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FFB Brake Motors Maintenance Guide

5287 en - 2019.07 / d

6.3 - DMD lever

- Exploded view

1502

1505

1600 1603

1605

1702 1602

1703 1704

1700 0008

0007

0013 0027

1406 1407

0009

1701

1601

1504

1503

1501

1500

1401

- Parts list

Item

Description

Qty

Item

Description

Qty

7

Fan

1

1505 Return spring (item 1501)

1

8

Fan thrust washer (item 7)

0 or 1

1600 Stud (item 1601)

1

9

Locking circlips (item 7)

1

1601 Latch mecanism

1

13

Fan cover

1

1602 Rotation axis (item 1601)

1

27

Cover fixing screw (item 13)

3 or 4

1603 Locknut

1

1406 Cover closing hatch

1

1605 Control rod (item 1601)

1

1407 Fixing screw (item 1406)

4

1700 Electromagnet plate assembly

1

1500 Stud (rep.1501)

2

1701 Plate fixing screw (item 1700)

3

1501 DLRA calliper

1

1702 Contact pallet

1

1502 DLRA control rod

1

1703 Washer under screw (item 1704)

1

1503 Spiral spring under nut

2

1704 Pallet fixing screw (item 1702)

1

1504 Locknut

2

• 

Operation

For brakes fitted with a DMD, supply the brake coil separately 

from  the  motor.  Once  the  brake  is  released,  supply  the 

electromagnet  on  the  latch  control  plate.  Once  the  latch 

contact is triggered, power off the brake coil then the control 

plate. The brake is maintained in the released position. When 

brake power is restored, locking drops automatically and the 

brake is operational.

• 

Disassembly

:

- Disconnect the electromagnet plate 

1700

.

- Unscrew the control rods of the levers 

1502

 and 

1605

 (if 

mounted on their base).

- Unscrew the screws 

27

 from the cover, remove the metal 

cover 

13

.

- Remove the fan 

7

 by removing the axial holding circlips 

9

.

- Extract the fan 

7

 using two screwdrivers as levers.

-  Unscrew  the  screws 

1701

  from  the  electromagnet  plate 

1700

, then remove the plate.

To remove the latch (DLM) refer to § 6.2 and the (DLRA) refer 

to § 6.1.

• 

Reassembly

:

Reverse the removal procedure.

- When refitting the mechanical link between the latch and 

the plate, adjust the contact pallet 

1702

 using the screw and 

washer 

1703

1704

.

Adjusting must be done with the rod in; check that the pallet 

1702

 actually activates the microcontact of the electromagnet 

plate

 1700

. Lock the fixing screws 

1703

.

- Operate  the  DLRA  control  rod 

1502

,  then  the  DLM 

1605

 

one. Release the DLRA, then the DLM, rotor must be free.

It is prohibited to drive the extension shaft 

1401 and the fan 7 in manual rotation with 

the parking brake applied, or the brake 

released under load.

- Actuate  the  DLRA 

1502

,  under  the  action  of  the  electro-

magnet plate 

1700

, the DLM lever 

1605

 should return to its 

'unlocked' position.

- Check the air gap between the armature 

1102

 and the yoke 

1105

 next to the spacers 

1104

. The values shall comply with 

the following table:

Brake size

With DMD lever

FFB1, FFB2, FFB3

0,6-0,7 mm

FFB4, FFB5

0,6-0,7 mm

- Refit the fan... 

After any loosening operation, check that the 

brake is in the applied position once the 

maintenance operations are performed.

Working position of the DLM lever

 (NDE motor rear view)

:

1605

1605

1502

Item 1605

unlocked

Locking

direction

Item 1605

locked

Содержание LEROY-SOMER FFB Series

Страница 1: ...2019 07 d en Maintenance Guide Reference 5287 en Maintenance Guide Brake motors FFB...

Страница 2: ...r is compatible with its environment before its installation and also throughout its life The following preliminary precautions must be taken before working on any stationary device Mains voltage disc...

Страница 3: ...32 6 3 3 Exploded view parts list Aluminium FFB brake motor size 160 and 180 or Cast iron size 160 7 4 CORRECTIVE MAINTENANCE 8 4 1 Tooling not supplied 8 4 2 Removing the FFB brake motor 8 4 3 Refitt...

Страница 4: ...Information to be remembered for spare part orders Definition of symbols T Impregnation index IE3 Efficiency class IP IK Protection indices Ins Cl F Insulation class Ta 40 C Ambient operating temperat...

