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Содержание MASTERTRACE MS-2101

Страница 1: ...MASTERTRACE MS 2101 OPERATOR S MANUAL HEAT TRACING CONTROL ...

Страница 2: ...n Wiring 2 4 Alarm Wiring 2 4 3 Getting Started 3 1 Introduction 3 1 Enabling the Heater 3 1 Entering Setpoints 3 1 Testing Heater Alarms 3 3 Monitoring System Status 3 4 4 Front Panel Operation 4 1 Overview 4 1 Operating the Keypad 4 1 Status Lights 4 1 Alphanumeric Display 4 1 Keypad 4 1 Display Contrast 4 1 Heater Numbering 4 1 Startup Messages 4 3 Status Messages 4 3 Flash Messsages 4 4 5 Meas...

Страница 3: ... Physical Layer 8 1 Modbus Protocol 8 2 Modbus Memory Map 8 4 Modbus Map Data Format 8 6 9 Commissioning 9 1 Overview 9 1 Requirements 9 1 RTD Input Test 9 1 Heater Voltage and Current Test 9 2 Ground Fault Current Test 9 3 Alarm Output Test 9 3 Override Input Test 9 4 Placing the Controller in Service 9 4 Completing the Installation 9 6 Warranty Back Cover ...

Страница 4: ...performance checks to ensure that the device is still operating as intended This can be a tedious labour intensive job A controller is mounted near the pipe being traced to monitor the heater point This controller can communi cate with a single master unit to give complete system monitoring and control from a convenient location Up to 32 controllers can be monitored on a RS485 data highway to a ce...

Страница 5: ... Groups F and G Class III Operating Temperature 40 C to 50 C LCD 20 C to 50 C Conformal Coating Boards conformal coated for hostile environments Enclosure Type Nema 4X steel painted black Size 10 Hx8 Wx6 D Features Quick release latches to open door Flat aluminum plate to act as heatsink and mounting flange for mounting on Uni Strut One 3 4 conduit knockout for power and three 1 2 conduit knockout...

Страница 6: ...onment y CSA Certified and FM Approved for Hazardous Locations y Weatherproof NEMA 4X Enclosure y 40 C to 50 C OperatingTemperature Range LCD 20 Cto 50 C User Interface y 32 Character LCD Display y LED Indicators on Faceplate y Clear English Language Messages y Intuitive Message Structure y Tactile Keys y Access Security Summary of Features Using This Manual Detailed information relating to switch...

Страница 7: ...ans is needed to convert the input voltage to a linear and useful range The CPU applies gain offset and non linearity corrections through a linearization algorithm Current Ground Fault and Voltage Sensing Current transformers and high impedance voltage dividers are used to scale down the incoming heater current ground fault current and voltage All three signals are then passed through a full wave ...

Страница 8: ... powerlimit and is time driven where for when you set the softstart period Having the two separate functions is desirable when powerlimit may not be required by the application but softstart is essential to avoid nuisance breaker trips during cold startups The controller applies the softstart function initial startup when the controller is powered up Operation of the softstart function varies depe...

Страница 9: ...actor will be increased or decreased in the same direction If current AATD is larger than the AATD in the previous hour the deadband factor will be increased or decreased in the reversed direction At steady state the deadband factor used will fluctuate around a optimum value Figure 1 5 shows the relationship between the proposed heater on duty cycle and the temperature difference for different dea...

Страница 10: ...llowing linear equation W aT b where W is the Watt ft at temperature T in degree F a and b are the slope and offset of the linear curve If the Watt per foot value of the heat trace is Ws at setpoint temperature Ts and the Watt per foot value of the heat trace is W at temperature T the offset ratio to be applied to the high low current alarm level is Ws W That is if the high low current alarm level...

Страница 11: ...1 8 MS 2101 Chapter 1 Product Overview Figure 1 8 Hardware Block Diagram ...

Страница 12: ...ed off When the terminals are closed the heater is controlled by the RTDs unless the heater setpoint is set to off In this case the heater is solely controlled by the override input The logic of this input allows either ambient temperature override or load shedding on multiple controllers terminals 24 and 25 T4 RTD1Aand RTD1B Inputs 3 wire RTD input Ground terminal connects to shield or case Lead ...

Страница 13: ...2 2 MS 2101 Chapter 2 Installation Figure 2 2 Power Board Layout Figure 2 1 Main Board Layout ...

Страница 14: ...ge of 85 280Vac and rated voltage range of the heat trace cable Wiring methods must conform to Class I Division 2 or Class I Zone 2 requirements Heater Wiring Connect heating cable wiring to terminals 4 and 5 See Figure 2 7 If the heating cable has a braid it should be terminated to the ground stud using a ring terminal suitable for 10 stud Ground Connection Connect the controller grounding stud d...

Страница 15: ...n fashion The total length of this daisy chain should not exceed 4 000 feet The maximum number of devices connected is 32 to avoid exceeding driver capability You can use commercially available repeaters to increase the number of devices over 32 Avoid star or stub connections Terminate the first and last device in the daisy chain loop Each controller is equipped with a termination jumper as shown ...

