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and  radial  bearings  (pos.  2c-2  a  2c-3),  both  of  which  are  inserted  in  the  tube  centre  of  the 
basket. 

 

The transmission of torque from the transmission, see in Fig. 2b (pos.  2b-41, M2), on the pinion 
gear  is  ensured  by  a  shaft  (pos.  2b-2)  mounted  in  the  bearing  bushing  (pos.  2b-1).  The  drive 
shaft  is  inserted  in  the  bushing  in  the  transmission  and  secured  against  displacement  by  a 
screw  with  a  washer  (pos.  2b-93.1  and  2b-93.2).  On  the  other  side,  it  is  secured  by  a  locking 
ring (pos. 2b-91.1) inserted in the groove in the shaft. The shaft passes through a shaft sealing 
ring (pos. 2b-61) preventing liquid penetration into the inner parts of the bushing. A pinion gear 
is set on the end of the shaft (pos. 2b-3).  

 

The body of the bearing bushing is attached to the left side wall of the working group by screws 
with washers (pos. 2b-94.1÷ 2b-94.3). It is provided with a rubber seal preventing leaks of liquid 
from the working space of the working group (pos. 2b-62). A transmission with an electric motor 
(pos. 2b-92.1 and 2b-92.2) is attached to the bushing from the outer side.  

2.1.4  Washing system 

 

 

The wash liquid flows in two circuits, see in Fig. 3, 3a: 

 

Suction circuit 

consists of a removable filter (pos. 3a-3), which prevents dirt from entering the 

pump, a closing valve (pos. 3a-511), a quick coupling (pos. 3a-101) and a pump (pos. 3a-M1). 
The pump is attached to a bracket in the rear section of the working group.  

 

  The  suction  duct  is  sealed  by  a  rubber  collar  at  the  inlet  of  the  filter  (pos.  3a-61).  The  filter 

itself can be easily dismounted after sliding out of its holders. 

 

Discharge circuit 

consists of an outlet from the pump, a discharge duct and spraying nozzles.  

 

    After  passing  through  the  pump  (pos.  3a-41),  it  enters  the  washing  space  in  the  force  of  a 

discharge hose (pos. 3-). Here, the liquid is divided into two flows. One part of the liquid flows 
into the lower spraying nozzle (pos. 3a-1) and the other part of the liquid passes through the 
central  ...  into  the  upper  spraying  nozzle  (pos.  3a2).  To  facilitate  cleaning,  both  ends  of  the 
duct are provided with a removable plug (3a-91.1). 

 

  - 

Accessories of the washing system 

 

    A drain valve (pos. 4-51) is used for draining of washing liquid out of the machine, see in Fig. 

4.  A  safety  plug  (pos.  4-102)  is  screwed  into  the  drain  valve  to  prevent  accidental  leaks  of 
wash liquid due to insufficient closing of the valve. 

 

    A  level  gauge  is  mounted  to  the  left  side  wall  of  the  working  group  (pos.  3a-4)  to  check  the 

level of liquid. 

2.1.5  Electrical system 

 

It  consists  of  an  electrical  switchboard  cabinet,  control  and  power  elements,  electrical  motors, 
heater,  electric  sensors,  protective  devices,  and  cable  distribution  systems.  The  use  of 
electronic  modules  allowed  high  comfort  of machine  operators  with  minimum  requirements  for 
operation. 

 

- The electrical switchboard, see in Fig. 1 and 4 (pos. 4-1), consists of a stainless steel cabinet 

with an openable door secured by two locks (pos. 4-103) protecting the machine operator from 
accidental contact with live electrical circuits. A seal (pos. 4-61) is inserted between the door 
and  the  cabinet  to  protect  the  internal  parts  of  the  cabinet  against  water  ingress.  There  is  a 
main switch on its front side. 

 

-  There  are  electrical  control  and  indication  parts,  lucidly  arranged  with  function  legends 

installed in its upper side; see in Fig. 8.  

 

-  The wash liquid heating and the washing are fully automated. Technological processes of the 

machine  are  controlled  depending  on  the  setting  of  the  control  unit  actuators.  Operating 
personnel is informed on an ongoing process by means of indicator lights and data displayed 
on the control unit display, described in Section 5.1. 

