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Table of contents

OREWORD

............................................................................................................................................ 3

ECORD OF INSTALLATION

...................................................................................................................... 5

ECORD OF HANDING OVER

.................................................................................................................... 6

INTRODUCTION .............................................................................................................................. 7

1.1

NSTALLATION AND CHECK OF THE AUTOMOTIVE LIFT

..................................................................... 7

1.2

ARNING NOTICES

...................................................................................................................... 7

MASTER DOCUMENT OF THE AUTOMOTIVE LIFT ..................................................................... 8

2.1

IFT

MANUFACTURER

.................................................................................................................. 8

2.2

PPLICATION

............................................................................................................................... 8

2.3

HANGES TO THE CONSTRUCTION

................................................................................................ 8

2.4

ISPLACEMENT OF THE AUTOMOTIVE

LIFT

..................................................................................... 8

2.5

ECLARATION OF CONFORMITY

.................................................................................................... 9

TECHNICAL INFORMATION ......................................................................................................... 10

3.1

ECHNICAL RATINGS

.................................................................................................................. 10

3.3

ATASHEET

.............................................................................................................................. 11

3.4

OUNDATION DIAGRAM

.............................................................................................................. 13

3.5

YDRAULIC DIAGRAM W

O WHEEL FREE JACK

.............................................................................. 14

3.6

YDRAULIC DIAGRAM WITH WHEEL FREE JACK

............................................................................. 15

3.7

LECTRICAL DIAGRAM W

O WHEEL FREE JACK

............................................................................. 16

3.8

LECTRICAL DIAGRAM WITH WHEEL FREE JACK

............................................................................ 18

3.9

ONNECTION

COMMAND

(

PICTURES

) .......................................................................................... 20

SAFETY REGULATIONS .............................................................................................................. 25

OPERATING INSTRUCTIONS ...................................................................................................... 25

5.1

IFTING THE VEHICLE WITH AUTOMOTIVE LIFT

.............................................................................. 25

5.2

OWERING THE VEHICLE WITH AUTOMOTIVE LIFT

......................................................................... 26

5.3

OWERING THE AUTOMOTIVE LIFT IN THE RATCHET STRIP

(

WHEEL ALIGNMENT

) ............................. 26

5.4

AISE THE AUTOMOTIVE LIFT OUT OF THE RATCHET STRIP

............................................................ 26

5.5

IFTING THE VEHICLE WITH WHEEL FREE JACK

............................................................................. 26

5.6

OWERING THE VEHICLE WITH WHEEL FREE JACK

........................................................................ 27

5.7

QUALIZATION OF DRIVE ON RAILS

.............................................................................................. 27

TROUBLESHOOTING ................................................................................................................... 27

6.1

RIVING ON AN OBSTACLE WITH THE MAIN LIFT

............................................................................ 28

6.2

MERGENCY LOWERING IN CASE OF POWER FAILURE OR DEFECTIVE VALVE

.................................. 28

6.3

MERGENCY LOWERING OF THE WHEEL FREE LIFT

....................................................................... 29

INSPECTION AND MAINTENANCE ............................................................................................. 29

7.1

AINTENANCE PLAN OF THE LIFT

................................................................................................ 29

7.2

OW OFTEN MUST THE LIFT BE CLEANED

? ................................................................................... 30

SECURITY CHECK........................................................................................................................ 31

INSTALLATION AND INITIATION ................................................................................................. 31

9.1

EGULATIONS

........................................................................................................................... 31

9.2

RECTING AND DOWELLING THE LIFT

.......................................................................................... 32

9.3

DJUSTING THE RAILS

................................................................................................................ 34

9.4

NITIATION

................................................................................................................................. 34

9.5

ISPLACEMENT OF THE AUTOMOTIVE LIFT

................................................................................... 34

9.6

ONNECTING THE OPERATING UNIT

............................................................................................ 35

9.7

OSITION OF THE COLUMNS

....................................................................................................... 36

IRST SECURITY CHECK BEFORE INSTALLATION

...................................................................................... 39

EGULAR SECURITY CHECK

.................................................................................................................. 40

XTRAORDINARY SECURITY CHECK

....................................................................................................... 45

Содержание 4.65H

Страница 1: ...94 Kehl Bodersweier Tel 49 0 7853 8990 Fax 49 0 78 53 87 87 E mail info nussbaum lifts de http www nussbaum lifts de 4 65H 4 65H plus Automotive Lift date 05 1998 Manual date 01 08 2012 Operating instructions and documentation Serial number Retailer address phone ...

