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FFB Brake Motors Maintenance Guide

5287 en - 2019.07 / d

6.2 - DLM lever

- Exploded view

1505

1605

1602

0008

0007

0009

0013 0027

1406 1407

1502

1500

1501 1503

1504

1600 1603

1601

1604 1800

1401

- Parts list

Item

Description

Qty

Item

Description

Qty

7

Fan

1

1503 Spiral spring under nut

2

8

Fan thrust washer

0 or 1

1504 Locknut

2

9

Locking circlips (item 7)

1

1505 Return spring (item 1501)

1

13

Fan cover

1

1600 Stud (item 1601)

2

27

Cover fixing screw (item 13)

3 or 4

1601 Latch

1

1401 Extension shaft

1602 Rotation axis (item 1601)

1

1406 Cover closing hatch

1

1603 Locknut

2

1407 Fixing screw (item 1406)

4

1604 Return spring (item 1601)

1

1500 Stud (item 1501)

2

1605 Control rod (item 1601)

1

1501 DLRA calliper

1

1800 Spacer

1

1502 DLRA control rod

1

• 

Operation

Releasing  the  brake  and  maintaining  it  in  position:  push 

the control rod DLRA 

1502

 by applying a force towards the 

rear of the brake motor, then swivel the rod of the DLM 

1605

 

clockwise. Release the DLRA rod 

1502

 to lock the brake in 

the released position.

• 

Disassembly

- Unscrew the control rods of the levers 

1502

 and 

1605

 (if 

mounted on their base).

- Unscrew the screws 

27

 from the cover, remove the metal 

cover 

13

.

- Remove the fan 

7

 by removing the axial locking circlips 

9

.

- Extract the fan 

7

 using two screwdrivers as levers.

- Remove the return spring 

1604

.

- If applicable, unscrew the latch stop 

1606

.

- Unscrew the hexagonal spacer (catcher springs) DLM  

1800

.

- Unscrew the rotation axis of the latch 

1602

 then remove the 

latch 

1601

.

- Unscrew locknuts 

1603

.

- Unscrew studs 

1600

.

- Remove the DLRA according to the procedure in section 6.1.

• 

Reassembly

Proceed  the  other  way  round  of  dismantling.  Screw  the 

rotation axis of the bolt 

1602

 at the following torque: FFB1, 2 

and 3: 5.75 Nm; FFB4 and 5: 9.9 Nm, ±10%.

Screw the hexagonal spacer DLM 

1800

 to the torque of 5.75 

Nm  ±10%  for  FFB1  in  5.  Screw  the  studs  at  the  following 

torque: FFB1 : 5.75 Nm; FFB2 and 3: 9.9 Nm; FFB4 and 5: 24 

Nm, ±10%.

-  Put  the  latch  1601  in  touch  with  studs  1600  then  screw 

the locknuts 1603. Insert a  thickness shim  of 0,3mm in the 

air-gap between the armature 1102 and the yoke 1105 then 

squeeze nuts 1603 until block the shim. Unscrew slightly (1/8 

of turn) nuts to get the shim free.

- Fit the spring 1604.

- Make sure of motor shaft rotation.

It is prohibited to drive the extension shaft 

1401 in manual rotation and the fan 7 with 

the parking brake applied, or the brake 

released under load.

- Operate  the  lever  DLRA  1502,  under  the  action  of  spring 

1604, the latch 

1601

 should return to its idle position (rotor 

locked).

- Check the air gap between the armature 

1102

 and the yoke 

1105

 next to the spacers 

1104

. The dimensions shall comply 

with the following table:

Brake size

With DLM lever

FFB1, FFB2, FFB3

0,6-0,7 mm

FFB4, FFB5

0,6-0,7 mm

- Check visually that the levers 

1502

 and 

1605

 are on 2 parallel 

planes  and  perpendicular  to 

the motor shaft.

After any loosening operation, check that the 

brake is in the applied position once the 

maintenance operations are performed.

Working position of the DLM lever

 (NDE motor rear view)

:

1605

1605

1502

Item 1605

unlocked

Locking

direction

Item 1605

locked

Содержание LEROY-SOMER FFB Series

Страница 1: ...2019 07 d en Maintenance Guide Reference 5287 en Maintenance Guide Brake motors FFB...

Страница 2: ...r is compatible with its environment before its installation and also throughout its life The following preliminary precautions must be taken before working on any stationary device Mains voltage disc...

Страница 3: ...32 6 3 3 Exploded view parts list Aluminium FFB brake motor size 160 and 180 or Cast iron size 160 7 4 CORRECTIVE MAINTENANCE 8 4 1 Tooling not supplied 8 4 2 Removing the FFB brake motor 8 4 3 Refitt...

Страница 4: ...Information to be remembered for spare part orders Definition of symbols T Impregnation index IE3 Efficiency class IP IK Protection indices Ins Cl F Insulation class Ta 40 C Ambient operating temperat...