 

-  Wash liquid heating is ensured by an electric submersible heater, see in Fig. 4 (position T1).  

Содержание ADS800

Страница 1: ...P a g e 1 61 AUTOMATIC DEGREASING MACHINE ADS 800 ORIGINAL USER MANUAL English version Version 1 1 11 2022 ADS800...

Страница 2: ...washing liquid 28 5 3 1 Time controlled heating of washing liquid 28 5 4 Washing cycle 28 5 5 Washing interruption 28 5 6 Oil removal from the wash liquid 28 5 7 Draining the machine 29 5 7 1 Cleaning...

Страница 3: ...55 9 2 2 Machine disposal 55 10 List of Annexes 56 10 1 Description of electrical functions and set of diagrams 57 10 2 EC Declaration of Conformity 58 10 3 Quality and Completeness Certificate of th...

Страница 4: ...units hereinafter referred to as parts Washing is performed from two opposite directions by hot wash liquid sprayed on cleaned items placed in a rotating wash basket from the top and bottom The oil f...

Страница 5: ...P a g e 5 61 Fig 1 Front view of the machine 1 102 1 101 1 2 1 71 1 72 1 1...

Страница 6: ...P a g e 6 61 Fig 2 Left view of the machine SQ1 HS1 2 102 2 101 RT1 ST1 T1 See Fig 2a See Fig 2b...

Страница 7: ...ew of oil skimmer components pos 2a 1 2a 3 2a 62 2a 94 1 2a 94 3 M1 2a 2 2a 93 1 2a 93 2 2a 91 3 2a 6 2a 5 2a 71 2a 96 1 2a 96 3 2a 101 2a 1 2a 61 2a 91 1 2a 92 1 2a 7 2a 97 1 2a 97 2 2a 62 2a 41 2a 9...

Страница 8: ...P a g e 8 61 Fig 2b view of basket drive components See Fig 2c 2b 2 2b 93 1 2b 93 2 2a 91 3 2b 3 M2 2b 1 2b 61 2b 91 1 2b 92 1 2b 92 2 2b 62 2b 94 1 2b 94 3 2b 4 2b 41...

Страница 9: ...P a g e 9 61 Fig 2c detailed view of housing 2c 91 1 2c 3 2c 93 1 2c 2 2c 92 1 2b 4 2c 1...

Страница 10: ...P a g e 10 61 Fig 3 Rear view of the machine 3 1 3 91 1 See Fig 3a Name plate 3 2 3 102 3a 1...

Страница 11: ...P a g e 11 61 Fig 3a view of spray nozzle power system 3a 2 3a 1 3a 101 3a 3 3a 41 M1 3a 91 1 3a 3 3a 61 3a 51 3a 62 3a 4...

Страница 12: ...P a g e 12 61 Fig 4 Right view of the machine 2 102 4 103 4 102 4 51 4 1 4 61 See Fig 7 4 101 4 91 1 4 91 2...

Страница 13: ...s suspended on the lower end of the belt pos 2a 5 Droplets of oil are carried by the belt in between teflon blades pos 2a 6 When wiped off the belt the droplets flow through a trough into a pipe with...

Страница 14: ...pos 3 Here the liquid is divided into two flows One part of the liquid flows into the lower spraying nozzle pos 3a 1 and the other part of the liquid passes through the central into the upper sprayin...

Страница 15: ...level drops below the safe limit the so called level relay interrupts the washing process or prevents its starting A safety switch of the lid see in Fig 2 pos SQ1 is installed between the lid and the...

Страница 16: ...rs 59 s Operating volume of the bath min 90 litres max 140 litres Electrical connection 3f N PE TN S 400 V 230 V 50Hz Power input max 8 6 KW Protection against electric shock According the SN 33 0600...

Страница 17: ...rotected from atmospheric effects see the environmental parameters The machine cannot be transported stored or operated in the environment with heavy dust pollution with occasional or permanent acid a...

Страница 18: ...P a g e 18 61 Fig 5 Basic dimensions of 001 ADS SFM800...

Страница 19: ...hen preparing the installation carefully study the technical data listed in Section 3 Caution The machine shall always be operated with the earthing cable connected to the main earthing terminal see i...

