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Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com

INS-XPP-5418GX/RX-K01-18

07-18-2018

CLASS I DIV 1 GRPS A-D T3
CLASS II & III DIV 1 GRPS E-G T135ºC
CLASS I ZONE 0 AEx ia IIC T3 Ga
Ex ia IIC T3 Ga

Ex ia op is IIC T3 Ga
Intertek ITS 13 ATEX27837X
IECEx ITS 16.0067X
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell with three in series
Energizer E91 or EN91

0359

E 467756

INTRINSICALLY SAFE

SECURITE INTRINSEQUE

II 1 G Ex ia op is IIC T3 Ga

Bayco Products, Inc.     XPP-5418GX/RX

WARNINGS:
Replace batteries in a non-hazardous location.
  Use only Energizer AA Model E91 or EN91 batteries.
AVERTISSEMENT:
Remplacer les piles dans une zone non dangereuse.
Utiliser uniquement les piles Energizer AA - modèle E91 ou EN91.

Ex ia FLASHLIGHT FOR USE IN HAZARDOUS LOCATIONS

640 S. Sanden Blvd., Wylie, TX 75098

INMETRO

Segurança

NCC

Ex ia op is IIC T3 Ga

(-20ºC ≤ Tamb ≤ +40ºC)

15.0286 X

Instruction Manual

XPP-5418GX/RX-K01

Please read these instructions before using your Nightstick XPP-5418 

Intrinsically Safe Flashlight. They include important safety information and 

operating instructions.

THE XPP-5418GX/RX IS APPROVED FOR USE 

WARNINGS - INTRINSICALLY SAFE

 

y

Warning: Use only the approved non-rechargeable batteries listed below.

 

y

Warning: Do NOT attempt to use rechargeable AA batteries with this light.

 

y

Warning: To prevent ignition of a hazardous atmosphere, do not open 

the lens bezel in the hazardous environment.  This task must ONLY be 

performed in an area known to be non-hazardous.

 

y

Warning: When exchanging batteries, use only 

Energizer EN91

 or 

Energizer E91

 batteries.

 

y

Warning: To prevent ignition of a hazardous atmosphere, the AA batteries 

must only be exchanged in an area known to be non-hazardous.

 

y

Warning: To reduce the risk of explosion, do not mix new batteries with 

used batteries, or mix batteries from different manufacturers.

 

y

Warning: Substitution of components may impair intrinsic safety.

SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY

 

y

For personal safety, always confirm the rating of any known hazardous or 

potentially hazardous location where the light is to be used.

BATTERY INSTALLATION

WARNING: In order to maintain the XPP-5418’s Intrinsically Safe rating, 

the only AA batteries certified for use with this light are the Energizer 

EN91

 or 

Energizer E91 batteries.

 

y

Do not attempt to use any other brand or model of AA batteries.

 

y

Do not attempt to use any type of rechargeable AA batteries.

Warning: To prevent ignition of a hazardous atmosphere, do not 

remove the lens bezel or the reflector / battery carrier in the hazardous 

environment.    This  task  must  ONLY  be  done  in  an  area  known  to  be 

non-hazardous.

 

y

Loosen the locking screw located on the side of the lens cap.  NOTE:  

Do NOT attempt to completely remove the locking screw.  Doing so is not 

necessary and may damage the threads.  The screw simply needs to be 

loosened enough to allow the lens bezel to unscrew.

 

y

Unscrew the lens bezel from the housing in a counter-clockwise direction.

 

y

Turn the light upside down and carefully shake the light in order to remove 

the batteries.  Allow the batteries to slide into your hand.

 

y

Using 3 – AA 

Energizer EN91

 or 

Energizer E91

 batteries (make sure 

that all 3 batteries are of the same model), install the batteries in the carrier 

paying close attention to the markings inside the housing for proper battery 

terminal polarity alignment.

 

y

Replace the lens bezel by screwing it onto the housing in a clockwise 

direction.

 

y

Tighten locking screw.  CAUTION:  Do NOT over-tighten.  Doing so may 

damage the threads and impact the light’s Intrinsic Safety. 

ATTACHING HELMET MOUNT

THE XPP-5418-K01 COMES WITH THE NS-HMC6 MULTI-ANGLE MOUNT 

THAT CAN BE ATTACHED TO ANY FIRE HELMET OR HARD HAT. 

Two mounting components are included that can be changed depending 

on what type of mount is needed.

 

y

Brim Mount - Mounts on brim of helmet or hard hat..

 

y

Slot Mount - Slides into helmet accessory slot.

 

NS-HMC6 Helmet Mount Kit

ASSEMBLY

 

y

Fit the Light Mount (A) into the slot of either the Brim Mount or Slot Mount 

(B) and securely tighten using the thumb screw (C).

 

y

Securely attach the brim or slot mount to the helmet.

 

y

Place the flashlight inside the Light Mount

SET THE ANGLE OF THE MULTI-ANGLE MOUNT

Once mounted to the helmet, the user can change the angle of the mount 

in order to position the light appropriately for the optimum clearance and 

illumination. 

XPP-5418 with Brim Mount

XPP-5418 with Slot Mount

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