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FFB Brake Motors Maintenance Guide

5287 en - 2019.07 / d

6.4 - Marks (Loosening-Wear)

6.4.1 - Wear mark

- Exploded view

1906

1100

1907

1102

1904

1905

- Parts list

Item

Description

Qty

1100

Face plate

1

1102

Armature

1

1904

Wear indicator microcontact 

1

1905

Fixing screw on item 1904

2

1906

Contact screw on item 1904

1

1907

Lock nut (item 1906)

1

• 

Operation

:

For  brakes  fitted  with  a  wear  indicator,  if  the  brake  pad  is 

worn  (+  0.6  mm)  the  armature  actuates  the  microcontact 

fastened on the back plate, indicating that the air gap requires  

adjustment or the pad changed, when the latter is thinner than 

the minimum required (see procedure "Air gap adjustment" 

§2.5).

• 

Adjustment and removal

:

To  adjust  the  microcontact 

1904

,  engage  the  screw 

1906

 

into the armature 

1102

, position a 0.5 mm shim between the 

screw head and the microcontact sensor 

1904

. Unscrew the 

screw 

1906

 until hearing the "click" of switching. Block the 

screw 

1906

 with the lock nut 

1907

 then remove the shim.

For disassembly, return to the beginning of the cover removal 

procedure.  Unscrew  the  screws 

1905

  then  remove  the 

microcontact 

1904

. Unscrew the locknut 

1907

 then unscrew 

the contact screw 

1906

.

6.4.2 - Loosening indicator

- Exploded view

1901 1900

1105

1903

1902

1102

- Parts list

Item

Description

Qty

1105

Yoke

1

1102

Armature

1

1900

Loosening indicator microcontact

1

1901

Fixing screw (item 1900)

2

1902

Contact screw on item 1900

1

1903

Lock nut (item 1902)

1

• 

Operation

:

For brakes fitted with a loosening indicator, when the brake 

is  supplied,  the  armature  actuates  a  microcontact  (on-off) 

fastened to the yoke, indicating brake opening. Upon a power 

failure,  the  microcontact  changes  state  to  confirm  brake 

closing.

• 

Adjustment and removal

:

To  adjust  the  microcontact 

1900

,  engage  the  screw 

1902

 

into the armature 

1102

, position a 0.2 mm shim between the 

screw head and the microcontact sensor 

1900

. Unscrew the 

screw 

1902

 until hearing the "click" switching. Block the screw 

1902

 with the lock nut 

1903

 then remove the shim.

For disassembly, return to the beginning of the cover removal 

procedure.  Unscrew  the  screws 

1901

  then  remove  the 

microcontact 

1900

. Unscrew the locknut 

1903

 then unscrew 

the contact screw 

1902

.

6.5 - Second shaft end 

(crankshaft socket)

- Exploded view

- Parts List

Item

Name

Qty

Item

Name

Qty

7

Fan

1

1402

VLS seal (item 1105)

1

9

Locking circlips (item 7)

1

1411

Link screw

1

13 

Fan cover 

1

1412

Crankshaft socket plug

1

1401

Extension shaft

1

xx

Wear part

Содержание LEROY-SOMER FFB Series

Страница 1: ...2019 07 d en Maintenance Guide Reference 5287 en Maintenance Guide Brake motors FFB...

Страница 2: ...r is compatible with its environment before its installation and also throughout its life The following preliminary precautions must be taken before working on any stationary device Mains voltage disc...

Страница 3: ...32 6 3 3 Exploded view parts list Aluminium FFB brake motor size 160 and 180 or Cast iron size 160 7 4 CORRECTIVE MAINTENANCE 8 4 1 Tooling not supplied 8 4 2 Removing the FFB brake motor 8 4 3 Refitt...

Страница 4: ...Information to be remembered for spare part orders Definition of symbols T Impregnation index IE3 Efficiency class IP IK Protection indices Ins Cl F Insulation class Ta 40 C Ambient operating temperat...

Страница 5: ...lowing sites www leroy somer com Otherwise the manufacturer shall waive any liability in case of damage 2 2 Spare parts Item item Type Polarity 30 50 39 54 1101 1107 1300 1306 1402 LS 71 L M 2 4 6 620...