Страница 2: ...2 LOWERING THE VEHICLE WITH AUTOMOTIVE LIFT 26 5 3 LOWERING THE AUTOMOTIVE LIFT IN THE RATCHET STRIP WHEEL ALIGNMENT 26 5 4 RAISE THE AUTOMOTIVE LIFT OUT OF THE RATCHET STRIP 26 5 5 LIFTING THE VEHICLE WITH WHEEL FREE JACK 26 5 6 LOWERING THE VEHICLE WITH WHEEL FREE JACK 27 5 7 EQUALIZATION OF DRIVE ON RAILS 27 6 TROUBLESHOOTING 27 6 1 DRIVING ON AN OBSTACLE WITH THE MAIN LIFT 28 6 2 EMERGENCY LOW...

Страница 3: ...ing with or around the lift Above all chapter 4 Safety Regulations is very important and must be closely adhered to In addition to the safety regulations stated in the operating instructions manual the appropriate safety regulations and the operating procedures of the place of operation must also be considered Obligations of the operator The operator is obliged to allow only those persons to work ...

Страница 4: ...llowed according to the time intervals specified Details regarding the exchange of parts and components as mentioned in the operating instructions are to be adhered to These works must only be carried out by expert personal After maintenance and repair works loose screws nuts and bolts must always be firmly retightened Guarantee and liability Our General conditions of selling and delivering are in...

Страница 5: ...lift was started The installation was carried out by the operating authority competent please delete as applicable The initial safety check was carried out by a competent person before the initial operation The operating authority confirms the correct installation of the automotive lift the competent person confirms the correct initial operation Used dowels type brand Minimum depth of anchorage ob...

Страница 6: ... started up The persons below were familiarized with the operation of the automotive lift after the installation The briefing was performed by an expert from the lift manufacturer or from a franchised dealer date name signature date name signature date name signature date name signature date name signature date name signature date name of expert signature of the expert Your customer service ...

Страница 7: ...checks for the lift They are called experts and competent person in this document Experts are persons i e self employed engineers experts who have received instruction and have experience to check and to test automotive lifts They know the relevant labour and accidents prevention regulations Competent persons are persons i e service technicians of the manufacturer or dealer who have acquired adequ...

Страница 8: ...to install the standard automotive lift in a hazardous location It is also not allowed to carry persons on the lift After construction changes repair or displacement the lift needs to be rechecked by an expert 2 3 Changes to the construction Changes to the construction expert checking resumption of work date kind of change signature of the expert name address of the expert place date signature of ...

Страница 9: ...Operating instructions and documentation 4 65H 4 65 plus 9 2 5 Declaration of conformity ...

Страница 10: ...00 rpm pump capacity 3 cm revolution hydraulic pressure approx 200 bar pressure relief valve approx 220 bar oil tank approx 10 litre viscosity 32 cst sound level 75 dB A connection by customer standard 3 N PE 400V 50 Hz with fuse 16A T Pay attention to the tension of your country 3 2 Safety devices 1 Pressure relief valve Overprint safety of the hydraulic system 2 Holding valve Safety device again...

Страница 11: ...Operating instructions and documentation 4 65H 4 65 plus 11 3 3 Datasheet ...

Страница 12: ...Operating instructions and documentation 4 65H 4 65 plus 12 ...

Страница 13: ...diagram Foundation plan quality of the concrete minimum C20 25 Depth of the foundation minimum 140 mm If the concrete is available the quality of the concrete C20 25 and the minimum depth of 140 mm for the foundation must be guaranteed If length of rail is 5500 mm C 20 25 140 ...

Страница 14: ...part description 0 1 oil tank 0 2 sub oil motor 0 3 gear pump 0 4 filter 0 5 oil level gauge 0 6 hydraulic block complete 0 8 holding valve 0 9 emergency lowering screw 0 10 pressure control valve 0 11 electrical holding valve 0 12 flow control valve 0 13 electrical holding valve 0 14 set screw with a bore hole 1 0 cylinder ...

Страница 15: ...hydraulic block complete 435H01073 0 7 ball valve main lift wheel free lift 980513 0 8 holding valve 980480 0 9 emergency lowering screw 9232TTL42038 0 10 pressure relief valve 232NSTL02082 0 11 magnetic valve 980478 0 12 screen 0 13 magnetic valve 980478 0 15 magnetic valve 980478 0 16 flow control valve 0 17 lowering valve active during lowering 980247 1 0 cylinder main lift 435H02000 2 0 cylind...

