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The length of the leaf makes it possible to determine both the maximum number of cycles per hour and consecutive cycles, while the weight
makes it possible to determine the reduction percentage of the cycles and the maximum speed allowed. For example, for ROBUS 1000 if
the leaf is 5 m long it will be possible to have 33 cycles/hour and 16 consecutive cycles. However, if the leaf weighs 700 Kg, they must be
reduced to 50%, resulting in 16 cycles/hour and 8 consecutive cycles, while the maximum speed allowed is V4: fast. The control unit has a
limiting device which prevents the risk of overheating based on the load of the motor and duration of the cycles. This device triggers when
the maximum limit is exceeded. The manoeuvre limiting device also measures the ambient temperature reducing the manoeuvre further when
the temperature is particularly high.
The “durability” estimate is shown in chapter 8 “Technical characteristics”, which is the average useful life of the product. The value is deeply
influenced by the severity index of the manoeuvre, this being the sum of all factors that contribute to wear. To perform this estimate, all sever-
ity indexes in table 4 must be totalled, then the estimated durability in the graph must be checked with the total result.     
For example, when ROBUS 1000 is fitted to a gate weighing 650 Kg and 5m in length, equipped with photocells and without other stress
related elements, it obtains a severity index equal to 50% (30+10+10). From the graph the estimated durability is equal to 80,000 cycles.    

RB400, RB400

Leaf weight (kg)

% cycles

Maximum speed 

allowed

Up to 200 

100%

V6 = Extremely fast

200 ÷ 400

80

V5 = Very fast

400 ÷ 500

60

V4 = Fast

500 ÷ 600

50

V3 = Medium

600 ÷ 800

---

---

800 ÷ 900

---

---

900 ÷ 1000

---

---

Table 3: limits in relation to the weight of the leaf

Table 4: durability estimate in relation to the manoeuvre severity index 

Severity index %

Robus

Durability in cycles 

400

Leaf weight Kg

Up to 200 

10

200 ÷ 400

30

400 ÷ 600                      ----
600 ÷ 700

---

700 ÷ 800

---

800 ÷ 900

---

900 ÷ 1000

---

Leaf length m 

Up to 4

10

4 ÷ 6

20

6 ÷ 8                          25
8 ÷ 10

---

10 ÷ 12

---

Other stress related elements 

(to be taken into consideration if the probability that 
they occur is greater than 10% ) 
Surrounding temperature greater than 40°C 
or lower than 0°C or humidity greater than 80%

10

Presence of dust and sand

15

Presence of salinity

20

Photo manoeuvre interruption

15

Stop manoeuvre interruption

25

Speed greater than “L4 fast”

20

Thrust active 

25

Severity index total%:

Note: if the severity index exceeds 100%, this means that the conditions are beyond the acceptable limits; a larger model is therefore advised. 

Severity index %

Durability in cycles 

Содержание ROBUS RB400

Страница 1: ...Instructions and warnings for the fitter For sliding gates Robus400...

Страница 2: ...2 7 Additional information 13 7 1 Programming keys 13 7 2 Programming 13 7 2 1 Level one functions ON OFF functions 13 7 2 2 Level one programming ON OFF functions 14 7 2 3 Level two functions adjusta...

Страница 3: ...n system must not be used until it has been commis sioned as described in chapter 5 Testing and commissioning The ROBUS packing materials must be disposed of in compliance with local regulations If a...

Страница 4: ...1 comparison of the ROBUS gearmotor main characteristics 2 1 Operating limits Chapter 8 Technical Characteristics provides the only data needed to determine whether the products of the ROBUS line are...

Страница 5: ...he estimated durability in the graph must be checked with the total result For example when ROBUS 1000 is fitted to a gate weighing 650 Kg and 5m in length equipped with photocells and without other s...

Страница 6: ...gauge e g 3x2 5mm2 and that a safety grounding sys tem is provided near the automation unit Note 2 If the BLUEBUS cable is longer than 30 m up to 50 m a 2x1mm2 cable is needed Note 3 A single 2x0 5mm...