Страница 6: ...102 Armature 1 1200 Compression spring 3 to 10 1401 Extension shaft 1 1103 Safety pins 3 or 4 1300 O ring between item 6 and item 1100 1 1402 VLS gasket item 1105 1 1104 Adjustment spacer 3 or 4 1301...

Страница 7: ...ing circlips item 7 1 or 2 272 Washer under screw item 270 5 1303 Locking circlips item 1302 1 10 Pin item 7 2 273 Fixing screws item 6 4 1305 Fixing screw item 1100 3 or 4 13 Fan cover 1 274 Fixing n...

Страница 8: ...bly direction large hub shoulder on motor side Unscrew the fixing screws 1305 from the face plate then remove the face plate 1100 Unscrew the extension 1401 while blocking the drive shaft Remove the c...

Страница 9: ...on the cover closing hatch 1406 by ensuring that the lever travel in the brake release position is effective When DLRA or DLM mounted refer to 6 1 6 2 After 3 air gap adjustments always check the valu...

Страница 10: ...w RAL 2000 37 69 6 9 23 45 83 Black RAL 9005 120 7 10 5 26 52 96 140 8 12 30 59 110 160 9 67 180 10 200 1 7 5 N m maximum braking torque on size 71 5 2 Spring position Brake type Positions Qty j k l m...

Страница 11: ...he same on the other size Remove the 2 shims the brake should now be in the fully braked position Operate the caliper 1501 using the lever 1502 the lever should have a slight angular deflection to fee...

Страница 12: ...e latch 1602 then remove the latch 1601 Unscrew locknuts 1603 Unscrew studs 1600 Remove the DLRA according to the procedure in section 6 1 Reassembly Proceed the other way round of dismantling Screw t...

Страница 13: ...ers 1502 and 1605 if mounted on their base Unscrew the screws 27 from the cover remove the metal cover 13 Remove the fan 7 by removing the axial holding circlips 9 Extract the fan 7 using two screwdri...

Страница 14: ...nut 1907 then unscrew the contact screw 1906 6 4 2 Loosening indicator Exploded view 1901 1900 1105 1903 1902 1102 Parts list Item Description Qty 1105 Yoke 1 1102 Armature 1 1900 Loosening indicator...

Страница 15: ...rew the screws 27 from the cover remove the metal cover 13 Unscrew the screw 1404 and remove the fan with its socket 1403 and the circlips 9 Unscrew the screw 299 unscrew the encoder hooping ring radi...

Страница 16: ...erature of our brake motors is 125 C with a maximum ambient temperature 40 C Without derating the brake motor the maximum surface temperature shall be 135 C if 40 C 50 C 145 C if 50 C 60 C Caution The...

Страница 17: ...ical catalogue ref 5329 Operation Those persons required to work on electrical installations and equipment in zones where there is a risk of explosion must be specially trained in the necessary skills...

Страница 18: ...s Check the resistance and continuity of the windings Check the electric protection Drive Check the setting dimensioning Max current delivered by the speed drive Position return drive message Check th...

Страница 19: ...30V AC 127V AC 180V DC 100V DC 180V DC 100V DC C blage Cabling 2 1 Bobine coil Alimentation Power supply S O8 _ A 15 2 1 suivant alimentation et bobine according power supply and coil suivant alimenta...

Страница 20: ...1 bobinage 1 speed 1 voltage 1 winding T6 T1 U2 T4 V1 T2 V2 T5 W1 T3 T6 T1 U2 T4 V1 T2 V2 T5 W1 T3 her les shunts dans le cas limentation s par e ect the shunts arate power supply coupure sur continu...

Страница 21: ...00V AC Alimentation Power supply 230V AC Bobine coil 180V DC Bobine coil 180V DC 2 1 Alimentation Power supply 400V AC Alimentation Power supply 230V AC Bobine coil 180V DC Bobine coil 180V DC 2 1 2 1...

Страница 22: ...22 CONNECTION DIAGRAMS FFB Brake Motors Maintenance Guide 5287 en 2019 07 d NOTES...

Страница 23: ...23 CONNECTION DIAGRAMS FFB Brake Motors Maintenance Guide 5287 en 2019 07 d NOTES...

Страница 24: ...Moteurs Leroy Somer SAS Si ge social Boulevard Marcellin Leroy CS 10015 16915 ANGOUL ME Cedex 9 Soci t par Actions Simplifi es au capital de 65 800 512 RCS Angoul me 338 567 258 www leroy somer com...

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