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FORM NO. L-20179-F-1002

12

PARTS REPLACEMENT (PISTON BEARING AND O-RING SEALS)

NOTE: The following sections are arranged by model. Verify that you are in the correct section for your model.

FMCB 130-19 AND 130-24

1.

Remove the four Socket Head Cap Screws (Item
13) and separate the Air Chamber (Item 12) from
the Housing (Item 1) (See Figure 13).

2.

Remove the four Socket Head Cap Screws (Item
13) securing the Male Pilot (Item 20) to the Air
Chamber (Item 12) (See Figure 13).

3.

Remove the Male Pilot (Item 20) and Stub Shaft
(Item 23) from Air Chamber (Item 12) (See
Figure 13).

Always wear safety

goggles when

working with spring

or tension loaded

devices such as

retaining rings.

WARNING

4.

Remove the Retaining Ring (Item 6) from the
Splined Disc (Item 10) (See Figure 14).

5.

Press the Splined Disc (Item 9) from the Bearing
(Item 2) (See Figure 14).

6.

Remove the Piston (Item 16) from the Air Chamber
(Item 12) (See Figure 14).

7.

Remove the Retaining Ring (Item 3) from the Piston
(See Figure 14).

8.

Remove the O-ring Seals (Items 14 and 15) from
the Piston and Air Chamber (See Figure 14).

9.

Press the Bearing (Item 2) out of the Piston (Item
16) (See Figure 14).

10. Clean the bearing bore of the Piston with fresh

safety solvent, making sure that all old Loctite

®

residue is removed.

11. Apply an adequate amount of Loctite

® 

680 to

evenly coat the outer race of the new Bearing (Item
2).

12. Carefully align the outer race of the new Bearing

(Item 2) with the bore of the Piston.

13. Supporting the Piston (Item 16) and pressing on the

outer race of the new Bearing (Item 2), press the
new Bearing into the Piston (See Figure 14).

14. Reinstall the Retaining Ring (Item 3), securing the

Bearing to the Piston (See Figure 14).

15. Coat the o-ring contact surfaces of the Air

Chamber, Piston, and the O-ring Seals with a thin
film of o-ring lubricant and install the new O-ring
Seals (Items 14 and 15) (See Figure 14).

16. Slide the Piston (Item 16) into the Air Chamber

(Item 12).

17. Support the inner race of the Bearing (Item 2) and

press the Splined Disc (Item 9) into the Bearing and
Piston (See Figure 14).

18. Reinstall the Retaining Ring (Item 6) that secures

the Splined Disc to the Bearing (See Figure 14).

19. Apply a drop of Loctite

®

 242 to the threads of the

Socket Head Cap Screws (Item 13).

20. Reinstall and tighten the four Socket Head Cap

Screws (Item 13) securing the Air Chamber (Item
12) to the Housing (Item 1) to 33.2 Nm 24.5 ft-lb
torque.

Figure 13

Figure 13

Figure 13

Figure 13

Figure 13

12

12

12

12

12

23

23

23

23

23

20

20

20

20

20

13

13

13

13

13

13

13

13

13

13

1

1

1

1

1

Figure 14

Figure 14

Figure 14

Figure 14

Figure 14

9

9

9

9

9

12

12

12

12

12

6

6

6

6

6

3

3

3

3

3

2

2

2

2

2

16

16

16

16

16

15

15

15

15

15

14

14

14

14

14

®

DIST. AUTORIZADO

MEX (55) 53 63 23 31
QRO (442) 1 95 72 60

MTY (81) 83 54 10 18
[email protected]

Содержание AIR CHAMP FMCB 130-19

Страница 1: ...slations of this user manual Visite www nexengroup com para ver traducciones de este manual del usuario Consulter www nexengroup com pour toute traduction de ce pr sent manuel Besuchen Sie bitte www n...

Страница 2: ...5900 www nexengroup com Copyright 1999 Nexen Group Inc Nexen Group Inc 560 Oak Grove Parkway Vadnais Heights Minnesota 55127 ISO 9001 Certified Read this manual carefully before installation and opera...

Страница 3: ...Bearing and O ring Seals FMCB 130 19 and 130 24 12 FMCB 7 28 8 38 and 8 42 14 FMCB 7 38 16 Male Pilot Bearings and O ring Seals FMCB 130 19 and 130 24 13 FMCB 7 28 8 38 and 8 42 15 FMCB 7 38 18 Input...

Страница 4: ...ure the FMCB to the gear reducer using customer supplied socket head cap screws lock washers and nuts See Figure 2 4 Insert the customer supplied key into the motor shaft keyway See Figure 2 5 Slide t...

Страница 5: ...rt marked 5 and the clutch air supply line to the port marked 3 See Figure 4 3 WAY CONTROL VALVES 1 Install a 3 Way N O Control into the brake inlet port and a 3 Way N C Control into the clutch inlet...

Страница 6: ...r Adjustment Knob clockwise until closed 7 Turn the Lubricator Adjustment Knob counterclockwise one third turn 8 Open the air line to the unit NOTE Pneumatically actuated decived requre clean pressure...

Страница 7: ...s s e c e n f i e v l a v e n i l p s t f a h S b u t S n o n o i t a c i r b u l f o k c a L e n i l p s t f a h S b u t S e t a c i r b u L s l a e S g n i r O e h t d n u o r a s k a e l r i A s l...

