0 1 SPX 280 AC UNIT 1 1 983642 PRESSURE SWITCH 1 2 SINGLE VALVE 1...

Страница 19: ...our knowledge No guarantee is made for the accuracy of enclosed circuit diagrams and switch plans contained in this document This is particularly relevant for switches that were completed by us accord...

Страница 20: ...20 OPI POWER LIFT HF 7000 8000 V1 0 EN...

Страница 21: ...OPI POWER LIFT HF 7000 8000 V1 0 EN 21...

Страница 22: ...22 OPI POWER LIFT HF 7000 8000 V1 0 EN...

Страница 23: ...OPI POWER LIFT HF 7000 8000 V1 0 EN 23...

Страница 24: ...3 S1B 1 CONTACT ELEMENT 1 22MM LPXC01 LOVATO ELECTRIC 996881 14 S1C 1 CONTACT ELEMENT 1 22MM LPXC01 LOVATO ELECTRIC 996881 15 K1 1 RELAY SOCKET FOR POWER RELAY G7L P7LF 06D OMRON 995926 16 K1 1 POWER...

Страница 25: ...instructional materials furnished with the lift back to the owner Shiping parts list POS ITEM NAMES ITEM CODES QUANTITY LOCATION 1 OPERATING COLUMN 235SLK25001 1 BOX MOTOR 230NT02201 1 BOX UNIVERSAL C...

Страница 26: ...LONG 240SL08201 1 BOX 14 UNIV ARM LONG 240SL08202 1 BOX 15 UNIV ARM SHORT 232NSTL28038 2 BOX OTTO MiniMax arms POS ITEM NAMES ITEM CODES QUANTITY LOCATION 13 OTTO ARM MM LONG 235HLNT08001 1 BOX 14 OT...

Страница 27: ...the vehicle After each set down of the vehicle check the lift ing arm positions below the fixture points again and adjust as required Check that there are no people or objects in the hazardous area of...

Страница 28: ...he power supply checked by an electri cian The main switch is not switched on or is de fective Check main switch Lower button defec tive Check function Inform customer service if there is a defect Def...

Страница 29: ...stacle due to operator inattention the lift stops in place To remove the object raise the lift to a height where the object can be removed For this push the Lift button 7 Maintenance and care of the l...

Страница 30: ...x change if there is visible damage Annually 1 12 11 10 9 8 7 6 5 4 3 2 1 x 12 Trained ser vice personnel Lifting arm booms lifting arm bolts carrier plate threaded bolts are to be checked for ease of...

Страница 31: ...ion number 0 8 MoS2 Lightly oiled slide friction number 0 12 Ensured slide friction number 0 14 screw with micro encap sulated plastic Annually 1 12 11 10 9 8 7 6 5 4 3 2 1 x 12 Trained ser vice perso...

Страница 32: ...e treated by using a sand ing cloth A 280 grit If required post treat the areas with a resistant material paint etc Annually 1 12 11 10 9 8 7 6 5 4 3 2 1 x 12 Trained ser vice personnel According to m...

Страница 33: ...ering of the mounting fixture The lifetime has been exceeded Repair of the hose line using the implemented hose mounting fixture is not permitted Extending the replacement intervals given in the guide...

Страница 34: ...t partner Set up is to be done according to the assembly instructions A standard lift may not be set up in explosion en dangered spaces or wash halls Before setting up ensure or make a sufficient foun...

Страница 35: ...he base plates Clean the bore holes by blowing them out with air Insert safety anchors into the holes The manufacturer recommends e g Hilti injection anchors Liebig heavy duty anchors or similar an ch...

Страница 36: ...ume HLP 32 for system hoses and cylinders 11 5 litres HLP 32 After setting up the electrical connection to the lift the hydraulic system can be filled Loosen and remove the unit cover Unscrew the oil...

Страница 37: ...nection 5 Guide the lines from above into the riser of the opposite side and connect to the colour marked positions 6 Fasten the extension using the long screws after the tensioning plate A has been p...

Страница 38: ...he card along with a copy of the completed Manufacturer s Checklist to Nussbaum Automotive Solutions LP 1932 Jordache Court Gastonia NC 28052 Fax 1 704 864 2476 Email warranty nussbaum usa com 8 8 Cha...