Страница 16: ...e 2 7 Typical Wiring Diagram Warning Explosion Hazard Substitution of components may impair suitability for Class 1 Division 2 or Class 1 Zone 2 Warning Explosion Hazard Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous ...

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Страница 23: ...4 2 MS 2101 Chapter 4 Front Panel Operation Figure 4 2 Contrast Control Figure 4 1 Display Front View ...

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Страница 32: ...The MS 2101 has a considerable number of programming setpoints for flexibility Setpoint messages are organized into groups for easy reference as shown below Through out this chapter each group is detailed by section SETPOINT provides entry to the Setpoint Menu which BAUD RATE 1 1200 MESSAGE go to 5 GROUND FAULT TRIP 100mA MESSAGE SOFTSTART 60s MESSAGE POWERLIMIT CURRENT off MESSAGE LOWVOLTAGE ALAR...

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Страница 40: ...ctual value is the pre alarm actual value Tracecheck ground fault trip and test alarms are latched only and not user definable MESSAGE NO S3 07 APPLIES TO Interface Module DEFAULT VALUE alarm off VALUE RANGE alarm off alarm on flash on flash off DISPLAY MODE Advanced RESTRICTIONS None This function determines the response of the alarm light output to an alarm The alarm light output is design to dr...

Страница 41: ...temp Control temperature MESSAGE NO S3 11 APPLIES TO Interface Module DEFAULT VALUE 60 s VALUE RANGE 5 to 600 s off DISPLAY MODE Advanced RESTRICTIONS None This function sets the length of time from the last key press to automatically return to the Default Display information To disable this function set the value to off MESSAGE NO S3 12 APPLIES TO Interface Module DEFAULT VALUE 3 s VALUE RANGE 1 ...

Страница 42: ...dule DEFAULT VALUE disabled VALUE RANGE 1 to 24 hrs disabled on continuously DISPLAY MODE Advanced RESTRICTIONS None This function manually controls of the alarm output for maintenance purposes For normal operation set to disable If you select a period of time the alarm output is forced into alarm state for the selected interval If you select on continuously the alarm output is forced into alarm s...

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Страница 52: ... i w r e h t o m r a l a n a s i e r e h t n e h w h s a l F f i 2 n O e s i w r e h t o m r a l a n a s i e r e h t n e h w h s a l F f i 3 1 3 0 0 4 2 t c a t n o C m r a l A A N e t a t s d i l o s d n a O N l a c i n a h c e m f i 0 A N e t a t s d i l o s d n a O N l a c i n a h c e m f i 1 A N e t a t s d i l o s d n a C N l a c i n a h c e m f i 2 A N e t a t s d i l o s d n a C N l a c i n...

Страница 53: ...1321113332332 0321321133231323311e4232232g3231321113332332 0322321133231323320e4232232g3231321113332332 03233322133221121 032433122332 40041 4 32213412123311323231223123322133221121331132 32g311333121113331111331132133211F31g 3 40043 4 322134121233113234222213123322133221121331132 32g311333121113331111331132133211F31 a a aaaeaaaeaaaaaaaaaaaaaaar a ayaaeaaaar y azaaeaaeaaaaaaaaa y aMaaaaaaaaaa aaaa...

Страница 54: ...sss 03102031232213113ssss 40014 2 11334232212111234321332211113 03x31232213113xF103 33 0 03x3 01000 03101031232213113sss 40011 2 313334232212111234321332211113 03x31232213113xF100343 0 03x3 01000 03101031232213111sss 40011 2 1133311121134321332211113 31133043321113 03x31232213113xF100343 0 03x3 03000 031001031232213113sss 40011 2 32221321321133211221111213122 40018 2 32221321321133211221111213122 ...

Страница 55: ...aaaaaa zaaaaaaaaaaaaaAaaaa yaaeaaaar Rs1s1s Rs11sss1 1rrsss 11111s1s1L11s 1111s1R1s1s 40110 4 3221213212112 111ss1rrss 303e3322121323213321222113311 313e3322121321233213311 323e33221213221211113113 1113sss3111ssss 3311 333e33221213113311 343e332212131221311F1223311 313e31121213211311F1223311 313e3311132323213321222113311 313e311131221 Rs1ss11rrss 31g303e311121132311133132231 333333333003e321311g21...

Страница 56: ...ss 303e33313333131232323213 313e331F2 323e331F2 333e331F2 343e333331221323213 313e33223231321132213 313e33111111111331321132213 313e3412123321131111111113 11ssg1rrss 11131221 R1xsg1rrss 11131221 Rs1s1s Rs11sss1 rrsss 11111s1s1L11s es1ss 40111 2 32212133111113342322121112 11311112312312113312312312233231112 40111 2 34334342322121112 11311112312312113312312312233231112 40111 2 3433s342322121112 1131...

Страница 57: ...2g31131121312131112321 1131111312331112 40118 2 3221213321121123231233411134134132 113111131233211211 40111 2 32212134111341332323 32g31132312111332111131212 113111131233232 40111 2 32212134111341332323 32g31131121312131112321 113111131233232 40113 2 32t131332131232 1131111312321312 40114 2 311131332131232 1131111312321312 zaaaaaaaaaaaaaaaaaAaaaa yaaeaaaar Rs1s1s Rs11sss1 1rrsss 11111s1s1L11s 1111...