Страница 8: ...m 11 and six new Flat Head Screws Item 7 6 Tighten the six new Flat Head Screws Item 7 to 2 5 Nm 22 in lb torque 7 Install the second new Friction Facing Item 8 and six new Flat Head Screws Item 7 See...

Страница 9: ...at secure the second split Friction Facing Item 13 See Figure 10 4 Remove the six old Flat Head Screws Item 12 and the second old Friction Facing Item 13 See Figure 10 5 Install the first new split Fr...

Страница 10: ...Item 1 See Figure 11 9 Supporting the Housing Item 1 and pressing on the outer race of the new Bearing Item 2 press the new Bearing into the Housing 10 Reinstall Retaining Ring Item 3 See Figure 11 1...

Страница 11: ...the outer race of the new Bearing Item 2 with the bore of the Female Pilot Item 1 See Figure 12 9 Supporting the Female Pilot Item 1 and pressing on the outer race of the new Bearing Item 2 press the...

Страница 12: ...0 to evenly coat the outer race of the new Bearing Item 2 12 Carefully align the outer race of the new Bearing Item 2 with the bore of the Piston 13 Supporting the Piston Item 16 and pressing on the o...

Страница 13: ...19 press the new Bearing and Stub Shaft into the Male Pilot See Figure 15 11 Apply an adequate amount of Loctite 680 to evenly coat the outer race of the second new Bearing Item 19 See Figure 15 12 Wh...

Страница 14: ...ure 17 10 Remove the Retaining Ring Item 3 or 19 from the Piston Item 17 See Figure 17 11 Press the Bearing Item 2 or 18 out of the Piston Item 17 See Figure 17 12 Clean the bearing bore of the Piston...

Страница 15: ...5 4 1 m N 7 6 1 b l t f 3 2 1 8 3 8 m N 2 3 3 b l t f 5 4 2 m N 1 7 6 b l t f 5 9 4 2 4 8 m N 1 7 6 b l t f 5 9 4 m N 2 3 3 b l t f 5 4 2 T T T T Table 2 able 2 able 2 able 2 able 2 PARTS REPLACEMENT...

Страница 16: ...5 4 2 m N 1 7 6 b l t f 5 9 4 2 4 8 m N 1 7 6 b l t f 5 9 4 m N 2 3 3 b l t f 5 4 2 T T T T Table 3 able 3 able 3 able 3 able 3 Figure 18 Figure 18 Figure 18 Figure 18 Figure 18 Apply a thin film of...

Страница 17: ...0 7 Press the Splined Disc Item 9 out of the Bearing Item 18 and Piston Item 17 See Figure 20 8 Remove the Piston Item 17 from the Air Chamber Item 14 See Figure 20 9 Remove the Retaining Ring Item 19...

Страница 18: ...arefully align the outer race of the new Bearing Item 29 with the bore of the Male Pilot Item 27 See Figure 21 12 Supporting the Male Pilot Item 27 and pressing on the outer race of the new Bearing It...

Страница 19: ...er bearing race to remove a bearing held by the outer race causes damage to the bearing 4 Clean the bearing bore of the Flange Item 27 with fresh safety solvent making sure all old Loctite residue is...

Страница 20: ...er bearing race to remove a bearing held by the outer race causes damage to the bearing 6 Clean the bearing bore of the Flange Item 35 with fresh safety solvent making sure all old Loctite residue is...

Страница 21: ...H t e k c o S 4 0 3 r e h s a W k c o L 4 1 3 t u N x e H 4 1 Denotes repair kit item in repair kit 801429 Figure 24 Figure 24 Figure 24 Figure 24 Figure 24 M E T I N O I T P I R C S E D Y T Q 8 2 t n...

Страница 22: ...0 2 t o l i P e l a M 1 7 3 2 8 0 5 M w e r c S d a e H t a l F 2 1 1 2 1 l a e S g n i r O 1 82 h c t u l C g n i c a F n o i t c i r F 1 2 2 1 l a e S g n i r O 1 9 c s i D d e n i l p S 1 3 2 t f...

Страница 23: ...i n i a t e R 1 1 1 2 h c t u l C g n i c a F n o i t c i r F 1 9 2 1 g n i r a e B 2 2 1 3 2 0 1 6 M w e r c S d a e H t a l F 2 1 1 3 t f a h S b u t S 1 3 1 3 e k a r B g n i c a F n o i t c i r F...

Страница 24: ...O 1 7 g n i s u o H 1 5 2 n i P g n i r p S d e t t o l S 1 8 5 2 1 8 M w e r c s p a C d a e H t e k c o S 2 1 6 2 5 2 1 8 M w e r c s p a C d a e H t e k c o S 4 9 c s i D d e n i l p S 1 7 2 t o l...

Страница 25: ...t e R 2 4 2 1 l a e S g n i r O 1 7 g n i s u o H 1 5 2 n i P g n i r p S d e t t o l S 1 8 5 1 0 1 M w e r c s p a C d a e H t e k c o S 2 1 7 2 t o l i P e l a M 1 9 c s i D d e n i l p S 1 8 2 t n...

Страница 26: ...r p S d e t t o l S 1 7 g n i s u o H 1 6 2 5 1 0 1 M w e r c s p a C d a e H t e k c o S 4 8 5 1 0 1 M w e r c S p a C d a e H t e k c o S 4 7 2 t o l i P e l a M 1 9 c s i D d e n i l p S 1 8 2 t n...

Страница 27: ...OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH POTENTIAL LOSS OR DAMAGE For all of the purposes hereof the term consequential damages shall include lost p...

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