Страница 16: ...Operating instructions and documentation 4 65H 4 65 plus 16 3 7 Electrical diagram w o wheel free jack The electrical diagrams for automotive lift 4 35H are also valid for automotive lift 4 65H ...

Страница 17: ...top limit switch main lift S2 limit switch the rope is torn S4 limit switch CE Stop if the main lift is approx 200 mm over the floor S5 override switch K1 K3 relay P2 speaker MG1 electromagnet ratchet MG2 electromagnet ratchet MG3 electromagnet ratchet MG4 electromagnet ratchet GL transformer 230V 24V GL rectifier F1 fuse 0 5 A F2 fuse 5A F3 fuse 10A Y1 override valve soft lowering Y2 valve main l...

Страница 18: ...Operating instructions and documentation 4 65H 4 65 plus 18 3 8 Electrical diagram with wheel free jack ...

Страница 19: ... is torn S4 limit switch CE Stop if the main lift is approx 200 mm over the floor S5 override switch S6 switch automotive lift wheel free jack K1 K3 relay P2 speaker MG1 electromagnet ratchet MG2 electromagnet ratchet MG3 electromagnet ratchet MG4 electromagnet ratchet TR transformer 230V 24V GL rectifier F1 fuse 0 5A F2 fuse 5A F3 fuse 10A F4 fuse 4A Y1 override valve soft lowering Y2 valve main ...

Страница 20: ...nd documentation 4 65H 4 65 plus 20 3 9 Connection command pictures Electrical wiring has to be executed by qualified personnel only Einspeisung supply Bild 1 N PE L1 L3 L2 Einspeisekabel supply lead Kabel Hebebühne lead lift ...

Страница 21: ...Operating instructions and documentation 4 65H 4 65 plus 21 Einspeisung supply Bild 2 N L3 L2 L1 PE ...

Страница 22: ...Operating instructions and documentation 4 65H 4 65 plus 22 Einspeisung supply Bild 3 Bühne lift Einspeisung supply ...

Страница 23: ...Operating instructions and documentation 4 65H 4 65 plus 23 Anschluss contact 12 oder or 22 Anschluss contact 11 oder or 21 Oben Aus Schalter top off switch ...

Страница 24: ...Operating instructions and documentation 4 65H 4 65 plus 24 Schlüsselschalter key switch Ader 5 Ader 1 Ader 2 Ader 3 Ader 4 see also pag 35 ...

Страница 25: ...ed to climb onto the lift or onto a lifted vehicle The automotive lift must be checked by an expert after changes to construction or after repairing carrying pads It is not allowed to start with operations at the lift before the main switch is switched off During lifting or lowering the vehicle must be observed by the operator It is not allowed to install the standard automotive lift in hazardous ...

Страница 26: ...he vehicle on the lift Unlock the sliding plates Position the turn tables under the wheel If necessary use the Jack Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift Press the button lowering in the ratchet at the key switch see pic 1 Press the button so long until all four ratchets are locked 5 4 Raise the autom...

Страница 27: ...s follow these steps put selector switch into mode wheel free jack turn main switch to position lower and hold until both rails have reached the lowest position wheel free jack returns to normal function 6 Troubleshooting If the lift does not work properly the reason for this might be quite simple Please check the lift for the potential reasons mentioned on the following pages If the cause of trou...

Страница 28: ... lifted a bit So it is possible to pull back the ratchets manually Pull back the ratchets manually and lay a suitable support wedge between the ratchet strip and the ratchet Or fix the ratchet with the help of a wire This step should be taken at all four ratchets Loose the lock nut red nut Control the dangerous places of the lift and be sure that there are no objects or people in the immediate are...

Страница 29: ...und the lift To guarantee the utmost availability and to ensure that the lift remains functional maintenance work contracts are organised between our clients and their local retailers A service must be performed at regular intervals of 3 months through the operator in accordance with following service manual If the lift is in continuous operation or in a dirty environment the maintenance rate must...

Страница 30: ... oil must be between the upper and lower markings of the oil level gauge Remove the old oil according to the appropriate regulations Check the hydraulic tubes for leakage It is prescribed VBG 14 52 3 German regulation to exchange the hydraulic hose if its necessary but at least every 6 years Check that all screws and bolts are correctly torque turning moments see the list 7 2 How often must the li...

