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00-02-1167

2018-09-18

Section 40

PowerCore

MGC1000 Generator Control Panel

Operations Manual

In order to consistently bring you the highest quality, full-featured products, we reserve the right to change our

specifications and designs at any time.

Содержание PowerCore MGC1000

Страница 1: ...8 Section 40 PowerCore MGC1000GeneratorControlPanel OperationsManual In order to consistently bring you the highest quality full featured products we reserve the right to change our specifications and...

Страница 2: ...this product before installation for any damage during shipping is recommended Disconnect all electrical power to the machine Failure to disconnect all electrical power connections before welding can...

Страница 3: ...in close proximity to the machine s being controlled as they may commence operation suddenly and without warning LENS CLEANING PROCEDURES The lens on the MGC1000 is composed of Polycarbonate materials...

Страница 4: ...Software Release TBD Section 40 4 00 02 1167 2018 09 18 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 5: ...cal Engine Setup 13 J1939 Electronic Engine Setup Factory Default 14 Setting to Auto Start on Clock 15 Setting up to Stop the Engine from Utilizing the Countdown Timer 15 Screen Examples 15 Additional...

Страница 6: ...us Register Map and CAN Parameter Map 34 Modbus Registers 34 CAN Parameter Map 39 Supplementary Information 43 Passcodes 43 PC Configuration Software 44 MPC 10 Specifications 45 Interface 45 Power Sup...

Страница 7: ...r adjusted to fit the application The following states will be executed during the auto sequence provided that the corresponding timer has not been set to 00 00 00 or the controller has not been place...

Страница 8: ...a timed state to rest the starter between cranks in case the engine did not start during the crank state False Start Check This is a non timed state that will ensure the engine stays above the crank c...

Страница 9: ...if the auto start condition is still present Auto Key Allows the operator to change from Auto to Manual or Manual to Auto Mode by pressing the key When changing from manual to auto mode a confirmation...

Страница 10: ...1 High 3482 Figure 3 Enter Passcode The password will be entered left to right Utilize the up and down arrows and press the Enter button after each correct number Entering this password will allow ful...

Страница 11: ...under the Menu Glossary section of this manual for a full list and definition of each setting Figure 5 Main Menu page 2 Advanced Engine Settings The Advanced Engine Settings menu allows the operator t...

Страница 12: ...add a countdown timer scheduled start stop times and an engine exercise timer All Start Stop timers only work when the controller is set to auto mode The countdown timer allows for the operator to se...

Страница 13: ...ions Defined There are two automatic start stop types in the MGC1000 Each is detailed below Single Contact Start Stop commonly known as a contact from a transfer switch The Single Contact Start Stop o...

Страница 14: ...is made in Engine Emission menu press Enter a Press down arrow to DEF Gauge Select Yes to show this gauge if needed then press Enter b Press down arrow to Percent Soot Gauge Select Yes to show this ga...

Страница 15: ...e ability to establish three different Start Stop dates and times If desired repeat steps 1 3 for subsequent Timers Setting up to Stop the Engine from Utilizing the Countdown Timer The MGC1000 will on...

Страница 16: ...ure 10 First 4 Up Screen This is the first 4 up screen displaying engine RPM oil pressure engine temperature and battery voltage If alternate parameters are desired these may be changed using the free...

Страница 17: ...ser to select the regeneration mode without accessing the menu if desired Figure 14 System Information This screen displays the Engine Manufacturer Engine Hours date day time software version number c...

Страница 18: ...d the active setting which informs the user of the relay status Figure 17 Digital Input Status These two screens will allow the operator to see what the digital input functions are set to without acce...

Страница 19: ...downs Icon Description Displays when High Exhaust System Temperature HEST is active and exhaust temperature is above normal operating condition Low diesel exhaust fluid Displays when the DEF is low Di...

Страница 20: ...ed within 40 minutes FPT DEF Level Severe Inducement Engine commanded to low idle within 30 minutes JCB Deutz Emissions Malfunction Low JCB Deutz Emissions Malfunction High JCB Catalyst Tank Level bel...

Страница 21: ...on will disappear if the fault is acknowledged and no longer active Gear Box Pressure Fuel Rate Fuel Level Pump Flow Rate Engine Oil Level Discharge Pressure Current Oil Pressure Current RPM Ambient T...

Страница 22: ...rameter Setup Low Security allows four up Page 1 and Page 2 parameters to be changed without using a PC Backlight Control Medium Security turns off disables or on enables the screen s backlight Factor...

Страница 23: ...in either Manual or Auto Mode of operation depending on the selection chosen The operator can enable Manual only and disable the choice of auto on power up Factory set to Manual Show Auto Start Confir...

Страница 24: ...while completely relying on the engine to shutdown the engine when the fault is broadcast on the CANbus When set to Controller and ECU the controller will turn off the ECU enable output when a red lam...

Страница 25: ...curity only appears if Interim Tier 4 or Tier 4 EU Stage IIIA IIIB IV is chosen allows the automatic or inhibition of after treatment regeneration and or the requesting of a regeneration Auto Inhibit...