Страница 5: ...lowing sites www leroy somer com Otherwise the manufacturer shall waive any liability in case of damage 2 2 Spare parts Item item Type Polarity 30 50 39 54 1101 1107 1300 1306 1402 LS 71 L M 2 4 6 620...

Страница 6: ...102 Armature 1 1200 Compression spring 3 to 10 1401 Extension shaft 1 1103 Safety pins 3 or 4 1300 O ring between item 6 and item 1100 1 1402 VLS gasket item 1105 1 1104 Adjustment spacer 3 or 4 1301...

Страница 7: ...ing circlips item 7 1 or 2 272 Washer under screw item 270 5 1303 Locking circlips item 1302 1 10 Pin item 7 2 273 Fixing screws item 6 4 1305 Fixing screw item 1100 3 or 4 13 Fan cover 1 274 Fixing n...

Страница 8: ...bly direction large hub shoulder on motor side Unscrew the fixing screws 1305 from the face plate then remove the face plate 1100 Unscrew the extension 1401 while blocking the drive shaft Remove the c...

Страница 9: ...on the cover closing hatch 1406 by ensuring that the lever travel in the brake release position is effective When DLRA or DLM mounted refer to 6 1 6 2 After 3 air gap adjustments always check the valu...

Страница 10: ...w RAL 2000 37 69 6 9 23 45 83 Black RAL 9005 120 7 10 5 26 52 96 140 8 12 30 59 110 160 9 67 180 10 200 1 7 5 N m maximum braking torque on size 71 5 2 Spring position Brake type Positions Qty j k l m...

Страница 11: ...he same on the other size Remove the 2 shims the brake should now be in the fully braked position Operate the caliper 1501 using the lever 1502 the lever should have a slight angular deflection to fee...

Страница 12: ...e latch 1602 then remove the latch 1601 Unscrew locknuts 1603 Unscrew studs 1600 Remove the DLRA according to the procedure in section 6 1 Reassembly Proceed the other way round of dismantling Screw t...

Страница 13: ...ers 1502 and 1605 if mounted on their base Unscrew the screws 27 from the cover remove the metal cover 13 Remove the fan 7 by removing the axial holding circlips 9 Extract the fan 7 using two screwdri...

Страница 14: ...nut 1907 then unscrew the contact screw 1906 6 4 2 Loosening indicator Exploded view 1901 1900 1105 1903 1902 1102 Parts list Item Description Qty 1105 Yoke 1 1102 Armature 1 1900 Loosening indicator...

Страница 15: ...rew the screws 27 from the cover remove the metal cover 13 Unscrew the screw 1404 and remove the fan with its socket 1403 and the circlips 9 Unscrew the screw 299 unscrew the encoder hooping ring radi...

Страница 16: ...erature of our brake motors is 125 C with a maximum ambient temperature 40 C Without derating the brake motor the maximum surface temperature shall be 135 C if 40 C 50 C 145 C if 50 C 60 C Caution The...

Страница 17: ...ical catalogue ref 5329 Operation Those persons required to work on electrical installations and equipment in zones where there is a risk of explosion must be specially trained in the necessary skills...

Страница 18: ...s Check the resistance and continuity of the windings Check the electric protection Drive Check the setting dimensioning Max current delivered by the speed drive Position return drive message Check th...

Страница 19: ...30V AC 127V AC 180V DC 100V DC 180V DC 100V DC C blage Cabling 2 1 Bobine coil Alimentation Power supply S O8 _ A 15 2 1 suivant alimentation et bobine according power supply and coil suivant alimenta...

Страница 20: ...1 bobinage 1 speed 1 voltage 1 winding T6 T1 U2 T4 V1 T2 V2 T5 W1 T3 T6 T1 U2 T4 V1 T2 V2 T5 W1 T3 her les shunts dans le cas limentation s par e ect the shunts arate power supply coupure sur continu...

Страница 21: ...00V AC Alimentation Power supply 230V AC Bobine coil 180V DC Bobine coil 180V DC 2 1 Alimentation Power supply 400V AC Alimentation Power supply 230V AC Bobine coil 180V DC Bobine coil 180V DC 2 1 2 1...

Страница 22: ...22 CONNECTION DIAGRAMS FFB Brake Motors Maintenance Guide 5287 en 2019 07 d NOTES...

Страница 23: ...23 CONNECTION DIAGRAMS FFB Brake Motors Maintenance Guide 5287 en 2019 07 d NOTES...

Страница 24: ...Moteurs Leroy Somer SAS Si ge social Boulevard Marcellin Leroy CS 10015 16915 ANGOUL ME Cedex 9 Soci t par Actions Simplifi es au capital de 65 800 512 RCS Angoul me 338 567 258 www leroy somer com...

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