Страница 5: ...lowing sites www leroy somer com Otherwise the manufacturer shall waive any liability in case of damage 2 2 Spare parts Item item Type Polarity 30 50 39 54 1101 1107 1300 1306 1402 LS 71 L M 2 4 6 620...

Страница 6: ...102 Armature 1 1200 Compression spring 3 to 10 1401 Extension shaft 1 1103 Safety pins 3 or 4 1300 O ring between item 6 and item 1100 1 1402 VLS gasket item 1105 1 1104 Adjustment spacer 3 or 4 1301...

Страница 7: ...ing circlips item 7 1 or 2 272 Washer under screw item 270 5 1303 Locking circlips item 1302 1 10 Pin item 7 2 273 Fixing screws item 6 4 1305 Fixing screw item 1100 3 or 4 13 Fan cover 1 274 Fixing n...

Страница 8: ...bly direction large hub shoulder on motor side Unscrew the fixing screws 1305 from the face plate then remove the face plate 1100 Unscrew the extension 1401 while blocking the drive shaft Remove the c...

Страница 9: ...on the cover closing hatch 1406 by ensuring that the lever travel in the brake release position is effective When DLRA or DLM mounted refer to 6 1 6 2 After 3 air gap adjustments always check the valu...

Страница 10: ...w RAL 2000 37 69 6 9 23 45 83 Black RAL 9005 120 7 10 5 26 52 96 140 8 12 30 59 110 160 9 67 180 10 200 1 7 5 N m maximum braking torque on size 71 5 2 Spring position Brake type Positions Qty j k l m...

Страница 11: ...he same on the other size Remove the 2 shims the brake should now be in the fully braked position Operate the caliper 1501 using the lever 1502 the lever should have a slight angular deflection to fee...

Страница 12: ...e latch 1602 then remove the latch 1601 Unscrew locknuts 1603 Unscrew studs 1600 Remove the DLRA according to the procedure in section 6 1 Reassembly Proceed the other way round of dismantling Screw t...

Страница 13: ...ers 1502 and 1605 if mounted on their base Unscrew the screws 27 from the cover remove the metal cover 13 Remove the fan 7 by removing the axial holding circlips 9 Extract the fan 7 using two screwdri...

Страница 14: ...nut 1907 then unscrew the contact screw 1906 6 4 2 Loosening indicator Exploded view 1901 1900 1105 1903 1902 1102 Parts list Item Description Qty 1105 Yoke 1 1102 Armature 1 1900 Loosening indicator...

Страница 15: ...rew the screws 27 from the cover remove the metal cover 13 Unscrew the screw 1404 and remove the fan with its socket 1403 and the circlips 9 Unscrew the screw 299 unscrew the encoder hooping ring radi...

Страница 16: ...erature of our brake motors is 125 C with a maximum ambient temperature 40 C Without derating the brake motor the maximum surface temperature shall be 135 C if 40 C 50 C 145 C if 50 C 60 C Caution The...

Страница 17: ...ical catalogue ref 5329 Operation Those persons required to work on electrical installations and equipment in zones where there is a risk of explosion must be specially trained in the necessary skills...

Страница 18: ...s Check the resistance and continuity of the windings Check the electric protection Drive Check the setting dimensioning Max current delivered by the speed drive Position return drive message Check th...

Страница 19: ...30V AC 127V AC 180V DC 100V DC 180V DC 100V DC C blage Cabling 2 1 Bobine coil Alimentation Power supply S O8 _ A 15 2 1 suivant alimentation et bobine according power supply and coil suivant alimenta...

Страница 20: ...1 bobinage 1 speed 1 voltage 1 winding T6 T1 U2 T4 V1 T2 V2 T5 W1 T3 T6 T1 U2 T4 V1 T2 V2 T5 W1 T3 her les shunts dans le cas limentation s par e ect the shunts arate power supply coupure sur continu...

Страница 21: ...00V AC Alimentation Power supply 230V AC Bobine coil 180V DC Bobine coil 180V DC 2 1 Alimentation Power supply 400V AC Alimentation Power supply 230V AC Bobine coil 180V DC Bobine coil 180V DC 2 1 2 1...

Страница 22: ...22 CONNECTION DIAGRAMS FFB Brake Motors Maintenance Guide 5287 en 2019 07 d NOTES...

Страница 23: ...23 CONNECTION DIAGRAMS FFB Brake Motors Maintenance Guide 5287 en 2019 07 d NOTES...

Страница 24: ...Moteurs Leroy Somer SAS Si ge social Boulevard Marcellin Leroy CS 10015 16915 ANGOUL ME Cedex 9 Soci t par Actions Simplifi es au capital de 65 800 512 RCS Angoul me 338 567 258 www leroy somer com...

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