Nortek R6GF Series Скачать руководство пользователя страница 21

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6. Remove the silicone rubber tube from the collector pan to 

the pressure switch.

7. Remove 4 nuts securing the combustion blower to the collector 

pan. Remove the combustion blower.

8. Remove all screws securing the collector pan to the unit. 

Remove the collector pan from the unit.

 CAUTION:

To prevent damage to the unit or internal components, 

it is recommended that two wrenches be used when 

loosening or tightening nuts. Do not over tighten!

9. Using 2 wrenches, separate the ground-joint union in the 

gas supply piping at the unit.

10. Remove the piping between the gas valve and the ground-

joint union, if necessary.

11. Remove the screws that secure the burner assembly in 

place and the burner assembly.

 BE EXTREMELY CAREFUL 

NOT TO DAMAGE THE IGNITOR WHILE REMOVING THE 

BURNER ASSEMBLY.

12. Attach a round wire brush to a length of high grade stainless 

steel cable, such as drain clean-out cable. Attach the other 

end of the spring cable to a variable speed reversible drill. 

Slowly insert and rotate the cable into the top portion of 

the heat exchanger. Operate the drill alternating between 

forward and reverse, working the cable in and out several 

times to obtain sufficient cleaning. Repeat this process at 

each exchanger tube.

13. Remove all loosened debris from the heat exchanger tubes 

using high pressure air and vacuum cleaner.

14. Using a light, check the condition of the upper and lower 

sections of the heat exchanger tube.

15. Inspect the burners and if necessary, clean them carefully 

with a soft wire brush and/or the nozzle of a vacuum cleaner. 

DO NOT DAMAGE THE IGNITOR OR FLAME SENSOR 

WHILE CLEANING THE BURNER.

16. Replace all the parts in reverse order from which they were 

removed.

17. Follow the operating instructions found on the right side 

door and the User’s Information Manual to return the unit 

to operation.

Cleaning of Burners

If the burners require cleaning, follow the steps below.

1. Shut off the gas supply to the unit either at the meter or at a 

manual valve in the supply piping.

2. Turn off all power to the unit and set the thermostat to the 

lowest temperature setting.

3. Remove the louvered control access panel from the unit.
4. Turn the gas control knob to the OFF position. See 

Figure 

10 (page 26)

 for gas valve shut off instructions.

5. Disconnect the wires from the gas valve, ignitor, and flame 

sensor.

 CAUTION:

To prevent damage to the unit or internal components, 

it is recommended that two wrenches be used when 

loosening or tightening nuts. Do not over tighten!

6. Using two wrenches, separate the ground-joint union in the 

gas supply piping at the unit.

7. Remove the piping between the gas valve and the ground-

joint union (if applicable).

8. Remove all screws securing the burner assembly to the 

furnace.

9. Carefully remove the burner assembly from the furnace. 

DO 

NOT DAMAGE THE IGNITER WHILE REMOVING THE 

BURNER ASSEMBLY.

10. Inspect the burners for accumulated dust or debris. If 

necessary carefully clean them with a soft wire brush and a 

vacuum cleaner. 

DO NOT DAMAGE THE IGNITER WHILE 

CLEANING THE BURNER.

11. Replace all the parts in reverse order from which they were 

removed.

12. Follow the lighting instructions found on the lower unit door 

to return the unit to operation.

13. Verify proper operation after servicing.

REPLACEMENT PARTS

Replacement parts are available through your distributor. 
Please have the complete model and serial number of the 
unit when ordering replacement parts.

ELECTRICAL:

• Capacitors

•  Pressure Switches

• Compressors

• Relays

• Contactors

•  Temperature Limit Switches

•  Gas Valves

• Thermostats

•  Ignition Controls

•  Time Delay Relays

•  Ignitors/Flame Sensors

• Transformers

MOTORS:

•  Blower Motor
•  Fan Motor
•  Inducer Blower Motor

COMPONENTS:

