Napoleon Condo Pack, Инструкция по установке и эксплуатации

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20
IOM
IOM
W415-2288 / 08.29.2019
H68.3.5
Caulk seal around
Sleeve and
O U T S I D E wall
Wall Sleeve
1/4” gap for low
expanding foam
1/4” gap for low
expanding foam
low expanding
insulation foam
Caulk seal around
Sleeve and
I N S I D E wall
O U T S I D E I N S I D E
14
CARE MUST BE TAKEN NOT TO PLUG THE DRAIN
OPENINGS IN THE BASE PANEL.
IMPORTANT
!
!
13.
After wall construction has been completed make sure to
completely fi ll the space between the wall sleeve and the
wall with Low Expanding Insulation Foam (FIG. 13 and
FIG 14).
Wait 8 hours minimum for foam to cure.
a. Caulk and seal all seams and openings between
the wall sleeve and the fi nished exterior and interior
walls (FIG 14). Seal the spaces using non-hardening
caulking compound. All seals must be weather tight
to prevent entrance of air, moisture and water into the
building.
b. The wall opening across the top and bottom of the Wall
Sleeve could be fl ashed if required (FIG 8).
c. All unused holes need to be sealed.
d. Prepare the Condo Pack unit for installation. For unit
support guides refer to
“Unit Support” section
.
12.
To install Wall Sleeve into the wall opening:
With drain holes facing outside, position the sleeve towards
the wall until the support brackets are set on wall edge.
a. Leave ¼ “ space in between the wall and
the wall sleeve for insulating with Low
Expanding Insulation Foam (FIG 13).
Ensure parallel position between Wall
Sleeve and wall opening. Wall Sleeve must
be square for the Condo Pack to slide into it.
b. Attach Wall Sleeve to the building:
• Secure the support brackets to the wall
using fi ve screw holes on each side.
• Secure side panels into the structural wall
using fasteners.
SLEEVE MUST BE FASTENED TO THE STRUCTURAL
WALL AND NOT TO THE FINISHED WALL.
MASONRY WALLS MUST HAVE A LINTEL TO
SUPPORT THE WALL, AS PER NATIONAL AND
LOCAL BUILDING CODES.
IMPORTANT
!
!
1/4” GAP
1/4” GAP
in between the wall
and the wall sleeve
wall sleeve
wall
stud
Leave ¼ “ space in between the wall and the wall sleeve
for insulating with Low Expanding Insulation Foam.
13
4.4.3 Sealing: Wall Sleeve and Construction Wall
H68.3.5
Wall Sleeve
Inside Wall
Outside Wall
29”
MIN
2” MIN
WID
TH
Support
Platform
** MIN Supp
ort
Pla
tform Depth
LE
VEL
16”
MI
N
More than 18” will obstruct
the access to the unit
through the side panel.
8” MIN
Return A
ir
MIN 8”x16”
18”
MAX
** Minimum platform depth
must allow installation of
return air duct with minimum
inside cross section of 8" x 16".
Retur
n A
ir Opening
24 1/8”
x 8 1/4”
DO NOT OPERATE THE FURNACE FOR PROLONGED
PERIODS OF TIME WITHOUT AN AIR FILTER. A ALWAYS
WEAR SAFETY GLASSES WHEN WORKING WITH
TOOLS! OVER-TIGHTENING THE SCREWS MAY STRIP
THE RETAINING HOLES. READ ALL OF THE ASSEMBLY
INSTRUCTIONS STEPS BEFORE PROCEEDING.
CAUTION
! !
The wall sleeve is not intended as the sole support for
the unit. Therefore, additional support must be provided
by a rigid structure that bears the weight of the unit and
provides an interface for “return air” ducting.
In certain jurisdiction, combustible material is not
allowed to be exposed to return air. For those
municipalities, a support structure can be constructed
using either OPTION 2 or OPTION 3 concepts as per
the material availability.
a. Carefully measure the unit and choose a strong
building material for the support structure.
b. The unit should be additionally supported for
leveling purposes.
• First, the supporting platform must be built, see
(FIG. 15). It can be constructed of plywood and
framing lumber. FIG. 16 is showing alignment of the
platform top with the base panel of the wall sleeve.
Before building support structure,
consider the following:
Support Structure Construction OPTIONS:
OPTION 1
(As per fi gure 15, 16):
15
B
B
B
Wall Sleeve
Wall Sleeve
Base Panel
Platform Top
B
B
These surfaces should be level
16” MIN
8”
MIN
16
• Minimum height of platform = 8”
• Recommended platform width = 29”
• **Recommended platform depth = to allow
installation of return air duct with minimum inside
cross section of 8” x 16”. Refer to FIG. 15 and 16.
OPTION 2:
Step 1: Construct a three sided box or a two sided frame
to suffi ciently support Condo Pack weight (Fig 16A).
An optional rectangular
plywood with 9” x 25”
opening can be mounted
on this structure for
additional support.
Step 2: install a metal
return ducting with 24 1/8”
x 8 1/4” connection to
the unit with minimum 8” height.
8” MIN
16” MIN
8” MIN
16” MIN
Optional plywood board with
9”x25” opening.
Optional plywood board with
9”x25” opening.
16B
8” MIN
16” MIN
8” MIN
16” MIN
Optional plywood board with
9”x25” opening.
Optional plywood board with
9”x25” opening.
16A
OPTION 3:
Step 1: Construct a three sided or two sided wooden
frame to suffi ciently
support Condo Pack
weight (Fig 16B).
An optional rectangular
plywood with 9” x 25”
opening can be mounted
on this structure for an
additional support.
Step 2: install a metal return ducting with 24 1/8” x
8 1/4” connection to the unit with minimum 8” height.