Страница 39: ...0 drilling depth mm td 230 min anchorage depth mm hef 100 thickness of concrete mm c see current foundation diagram drawing diameter of bore mm d0 18 thickness of the lift piece mm tfix 0 100 turn ng...

Страница 40: ...ho 108 min anchorage depth mm hef 108 component thickness mm hmin min 138 diameter of bore mm d0 14 attachment thickness mm tfix max 19 turn ng moment Nm Tinst 40 Total length mm I 150 Thread M 12 pi...

Страница 41: ...inspection form i Single and regular safety inspections must be done by a specialist It is recommended to do maintenance at the same time i After a change in construction for example changing the loa...

Страница 42: ...___________________ Condition function lifting arm movement ________________________________ Condition of cross beam ________________________________ Cylinder condition _______________________________...

Страница 43: ..._________________ Condition function lifting arm movement ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________...

Страница 44: ..._______________ Condition function lifting arm movement ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Co...

Страница 45: ..._______________ Condition function lifting arm movement ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Co...

Страница 46: ..._______________ Condition function lifting arm movement ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Co...

Страница 47: ..._______________ Condition function lifting arm movement ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Co...

Страница 48: ..._______________ Condition function lifting arm movement ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Co...

Страница 49: ..._______________ Condition function lifting arm movement ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Co...

Страница 50: ..._______________ Condition function lifting arm movement ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Co...

Страница 51: ..._______________ Condition function lifting arm movement ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Co...

Страница 52: ..._______________ Condition function lifting arm movement ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Co...

Страница 53: ...___________ Condition function lifting arm movement ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Condit...

Страница 54: ......

Страница 55: ...POWER LIFT HF 4600 Serien Nr Serial No N de s rie N de serie N di serie 2 46 HLK HYMAX HF 4600 Made in Germany POWER LIFT HF 7000 POWER LIFT HF 8000 Made in Germany Spare parts list...

Страница 56: ...00 240HLNTK25400 OPPOSITE SIDE LATCH HOLDER 240HLNTK25500 240HLNTK25500 CROSS BEAM 240SLK05840 240SLK05840 LIFTING COLUMN OPERATING SIDE 240SLK25001 240SLK25001 LIFTING COLUMN OPPOSITE SIDE 240SLK2500...

Страница 57: ...E SWITCH 6 240SLK05840 CROSS BEAM COMPLETE 7 240SLK25001 OPERATING COLUMN 8 240SLK25002 COUNTER 9 232SL08210 T4 ARM SHORT 10 235SLNT08001 LIFTING ARM LONG COMPLETE 11 235SLNT08010 LIFTING ARM LONG COM...

Страница 58: ...TE SIDE 2 235SLK25033 OPPOSITE SIDE COLUMN 3 9125_1 A5_3 WASHER 4 97991 M5X16 COUNTERSUNK SCREW 5 9912 M5X10 CYLINDER SCREW 6 240SL09008 COVER PANEL 7 230SLH09047 COVER HOOD 8 240SLK05712 C CHANNEL RI...

Страница 59: ...E SIDE 2 235HLNT25013 OPPOSITE SIDE COLUMN 3 9125_1 A5_3 WASHER 4 97991 M5X16 COUNTERSUNK SCREW 5 9912 M5X10 CYLINDER SCREW 6 240SL09008 COVER PANEL 7 230SLH09045 COVER HOOD 8 240SLK05712 C CHANNEL RI...

Страница 60: ...60 OPI POWER LIFT HF 7000 8000 V1 0 EN Lift rails operator side 235HLNT26001_1 03 04 2018 Secure the screws on the latch strip with Loctite...

Страница 61: ...9934 M5 HEXAGONAL NUT 6 9934 M6 HEXAGONAL NUT 7 9982 M10 HEXAGONAL NUT 8 9931_1 M10X45 HEXAGONAL SCREW 9 97991 M5X16 HEXAGONAL SCREW 10 97991 M6X16 HEXAGONAL SCREW 11 97984 M10X20 CYLINDER SCREW 12 2...