•  Blower Assembly

•  Fan Grille

•  Burner Manifold

• Filter/Driers

• Burners/Orifices

• Gaskets

•  Cabinet Panels

•  Heat Exchanger

•  Expansion Valves

COMPONENT FUNCTIONS

Comfort Alert™ Diagnostics -The Comfort Alert diagnostics 

module troubleshoots heat pump and air conditioning system 

failures and accurately detects the cause of electrical and 

system related failures without any sensors. A flashing LED 

indicator communicates the ALERT code to quickly direct the 

technician to the root cause of a problem.
Flame Roll-Out Control - The flame roll-out control acts to verify 

that the burner flame is being drawn into the heat exchanger 

tubes. If the burner flame is not being drawn into the heat 

exchanger tubes, the roll-out control will open within several 

seconds and the integrated control diagnostic light will flash 

one time. If the limit opens, the integrated control diagnostic 

will flash one time. The circulating air blower will continue to 

operate while the flame roll-out control is open.
Flame Sensor - The flame sensor acts to prove that flame has 

carried over from the ignitor to the right-most burner. If no flame 

is sensed, the unit will be shut down automatically.
Dual Pressure Switch - The dual pressure switch verifies that 

the inducer motor is drawing the combustion gases through 

the heat exchanger tubes and venting the gases through the 

vent system for both high and low fire conditions.
Gas Valve - The gas valve controls the flow of gas to the burners 

in both low and high fire. When the gas valve is energized it 

Содержание R6GF Series

Страница 1: ...plier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Ne pas entreposer ni utiliser de l essence ni d autres vapeurs ou...

Страница 2: ...ion 17 System Cooling 17 System Heating 17 Verifying Adjusting Temperature Rise 17 Verifying Adjusting Firing Rate 18 Verifying Over Temperature Limit Control Operation 18 Verifying Burner Operation 1...

Страница 3: ...g is required If repairs make it necessary for evacuationandcharging itshouldonlybeattempted by qualified trained personnel thoroughly familiar with this equipment Some local codes require licensed in...

Страница 4: ...ctions and all applicable local codes Install this unit only in a location and position as specified on page 7 This unit is designed only for outdoor installations and should be located with considera...

Страница 5: ...D gaugement conforme aux codes d installation locaux aux exigences du fournisseur de gaz et aux instructions d installation du fabricant Aclearanceofatleast36inchesfromthebloweraccesspanel andfromthe...

Страница 6: ...nt pas suivies pour chacun des appareils raccord s au syst me de ventilationaumomentdesamiseenmarche celapeut entra ner une intoxication au monoxyde de carbone ou la mort Les tapes suivantes doivent t...

Страница 7: ...fault condition If this control must be replaced use only factory authorized replacement parts See the list of Replacement Parts on page 21 Vent Termination This unit has been equipped with an integr...

Страница 8: ...gned so that the return air to the unit is not less than 50 F 10 C during heating operation If a combination of indoor and outdoor air is used the ducts and damper system must be designed so that the...

Страница 9: ...g enough to support the unit s weight The slab height must be a minimum of 2 5cm above grade and with adequate drainage See Figure 3 Remove and discard the horizontal supply and return duct covers loc...

Страница 10: ...lectrique au g n rateur d air chaud avant de prod der aux travaux d entretein Au moment de l entretien des commandes tiquetez tous les fils avant de les d brancher S assurer de les raccorder correctem...

Страница 11: ...rdancewith the instructions supplied with the thermostat and the indoor equipment These units use a special 2 speed compressor to achieve a high level of efficiency in a compact frame A 2 stage coolin...

Страница 12: ...r system options With the blower installed and configured properly the furnace will gradually change speed in response to changes in system variables such as thermostat settings duct static filters et...

Страница 13: ...noid damage from overheating conditions L Terminal Wiring White RodgersCompatibleThermostats TheLconnection is used to communicate Comfort Alert codes to compatible White Rodgersthermostats TheLtermin...

Страница 14: ...al Electrical Code ANSI NFPA 70 or the CSA C22 1 Electrical Code Use the grounding lug provided in the control box for grounding the unit GAS SUPPLY PIPING WARNING FIRE OR EXPLOSION HAZARD Failure to...

Страница 15: ...ectors A soap and water solution can be applied on each joint or union using a small paintbrush If any bubbling is observed the connection is not sealed adequately and must be retightened Repeat the t...

Страница 16: ...al Gas R6GF X24K080XB R6GF X36K100XB MANIFOLD PRESSURE FOR NATURAL GAS INSTALLATIONS IN W C ALTITUDE ABOVE SEA LEVEL HEATING VALUE BTU CU FT ORIFICE SIZE 800 TO 899 FT 900 TO 999 FT 1 000 TO 1 100 FT...

Страница 17: ...perly after 1 2 minutes lower the thermostat temperature set point an additional 3 4 degrees until the cooling system moves into 2nd stage or high cool operating mode The compressor and indoor blower...