Страница 20: ...anual see Table WARNING a black drawing on yellow background It warns of a general danger Not observing the given procedure could result in a personal injury or damage of property WARNING a black draw...

Страница 21: ...are provided with warning labels Danger of electric shock An earthing label is placed near the earthing screws of the electric switchboard and the earthing terminal see in Fig 7 2 INSTRUCTION a white...

Страница 22: ...P a g e 22 61 Fig 6 1 Layout of warning symbols on the front and left sides Fig 6 2 Layout of warning symbols on the rear and right sides 5 Operation...

Страница 23: ...Fig 7 shows the front and control panels of the electric switchboard and Fig 7a shows the layout of connectors for connection of electric units and sensors to the machine Unless otherwise stated the f...

Страница 24: ...P a g e 24 61 Fig 7 shows the control panel of the electric switchboard MAIN SWITCH Q1 P1 S1 SB3 P2 P3 A1 SB1 SB2 MACHINE ON...

Страница 25: ...of the machine 5 1 Description of the parts washers machine control 5 1 1 Description of control and indicator parts on the electric switchboard housing XC7 LID SWITCH XC8 TEMPERATUR E SENSOR XC2 PUMP...

Страница 26: ...the position I Signal lamp P2 FAILURE LEVEL it lights up if the level of wash liquid is low it flashes if there is a failure in the liquid temperature control or if too high temperature has been set o...

Страница 27: ...by hitting the head against the edge of the lid When using the SB3 button make sure that the basket is not rotating during loading and removing of parts CAUTION Risk of an injury due to entanglement...

Страница 28: ...menu the power supply to the heating element will be turned on and then turned off The washing liquid will be heated only during this time and on working days Mon Fri Caution If the P2 FAILURE LEVEL s...

Страница 29: ...ted to operate the machine with a clogged or damaged filter or without a filter CAUTION there is a risk of clogging the pump with deposits deterioration of the washing capacity and damage to the pump...

Страница 30: ...a 4 After filling reinstall the grids and close the lid Switch on the electric circuits and perform two cycles without filling the basket in order to mix the water with the concentrated solution Use p...

Страница 31: ...by it to remove covers protecting the operator of the machine from the risk of injury open the door of the electrical switchboard interfere in electrical circuits or internal installation of the mach...

Страница 32: ...P a g e 32 61...

Страница 33: ...served disassemble the basket from the housing see in Fig 2c 2c 1 and 2b 4 Then check the wear of the plastic in the bearings pos 2c 2 and 2c 3 If excessive wear or damage is found it is necessary to...

Страница 34: ...anufacturer Button DOWN Scrolling between parameters Change of value by 1 Button UP Scrolling between parameters Change of value by 1 Button ENTER Entering the parameter settings Confirmation of the s...

Страница 35: ...The time for which relay 3 is on the relay is switched on after the tmr1 timer has elapsed ti on 06 00 h min Time of switching on the TIME HEATING PREHEATING function if the dAY parameter is set to o...

Страница 36: ...tion does not go on on Saturday SAt and Sunday Sun heating is not activated If it is necessary to work on these days the value of the dAY parameter must be changed to oF on the given day If this funct...

Страница 37: ...meters set by the manufacturer Enabling the access to the parameters In order to enable a change in the status of any parameter it is necessary to enable access by changing PASon PASoF see in Fig 6 3...

Страница 38: ...not necessary to leave the access to parameters enabled use the following procedure to disable the access to the parameters Changing the status of parameter PASof PASoN disabling the access see in Fig...

Страница 39: ...DOWN UP DOWN UP DOWN MOVEMENT IN THE UNLOCKED MENU OF PARAMETERS If the access to parameters PASoF status is enabled the procedure for movement in the menu is displayed on the control unit display The...

Страница 40: ...the S1oF and S1on parameters The maximum range of the parameters is 30 C 70 C The procedure for changing the parameters is shown in Fig 6 3 2 3 CAUTION It is necessary to observe the condition S1on S1...

Страница 41: ...P a g e 41 61 Figure 6 3 2 4 Illustration of heating element switching S1oF Current value S1on Heating 1 on 0 off...