Страница 7: ...ing values with those specified in Chapter 8 Technical Characteristics The manufacturers recommend a 50 margin on the force as unfavourable climatic conditions may cause an increase in the friction Ma...

Страница 8: ...paragraph in the Chapter Instructions and Warnings for Users 8 9 10 11 12 If the rack is already present once the gearmotor has been fastened use the adjustment dowels as shown in Figure 8 to set the...

Страница 9: ...along the cables until you reach the clamp Then put the membrane back in the slot of the hole the cables pass through Lay a second clamp for collecting the cables which are set just above the membrane...

Страница 10: ...tion of the gearmotor with respect to the leaf If the leaf must move left for opening the selector must be moved towards left as shown in Figure 18 alternatively if the leaf has to move right dur ing...

Страница 11: ...the flashing light flashes at a speed of 0 5 seconds on and 0 5 seconds off If present also check the flashes of the light connected to the S C A terminal slow flashes during opening quick flashes du...

Страница 12: ...e the declaration of conformity of the automation system and deliver it to the owner 5 Prepare the Instructions and warnings for the use of the automa tion system and deliver it to the owner 6 Prepare...

Страница 13: ...nds the gate will begin to close automatically The Close after photo function is always disabled in manoeuvres interrupted by a Stop command If the Close after photo function is inactive the pause tim...

Страница 14: ...cally and memorize the modifications made up to that stage 1 Press the key Set and hold it down approx 3 s 3s 2 Release the Set key when L1 LED starts flashing L1 3 Press keys or to move the flashing...

Страница 15: ...ent this becomes Open partially Adjusts the number of manoeuvres after which it signals the maintenance request of the automation see paragraph 7 4 3 Maintenance warning The type of defect that has oc...

Страница 16: ...ecognition of other devices 7 3 1 BlueBUS BlueBUS technology allows you to connect compatible devices using only two wires which carry both the power supply and the communication signals All the devic...

Страница 17: ...ocell instruction manual 7 3 3 Photocells By means of addressing using special jumpers the BlueBUS sys tem enables the user to make the control unit recognise the photo cells and assign them with a co...

Страница 18: ...sing one must consider the convenience of the connections and the fact that the Step by Step command of the Slave only allows the Slave leaf to be opened fully Connect the 2 motors as shown in fig 26...

Страница 19: ...ogrammed 7 4 Special functions Tabella 14 ROBUS Slave programming independent from ROBUS Master Level one functions ON OFF functions Level two functions adjustable parameters Stand by Motor speed Peak...

Страница 20: ...g function Fol low the indications in table 17 for this control Tabella 17 control of the number of manoeuvres performed Example SET SET SET SET n Manoeuvre counter reset After the maintenance of the...

Страница 21: ...e is voltage on the flashing light s FLASH terminal during the manoeuvre being intermittent the voltage value is not important approximately 10 30Vdc if there is voltage the problem is due to the lamp...

Страница 22: ...BUS do not correspond to those recognized during the recognition phase One or more devices may be faulty check and if necessary replace them in case of modifi cations repeat the recognition process 7...

Страница 23: ...ss If it flashes together with L1 it means that the user must carry out the device recognition phase refer to Paragraph 4 3 Recognition of the devices on It flashes Off During normal operation the dev...

Страница 24: ...nd 4 Durability Estimated between 20 000 and 250 000 cycles following the conditions indicated in table 4 Thrust maximum absorbed power equiva lent to amperes 515W 2 5A 4 8A versione V1 Insulation cla...

Страница 25: ...with detection devices that prevent move ment if people or objects are in the way guaranteeing safe and reliable activation However children should not be allowed to play in the vicinity of automated...

Страница 26: ...ime seems not to work as well or not to work at all it may simply be that the battery is exhausted depending on the type of use it may last from several months up to one year and more In this case you...

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