Страница 18: ...operating sequence page 19 NOTE The over temperature limit control should turn off the gas valve within approximately four minutes exact time depends on the efficiency of the close off when blocking t...

Страница 19: ...on step 6 begins If no flame is sensed on the fifth try for ignition the furnace control is locked and the red LED will flash 4 times repetitively The thermostat must be opened for at least ten second...

Страница 20: ...eginning of each heating and cooling season or more frequently if required Inspectthecondensatedrainandoutdoorcoilatthebeginning of each cooling season Remove any debris Clean the outdoorcoilandlouver...

Страница 21: ...ches separate the ground joint union in the gas supply piping at the unit 7 Remove the piping between the gas valve and the ground joint union if applicable 8 Remove all screws securing the burner ass...

Страница 22: ...Speed Blower call OFF SYSTEM STATUS CFM LED STATUS YELLOW NOT USED OFF automatically opens and regulates the gas pressure in the manifold See Figure 8 page 18 Over Temperature Limit Control The over t...

Страница 23: ...rizontal Supply Duct Opening Horizontal Return Duct Opening 4 0 1 75 9 75 24 75 16 0 Condensing Coil 13 5 16 0 16 0 C 13 5 Figure 9 Unit Dimensions Table 8 Center of Gravity Unit Shipping Weights MODE...

Страница 24: ...ormal 1170 Normal 1700 10 990 10 1290 10 1870 TAP C 10 900 TAP C 10 1140 TAP C 10 1620 Normal 1000 Normal 1270 Normal 1800 10 1100 10 1400 10 1980 TAP D 10 1080 TAP D 10 1260 TAP D 10 Normal 1200 Norm...

Страница 25: ...9 86 42 209 419 88 41 205 409 90 40 200 400 92 39 196 391 94 38 191 383 96 38 188 375 98 37 184 367 100 36 180 360 102 35 176 353 104 35 173 346 106 34 170 340 108 33 167 333 110 33 164 327 112 32 161...

Страница 26: ...compagnie du gaz en utili sant le t l phone d un voisin A d faut de la compagnie du gaz avertir le service des pompiers C Enfoncer ou faire tourner le robinet gaz la main seulement Ne jamais utiliser...

Страница 27: ...UNIT CONTROL BOARD W1 W2 C R G Y Y2 0 DEHUM P2 1 5 HUM LINE XMFR CONT EAC COOL PARK1 PARK2 HI HEAT LO HEAT NEUTRALS AUTO HEAT STAGE 10 5 NONE HOT SURFACE IGNITION VARIABLE SPEED BLOWER CONTROL BOARD C...

Страница 28: ...208 230 Volt Single Phase Packaged Two Stage Heat Two Stage Electric Air Conditioner 60Hz WIRING DIAGRAM NOTES 1 Disconnect power before servicing 2 For supply connections use copper conductors only...

Страница 29: ...Single Phase Packaged Two Stage Heat Two Stage Electric Air Conditioner 60Hz WIRING DIAGRAM NOTES 1 Disconnect power before servicing 2 For supply connections use copper conductors only 3 Not suitabl...

Страница 30: ...fective Condenser coil is dirty Liquid line restriction filter drier blocked if present in system Thermostat is malfunctioning Solenoid plug not connected Y2 not wired at Comfort Alert Check thermosta...

Страница 31: ...s flashing at same time means control circuit voltage is too low for operation Table 14 LED Diagnostics Continued Table 15 Module Wiring Troubleshooting MISWIRED MODULE INDICATION RECOMMENDED TROUBLES...

Страница 32: ...repeat steps 1 through 3 until the system is correctly charged Charging Charts Application Notes This equipments cooling system contains refrigerant under high pressure always use safe practices when...

Страница 33: ...igerant when below curve Remove refrigerant when above curve Figure 15 Charging Chart for 2 Ton Units Figure 16 Charging Chart for 3 Ton Units Liquid Pressure psig Liquid Temperature F R6GF X36 Chargi...

Страница 34: ...igerant when below curve Remove refrigerant when above curve Figure 18 Charging Chart for 5 Ton Units Figure 17 Charging Chart for 4 Ton Units Liquid Pressure psig Liquid Temperature F R6GF X48 Chargi...

Страница 35: ...35...

Страница 36: ...nit YES NO ELECTRICAL SYSTEM Electrical connections tight YES NO Line voltage polarity correct YES NO Rated Voltage VOLTS L1 L2 Volts __________________________________________________________________...

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