Страница 42: ...r1 parameter The maximum range of the parameter is 99 min 59 s The procedure for changing the parameters is shown in Fig 6 3 2 5 an example of changing the cycle time from the originally set 4 min to...

Страница 43: ...N AND DEACTIVATION OF THE TIME HEATING PREHEATING A diagram for switching the heating element on and off according to set time is shown in Fig 6 3 2 6 The following sections describe the procedure for...

Страница 44: ...ATING Changing the ti on parameter time of heating activation and ti oF time of heating deactivation see in Fig 6 3 2 7 The maximum range of the parameter is 23 hours 59 min Figure 6 3 2 7 Illustratio...

Страница 45: ...saturday SETTING THE CURRENT DAY IN THE WEEK Change of the SEt d parameter This parameter influences the correct function of time heating see in Fig 6 3 2 8 Figure 6 3 2 8 Illustration of the procedur...

Страница 46: ...61 CURRENT TIME SETTING Changing the SEt t parameter This parameter influences the correct function of time heating see in Fig 6 3 2 9 Figure 6 3 2 9 Illustration of the procedure for entering the dat...

Страница 47: ...6 Art 62 1 2 unless otherwise specified by the user Caution This section contains standards used in the Czech Republic To verify the electrical safety of the machine and the electrical installation o...

Страница 48: ...hout verifying the electrical safety on a regular basis If any failure is detected the repair or replacement of damaged parts on electrical equipment or electrical installation of the machine can only...

Страница 49: ...n disconnect the machine from the power supply and use a fire extinguisher designed for electrical equipment When extinguishing a fire use protective equipment against toxic combustion products CAUTIO...

Страница 50: ...onnection corresponding to the operating environment of the machine The danger of injury with serious or lethal consequences in case of electrical shock when connecting or disconnecting electric power...

Страница 51: ...61 Regular inspection of adherence to safety regulations during operation in acoustically uninsulated workplaces Possible loss of attention fatigue or hearing damage during long term continuous noise...

Страница 52: ...th cannot be reached in any mode Incorrect temperature setting on the control unit Check the temperature setting on the UJT control unit E The heater is not supplied Check the power supply to the heat...

Страница 53: ...ssion and the drive gearing E S Faulty SB3 button Check the button contacts E When the S1 OIL SKIMMER switch is switched the skimmer motor does not start Fault in the power supply of the basket drive...

Страница 54: ...ket ADS 800 915660 12 1 2b 41 Basket drive ADS 800 915660 13 1 3a 3 Filtering basket ADS 800 915660 18 1 3a 41 Pump ADS 800 915660 14 1 4 1 Switchboard assembly ADS 800 915660 16 1 Table 8 2 1 List of...

Страница 55: ...1 dose 3a 1 Braided hose FLEXI 110126 60 1 3a 51 Ball valve water 5 4 210132 16 1 3a 61 Seal 110147 98 3a 62 Lid seal 110147 41 Cut as needed 3a 101 Seal Clamp 1 DNO40 SILIKON 110116 07 110116 02 set...

Страница 56: ...f residues of the wash liquid and oil Transport from the installation site shall be conducted in the same way as in the case of its installation see in Section 4 1 1 9 2 2 Machine disposal in the Czec...

Страница 57: ...x 10 1 Description of electrical functions of ADS 800 and a set of wiring diagrams Annex 10 2 EC Declaration of Conformity Annex 10 3 Quality and Completeness Certificate of the parts Washers Machine...

Страница 58: ...P a g e 58 61 10 1 Description of electrical functions and a set of wiring diagrams separate annex...

Страница 59: ...s in the following documents issued by Stroj rensk zku ebn stav s p Engineering Testing Institute state enterprise Hudcova 424 56b 621 00 Brno Czech Republic were used Directive 2006 42 EC Czech Gover...

Страница 60: ...in accordance with the test certificates issued by Stroj rensk zku ebn stav Engineering Testing Institute Hudcova 58b 621 00 Brno Czech Republic in 2014 The product was manufactured according to the...

Страница 61: ...P a g e 61 61 Annex 10 4 Machine operation records Date Completed works on the machine Name and signature...

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