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© 2020 Genesis Attachments, LLC

Genesis GSD Grapple 17

MAINTENANCE SAFETY

Only trained and authorized persons should perform maintenance on the attachment. To be quali-

fied, you must understand the instructions in this manual, have training, and know the safety rules 

and regulations of the job site.

Do not alter the physical or mechanical operation of the attachment. Doing so may cause a dan-

gerous situation for yourself and those around you and will void the warranty.

Do not attempt repairs you do not understand. If any questions arise regarding a safety or mainte-

nance procedure, contact Genesis or your Genesis dealer.

Read this entire manual. All personnel must understand the maintenance and safety procedures.

Use factory authorized parts. The use of unauthorized parts may compromise safety, performance 

and durability of the attachment and may void the warranty.

Follow the daily checklist and maintenance schedules in this manual. Extreme conditions may 

dictate shorter maintenance intervals.

Do not exceed bolt torque specifications. See the Genesis Fastener Manual.

Do not weld on structural components without consulting Genesis. Doing so may cause structural 

failure and void the warranty.

Do not work on the attachment before ensuring it will not move. Completely lower the boom to the 

ground or a rest position and relieve hydraulic pressure.

Never operate poorly maintained equipment. When maintenance is required, repair or replace 

parts immediately.

Do not operate under unsafe conditions. If an unsafe condition arises during operation, immedi-

ately shut down the equipment and report the situation to the proper authority.

Содержание Genesis GSD 10

Страница 1: ...Severe Duty Grapple GSD SAFETY OPERATOR S PARTS MANUAL...

Страница 2: ...ail tchoo genesisattachments com Europe Africa Middle East Genesis GmbH Teramostrasse 23 87700 Memmingen Germany Phone 49 83 31 9 25 98 0 Fax 49 83 31 9 25 98 80 genesis europe com E mail info genesis...

Страница 3: ...rranty Registration Form must be filled out by the dealer or customer and returned to Gen esis indicating the date the attachment went into service Possible Variations Genesis cannot anticipate every...

Страница 4: ...dure 9 Safely Operate Equipment 10 Transporting the Attachment 11 Equipment Condition 11 Working Overhead 11 Power Lines 11 Prioritized Oil Flow 12 Emergency Situations 12 Unsafe Conditions 12 Crystal...

Страница 5: ...Orders Should Include 24 Placing Orders 24 Part Numbers 24 Shipping 24 Invoices 24 Returns 24 Return Goods Authorization 24 PARTS ORDER FORM 25 PARTS LISTS 26 Wear Parts GSD 10 70 27 Wear Parts GSD 9...

Страница 6: ...ult in injury or death This statement is used where serious injury or death could result if the instructions are not followed properly WARNING This statement is used where minor or moderate injury cou...

Страница 7: ...nd replace any damaged or worn parts Before Operating 3 Warn all others in the area that you are about to start operation 3 Perform the Check the Equipment steps outlined in this manual 3 Check undern...

Страница 8: ...All control levers for proper operation GOOD CONDITION P WARNING Serious injury or death could result if warnings or instruc tions regarding carrier stability and the work area are not followed prope...

Страница 9: ...he equipment to make certain no one is under it on it or close to it Keep all bystanders at least 75 feet away from the area of operation and equipment movement Let all other workers and bystanders kn...

Страница 10: ...ridges banks and slopes Avoid operating across a slope which could cause the carrier to overturn 3 Reduce speed when driving over rough terrain on a slope or when turning to avoid overturning the car...

Страница 11: ...ling Object Protection Structures or FOPS are neces sary for any application where material is to be handled overhead Transporting the Attachment 3 Travel only with the attachment in a safe transport...

Страница 12: ...tions or high reach conditions Emergency Situations Always be prepared for emergencies Make sure a fire extinguisher is available Be familiar with its operation Make sure to inspect and service the fi...

Страница 13: ...eaching to avoid tipping Place the Load Safely Do not move the attachment or anything held in the jaws over people equipment or build ings Place the load gently Do not throw or drop the contents Opera...

Страница 14: ...LLC Genesis GSD Grapple 14 Decals are necessary for safe operation and maintenance To reorder contact your Genesis dealer or call 715 395 5252 ATTACHMENT MARKINGS Model Number Logo Decal Serial Numbe...

Страница 15: ...d clamp directly to the parts being welded Connecting to any other area may cause arcing between moving parts such as bearings or cylinder parts Weld the pad to the stick using E7018 low hydrogen elec...

Страница 16: ...heck all connections to ensure mounting pins are prop erly retained Stiff arm should be mounted in factory recommended pin position Grapple Removal To remove the grapple with the stiff arm attached an...

Страница 17: ...Use factory authorized parts The use of unauthorized parts may compromise safety performance and durability of the attachment and may void the warranty Follow the daily checklist and maintenance sched...

Страница 18: ...ortened maintenance intervals Eight Hour Checklist Inspect Bolts check for loose bolts replace if damaged Bracket pivot for wear and pin retainers Entire grapple for cracks visual check Grease Bracket...

Страница 19: ...2020 Genesis Attachments LLC Genesis GSD Grapple 19 BOLT TORQUE SPECS Bolt torque specs and thread treatment procedures can be found in the Genesis Fastener Manual genesisattachments com manuals...

Страница 20: ...y boots and proper clothing Tine Tips At the end of each shift check tine tip condition Tines may be built up and hard surfaced Replace tine tips if the weld is gone or the plate is worn down from exc...

Страница 21: ...ughout the procedure Do not exceed 450 F 232 C interpass temperature REMOVE PAINT BEFORE WELDING OR HEATING Hazardous fumes dust can be generated when paint is heated by welding sol dering or using a...

Страница 22: ...art the first pass 1 4 from the edge Stagger the ends of the stringer welds so they do not end in a straight line Cap each stringer bead with one pass of GenWire or GenRod to hard surface Do not apply...

Страница 23: ...an invoice to the Genesis Service Department within 30 days Include itemized internal labor reporting parts lists and invoices for outside contractors Reference the authorization number on all invoic...

Страница 24: ...oices open beyond 60 days are subject to review and may be placed on C O D status without further notice Returns Unused Genesis parts may be returned with proper documentation Return shipping is the r...

Страница 25: ...M E mail to the Genesis Parts Department genesisparts genesisattachments com For assistance call 715 395 5252 Customer Phone Shipping Address Purchase Order Model Date Contact E mail Billing Address S...

Страница 26: ...arts lists included here are intended to aid in operation and maintenance Part numbers list ed are those currently used These may differ from the part numbers of the components originally installed in...

Страница 27: ...LLC Genesis GSD Grapple 27 Wear Parts GSD 10 70 Part Number Item Qty GSD 10 GSD 30 GSD 40 GSD 50 70 Description 1 3 2101442 2100419 2100408 2100055 Grapple Tips 2 2 2101438 2100419 2100419 2100014 Gra...

Страница 28: ...SD Grapple 28 Wear Parts GSD 90 250 2 1 PARTS LISTS 2 3 Part Number Item Qty GSD 90 140 GSD 170 GSD 250 Description 1 2 2100014 2100192 2101169 Grapple Tips 2 2 2100027 2100204 2101169 Grapple Tips 3...

Страница 29: ...genesis europe com E mail info genesis europe com Central America Colombia Cra 13A 89 38 Ofi 613 Bogota Colombia Phone 57 1 610 8160 795 8747 E mail contact themsagroup com Genesis Attachments 1000 Ge...

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