Страница 58: ...3321212 01332221 182 2 32221321321133211221111213122 183 2 32221321321133211221111213122 184 2 32221321321133211221111213122 181 2 3222133334221343213 003111323321212 01332221 181 2 32221332t131332131232 003111323321212 01332221 181 2 322213311131332131232 003111323321212 01332221 aaeaaaa aeeaaaaaaaaaaeaoeeaaaaaaaaAaaaa Rs1s1s Rs11sss1 1rrsss 11111s1s1L11s 1111s1R1s1s 40188 2 311132331331221111 40...

Страница 59: ...a aagaaaaaaaaaaaaaaaaaaaaeaaaaaaaaa ahaaaaaaaeaaaa aaaaaaaa aaaaaaaaaaaea aaaaeaaaaaaagaaeaaaaaaaa aaaaaaaeaaaaa aaaea aaaaaaaaaaaa aaaea a aaaeaaaaaaaaaaaaaaagaaaaaaaaaaaaaaaa aaaaaaaaaaeaaa aaaaasaaaeaaaaaaaeaaaaaaaaaaaaaaa a aaaeaaaaaaaaaaaaaaaaaaeaa aaeaaaaaaaaaaaaaaaaaa aa eaaaaaaaaasaaaeaaaaaaaeaaaaaaaaaaaaaaa y aaaeaaaaaaaaaaaaaaaeaaaaaaaeaaaaaaaaaaaraaaaaaaaae aaaaaaaae RRs1Ls11s1Rsss ttaa...

Страница 60: ...ts on the same test setup Rather than using an adjustable load you can use a fixed load in conjunction with a variac to adjust the input supply voltage To test heater voltage and current 1 Disconnect any field wiring to terminals 2 3 4 and 5 2 Connect the adjustable variac outputs to terminals 2 and 3 Connect the input supply of the variac to either 208 or 240VAC 120VAC will work but will not prov...

Страница 61: ...wer resistor to terminals 2 and 5 of the controller with the ammeter in series 3 Set the variac control for 120VAC and turn on the power 4 Force the heater on by setting the manual heater function for 1 hour SETPOINT SETPOINT TEST MANUAL HEATER 5 Change the GF trip alarm to OFF to prevent nuisance trips during the test Reset ground fault trip alarms if necessary 6 Display ground fault current MEAS...

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Страница 63: ...ar aataaaaaasyAaaeaaaaaaaaaeaaaaaaa aaaaa aaaaeaaaaaaaaaaaae ayoa aaaaaaaaagaaaasyAaaaeaaaaaaaaaaaa aa ahaaaaaaa aa aaaaeaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaeaaaaaaaaaaeaaaaa aaaaaaaaaaaaaaaaaaaaaagaaaa aaaaeaaaeaeaaa aaaaeaaaaaaaaaaaaaaaaaaaaaaaaea aaaaaaaaa aaaaaaaAaaeaaaaaaaeaaaaaaaaeaaaaaaaa aaaaaaaaa aaaaaa aa aaaaeaaaaaaaaaaaaaaaaaaaaAaaaaaaaaaaa a aaaaaaaaa aa aaaaeaaaaaaaaaaa aaa aaaAaaaaaa...

Страница 64: ...aaeaaaaaayaDaa aaeaa oaaaaayaDaaaa aaaaaaaeaaa aaaaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaeaaaaaaaaaaaaaaaaaaaaaaaaeaaaaaaaaaaaaeaaaa aaaaaeaa agaaaaaaaaaa aoaaaaayaDaaaaaaaaaaaaaaaaaaaaaaaaaa aaagaaaaagaaaaaaaaa aoaaayaDaeazaaaaaaeeaaaaaaaaaaa aaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaaaeaaaaaaea rayaDae aaeaaaaaaaaeeaaaaaaaaaaaa aaaayaDaeaaaeaaaaaaaaaasaaaea aaaaaaaaaaaeaaaaaaaaaaaaae aaaaaaagaaaaaeaaaea...

Страница 65: ...PROVIDED FOR IN WRITING IN THIS WAR RANTY EACH CONTROL IS PROVIDED WITHOUT ANY WARRANTY OF ANY KIND EITHER EXPRESSED OR IMPLIED IN PARTICULAR WITHOUT LIMITING THE GENERALITY OF THE FOREGOING THE FOLLOWING IMPLIED WARRANTIES AND CONDITIONS ARE EXPRESSLY DIS CLAIMED a ANY IMPLIED WARRANTY OR CONDITION THAT THE CON TROL WILL MEET YOUR REQUIREMENTS b ANY IMPLIED WARRANTY OR CONDITION THAT THE OPERA TI...

Страница 66: ...MASTERTRACE TM HEAT TRACING CONTROL P N 1501 0009 MS 2101 03 18 Printed in Canada Nextron Limited 14 6120 11th Street S E Calgary Alberta T2H 2L7 Tel 403 735 9555 Fax 403 735 9559 ...

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