National Lab PCGE Series, Руководство по эксплуатации и техническому обслуживанию

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TABLE OF CONTENTS
1. GENERAL USER AND MAINTENANCE MANUAL ...................................................................... 3
1.1. HOW TO USE THIS MANUAL ................................................................................................ 3
1.2. GENERAL DESCRIPTIONS/INTENDED USE ............................................................................ 3
2. GENERAL SAFETY INSTRUCTIONS ........................................................................................ 3
3. DESCRIPTION OF THE CHILLER, COMPONENTS AND OPTIONS ............................................. 5
3.1 DESCRIPTION ................................................................................................................... 5
3.2 REFRIGERANT CIRCUIT ...................................................................................................... 5
3.2.1 STANDARD COMPONENTS USED IN THE CHILLER .............................................................................. 5
3.2.2 OPTIONS “ REFRIGERATION CIRCUIT .............................................................................................. 6
3.3 COOLING MEDIUM CIRCUIT (CONSUMER CIRCUIT) ............................................................... 6
3.3.1 STANDARD COMPONENTS USED IN THE CHILLER .............................................................................. 6
3.3.2 OPTIONS “ HYDRAULIC CIRCUIT ..................................................................................................... 7
3.3.3 SINGLE-CIRCUIT SYSTEM WITH TANK (STANDARD) ........................................................................... 7
3.3.4 SINGLE-CIRCUIT SYSTEM WITHOUT TANK ........................................................................................ 8
3.4 ELECTRIC CIRCUIT ............................................................................................................ 8
3.4.1 STANDARD COMPONENTS USED IN THE CHILLER .............................................................................. 8
3.4.2 OPTIONS “ ELECTRIC CIRCUIT ........................................................................................................ 9
3.5 HOUSING ......................................................................................................................... 9
4. TRANSPORT/ PACKAGING/ STORAGE ................................................................................ 11
4.1 REMOVING THE PACKAGING AND HANDLING THE CHILLER .................................................. 11
4.2 DISPOSAL OF PACKAGING MATERIALS ............................................................................... 11
4.3 STORAGE ....................................................................................................................... 11
5. LOCATION AND INSTALLATION ......................................................................................... 12
5.1 CHOOSING A LOCATION................................................................................................... 12
5.2 ASSEMBLY (CONNECTIONS) ............................................................................................. 13
5.2.1 CONNECTION TO THE REFRIGERANT CIRCUIT (CONSUMER CIRCUIT) ................................................ 13
5.2.2 CONNECTION TO THE ELECTRICITY MAINS ..................................................................................... 14
6. OPERATION ........................................................................................................................ 15
6.1 CHECK LIST FOR THE INITIAL START-UP OF WATER RECIRCULATING CHILLERS ..................... 15
6.1.1 WATER REQUIREMENTS................................................................................................................ 15
6.1.2 CHECKLIST FOR PCGE 11 TO PCGE 3300 ........................................................................................ 15
6.2 CHECKLIST FOR STARTING UP OIL RECIRCULATING CHILLERS ............................................. 17
6.2.1 OIL REQUIREMENTS ..................................................................................................................... 17
6.2.2 CHECKLISTE FOR OCGE 31 TO OCGE 240 ....................................................................................... 17
6.3 CHECK LIST FOR COMMISSIONING GLYCOL RECIRCULATING CHILLERS ................................ 18
6.3.1 REQUIREMENTS FOR THE WATER-GLYCOL MIXTURE ........................................................................ 18
6.3.2 CHECKLIST FOR PCGEZ 08 TO PCGEZ 480 ...................................................................................... 18
6.4 OPERATING SETTINGS FOR THE ELECTRONIC CONTROLLER ................................................. 20
6.4.1 CONTROLLER TYPE ” A Ü (PCGE 11 TO PCGE 28; PCGEZ 08) ............................................................... 21
6.4.2 CONTROLLER TYPE ” B Ü (PCGE 31 TO PCGE 520; OCGE 31 TO OCGE 240; PCGEZ 37 TO PCGEZ 180) .... 22
6.4.3 CONTROLLER TYPE ” C Ü (PCGE 590 TO PCGE 3300; PCGEZ 240 TO PCGEZ 480) ................................... 22
6.5 SHUTTING DOWN THE CHILLER ........................................................................................ 23
6.5.1 SWITCHING ON/OFF IN DAILY OPERATION ..................................................................................... 23
6.5.2 TEMPORARY DECOMMISSIONING .................................................................................................. 24
6.5.3 DECOMMISSIONING FOR TRANSPORT PURPOSES ............................................................................ 24
7. MAINTENANCE ................................................................................................................... 24
7.1 MAINTENANCE OPERATIONS ............................................................................................. 24
7.2 DAILY RECORD ............................................................................................................... 25
8. DISPOSAL .......................................................................................................................... 26
9. MALFUNCTIONS/TROUBLESHOOTING ................................................................................ 26
9.1 POSSIBLE ALARM SIGNALS AND THEIR RECTIFICATION ....................................................... 27
9.1.1 CONTROLLER TYPE ” A Ü (PCGE 11 TO PCGE 28; PCGEZ 08) ............................................................... 27
9.1.2 CONTROLLER TYPE ” B Ü (PCGE 31 TO PCGE 520; OCGE 31 TO OCGE 240; PCGEZ 37 TO PCGEZ 180) ..... 28
9.1.3 CONTROLLER TYPE ” C Ü (PCGE 590 TO PCGE 3300; PCGEZ 240 TO PCGEZ 480) ................................... 30
10. FEATURES AND TECHNICAL DATA ...................................................................................... 64
10.1 TECHNICAL FEATURES ..................................................................................................... 64
10.2 PUMP AND TANK CHARACTERISTICS.................................................................................. 65
10.3 COMPONENTS WITH A WEIGHT OF MORE THAN 20 KG......................................................... 66
11. DIAGRAMS ......................................................................................................................... 67
11.1 LEGEND ......................................................................................................................... 67
11.2 WIRING DIAGRAM ........................................................................................................... 69
11.3 COOLING “ HYDRAULIC DIAGRAM ..................................................................................... 82
12. REGULATION ON PRESSURE EQUIPMENT ........................................................................... 93
13. DECLARATION OF CONFORMITY......................................................................................... 94
14. PROGRAMMED MAINTENANCE REGISTER ......................................................................... 945
15. INDIVIDUAL SPECIFICATION........................................................................................... 956