Страница 62: ...4 232NSTL28096 DRAWBAR 5 9934 M5 HEXAGONAL NUT 6 9934 M6 HEXAGONAL NUT 7 9982 M10 HEXAGONAL NUT 8 9931_1 M10X45 HEXAGONAL SCREW 9 97991 M5X16 HEXAGONAL SCREW 10 97991 M6X16 HEXAGONAL SCREW 11 97984 M...

Страница 63: ...OPI POWER LIFT HF 7000 8000 V1 0 EN 63 Universal control with circuit board 000STA03700_1 20 07 2018 Similar to Figure The complete parts list must be taken from the ERP system...

Страница 64: ...OPERATING SIDE LATCH WELDED PART 3 00MNG603160 MAGNET NG6 4 9985 M4 HEXAGONAL NUT DIN985 5 240HLNTK05429 LATCH BOLT 6 240HLNTK05425 LATCH PUSHER 7 9SEM08X012ZN FLANGED BUTTON HEAD SCREW 8 97380M03X06...

Страница 65: ...OPPOSITE SIDE LATCH WELDED PART 3 00MNG603160 MAGNET NG6 4 9985 M4 HEXAGONAL NUT DIN985 5 240HLNTK05429 LATCH BOLT 6 240HLNTK05425 LATCH PUSHER 7 9SEM08X012ZN FLANGED BUTTON HEAD SCREW 8 97380M03X06Z...

Страница 66: ...66 OPI POWER LIFT HF 7000 8000 V1 0 EN SPX 280 Unit USA...

Страница 67: ...OPI POWER LIFT HF 7000 8000 V1 0 EN 67 SPX Unit USA...

Страница 68: ...68 OPI POWER LIFT HF 7000 8000 V1 0 EN Cross beam 240SLK05840_1 07 09 2018...

Страница 69: ...HF 7000 8000 V1 0 EN 69 Switch 230HLNT05733_1 19 12 2016 1 9934 M10 HEXAGONAL NUT 2 9125_2 A10_5 WASHER 3 97984 M4X20 CYLINDER SCREW DIN7984 4 990004 LIMIT SWITCH 5 240HLNT06066 MOUNTING BRACKET 6 912...

Страница 70: ...70 OPI POWER LIFT HF 7000 8000 V1 0 EN Cylinder K HF7000 HF8000 240SLK02501_2...

Страница 71: ...OPI POWER LIFT HF 7000 8000 V1 0 EN 71 Cylinder F HF7000 HF8000 240SLK02602_2...

Страница 72: ...72 OPI POWER LIFT HF 7000 8000 V1 0 EN Lifting arms 235SLNT08300_1 01 07 2014 1 232SL08210 T4 ARM SHORT 2 235SLNT08001 LONG LIFTING ARM 3 235SLNT08010 LONG LIFTING ARM...

Страница 73: ...V1 0 EN 73 Lifting arms 235SL08000_1 23 10 2019 1 235SL08051 OPERATING SIDE LIFTING ARM SHORT 2 235SL08052 OPPOSITE SIDE LIFTING ARM SHORT 3 235SL08002 OPERATING SIDE LIFTING ARM LONG 4 235SL08001 OPP...

Страница 74: ...74 OPI POWER LIFT HF 7000 8000 V1 0 EN Lifting arms 240HLNT08000_2 18 07 2018 1 232NSTL28038 T4 ARM SHORT 2 240SPL08001 OPERATING SIDE LONG LIFTING ARM 3 240SPL08002 OPPOSITE SIDE LONG LIFTING ARM...

Страница 75: ...g arms 235HLNT08200_1 21 03 2019 1 235HLNT08001 OPERATING SIDE LIFTING ARM DG MM FLAT VERSION 2 235HLNT08002 OPPOSITE SIDE LIFTING ARM DG MM FLAT VERSION 3 235SL08051 OPERATING SIDE LIFTING ARM SHORT...

Страница 76: ...2 Jordache Court Gastonia NC 28052 www nussbaum usa com E Mail warranty nussbaum usa com Fax 1 704 864 2476 Service Hotline International 49180 5288911 OPI POWER LIFT HF 7000 8000 V1 0 EN_012020 Artik...

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