Страница 31: ... this occasion After changes to the construction of the lift and after serious maintenance works i e welding on carrying parts an extraordinary security check must be performed by an expert This manual contains form with a schedule for the security checks Please us the adequate form for the different security checks The form should remain in this manual after they have been filled out In the follo...

Страница 32: ...fore doweling check concrete floor with quality C 20 25 concrete floor goes to the top edge of the floor In this case the dowels have to be chosen according to picture 6 If the ground is covered with floor tiles the dowels have to be chosen according to picture 7 Tighten the dowels a little Connect power supply Pull the electrical cable 5x 1 5 cable from the hydraulic unit under the rail via the c...

Страница 33: ... handicap of Daimler Chrysler in front left right Difference 1mm in front left behind right Difference 2mm in front left behind right Difference 2mm in front left behind right Difference 2mm in front left right Difference 1mm Adjust the rails with the screws of the ratchet rod on the head plate at the top of the column Raise and lower the lift several times with load Check the torque of the dowels...

Страница 34: ...he lift in the installation record and the form for the security check and authorises the use of the lift Please send the completed installation record to the manufacturer after installation 9 5 Displacement of the automotive lift If the place of installation is to be changed the new place has to be prepared according to the regulations of the first installation The change should be performed in a...

Страница 35: ...red The conductor bunch is coming from the rail Put the cable into the bolt connection at the top of the operating unit 1 Open the operating unit 2 Connect the electrical cable with 7 leads as following described with the operating unit a Every lead of the cable has a number on the side Put the cable in the numerated part and fasten it 3 Cable Nr 6 and Nr 7 are not needed 4 Cable Nr 5 connect it w...

Страница 36: ...Operating instructions and documentation 4 65H 4 65 plus 36 9 7 Position of the columns ...

Страница 37: ... min Verankerungstiefe mm b 70 Betonstärke mm c min 140 Bohrungsdurchmesser mm d 15 Bauteildicke mm e 0 40 Betonqualität min C20 25 normal bewehrt Anzahl der Dübel St abhängig des Hebebühnentyps Anzugsdrehmoment der Dübel 40 Nm min Betonstärke bei Verwendung der oben genannten Dübel ansonsten gelten die Angaben in den Fundamentplänen Es können gleichwertige Dübel anderer namhafter Dübelhersteller ...

Страница 38: ...kerungstiefe mm b 70 70 70 Betonstärke mm c min 140 min 140 min 140 Bohrungsdurchmesser mm d 15 15 15 Bauteildicke mm e 40 65 65 100 100 140 Betonqualität min C20 25 normal bewehrt Anzahl der Dübel St abhängig des Hebebühnentyps Anzugsdrehmoment der Dübel 40 Nm 40Nm 40Nm min Betonstärke bei Verwendung der oben genannten Dübel ansonsten gelten die Angaben in den Fundamentplänen Es können gleichwert...

Страница 39: ...ews Condition operating unit Condition surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function flabby switch Function CE STOP Function condition ratchets Function condition pulleys Function condition slide guidance Condition plugs mark here applicable in case of verifica...

Страница 40: ...tion operating unit Condition surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function flabby switch Function CE STOP Function condition ratchets Function condition pulleys Function condition slide guidance Condition plugs mark here applicable in case of verification mark...

Страница 41: ...tion operating unit Condition surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function flabby switch Function CE STOP Function condition ratchets Function condition pulleys Function condition slide guidance Condition plugs mark here applicable in case of verification mark...

Страница 42: ...tion operating unit Condition surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function flabby switch Function CE STOP Function condition ratchets Function condition pulleys Function condition slide guidance Condition plugs mark here applicable in case of verification mark...

Страница 43: ...tion operating unit Condition surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function flabby switch Function CE STOP Function condition ratchets Function condition pulleys Function condition slide guidance Condition plugs mark here applicable in case of verification mark...

Страница 44: ...tion operating unit Condition surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function flabby switch Function CE STOP Function condition ratchets Function condition pulleys Function condition slide guidance Condition plugs mark here applicable in case of verification mark...

Страница 45: ...ndition operating unit Condition surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function flabby switch Function CE STOP Function condition ratchets Function condition pulleys Function condition slide guidance Condition plugs mark here applicable in case of verification m...

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