Страница 26: ...et to 3 Crank Disconnect Speed Medium Security the speed at which the crank will disconnect barring other input parameters Factory set to 500 RPM Run To Destruct High Security this feature is used whe...

Страница 27: ...ut 3 Medium Security Factory set to Disabled Post Crank Lockout 4 High Security Factory set to Disabled Post Crank Lockout 5 High Security Factory set to Disabled Post Warm up Lockout Setup Medium Sec...

Страница 28: ...gh Oil Temp Shutdown Medium Security a shutdown will occur when the temperature reaches this set point Factory set to 225 F High Oil Temp Warning Medium Security an alarm will occur when the temperatu...

Страница 29: ...Filter Restriction Low Oil Pressure High Engine Temperature Active Medium Security B when input closes to ground it enables action of digital function B when input closes to battery positive it enabl...

Страница 30: ...Not Used DO1 B 1A Medium Security Factory set to Prestart 1 Delay DO2 B 1A Medium Security Factory set to AC Contactor DO3 B 1A Medium Security Factory set to Not Used DO4 B 1A Medium Security Factor...

Страница 31: ...tart stop timers will be ignored if they happen to overlap from the timer that starts the engine This section allows the setting of the timers to start and stop the engine There are three timers each...

Страница 32: ...ge Time Medium Security Time the operator sets for the voltage to be below the low voltage set point before an auto start is initiated Factory set to 10 minutes Exercise Running Loaded Time Medium Sec...

Страница 33: ...Passcodes High Security This menu allows the operator using the High Security passcode to see the three 4 digit passcodes for Low Medium and High security This is a visual menu only The security pass...

Страница 34: ...te will allow the operator to change values through the Modbus as a temporary modification If power is cycled to the MGC1000 the values changed via Modbus will revert back to the last value entered lo...

Страница 35: ...Reserved 15 Remote Stop SD 0 or 1 40009 Read Only Active Shutdown Status Active Fault Bit 1 Inactive Bit 0 0 Coolant Level SD 0 or 1 1 High Level SD 0 or 1 2 Low Level SD 0 or 1 3 High Flow SD 0 or 1...

Страница 36: ...Read Only J1939 Engine Exhaust Manifold Bank 1 Temperature Celsius 40026 Read Only J1939 Boost Pressure kPa 40027 Read Only J1939 Engine Fuel Temperature Celsius 40028 Read Only J1939 Engine Intercoo...

Страница 37: ...Regeneration Inhibited Due to Inhibit Switch Inhibited 1 0 or 1 1 Reserved Reserved 2 Reserved Reserved 3 Reserved Reserved 4 Reserved Reserved 5 Reserved Reserved 6 Reserved Reserved 7 Reserved Rese...

Страница 38: ...nder Overhaul Life Remaining Hours 40239 Read Only Actual Fuel Level Percent 40240 Read Write Modbus EEPROM Values Save Save 1 0 or 1 40241 Read Only Modbus EEPROM Values Saved Confirmation Saved 1 0...

Страница 39: ...troller through power cycles send PGN FFBB bit 16 a value of 1 When the controller receives this command a save occurs In order to save again FFBB bit 16 needs to be returned to a 0 before it will all...

Страница 40: ...1 Bit 16 16 Read Write Communication Engine Start Stop Auto Mode Only Stop 0 Start 1 0 or 1 FF97 1 Bit 16 16 Read Write Auto Manual Mode Manual 0 Auto 1 0 or 1 FF98 1 Bit 17 17 Read Write Manual Only...

Страница 41: ...Warn 0 or 1 25 25 Read Only High Engine Temp Warn 0 or 1 26 26 Read Only High Discharge Pressure Warn 0 or 1 27 27 Read Only Low Discharge Pressure Warn 0 or 1 28 28 Read Only High Suction Warn 0 or 1...

Страница 42: ...4 Read Only Low Gear Box Pressure SD 0 or 1 45 45 Read Only High Gear Box Pressure SD 0 or 1 46 46 Reserved Reserved Reserved 47 47 Read Only Red Lamp Status 0 or 1 48 48 Reserved Reserved Reserved 49...

Страница 43: ...default passcodes can easily be changed via the PC Configuration Software also known as PowerVision for Controllers Refer to the Glossary section of this manual to know which parameters are set to lo...

Страница 44: ...ers in the 4 up gauges screens security levels and text strings within the controller for a ready to load and go setup PowerVision for Controllers is available via download from our website forum http...

Страница 45: ...ital ground 1 Frequency supporting Magnetic Pickup 30 Hz 10 kHz 2 0 VAC 120 VAC Engine Alternator 30 Hz 10 kHz 4 5 VRMS 90 VRMS Outputs 3 Relay 1 SPDT 2 B out 2 Low side FET DC 1A 2 High side FET DC 1...

Страница 46: ...Software Release TBD Section 40 46 00 02 1167 2018 09 18 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 47: ...Software Release TBD Section 40 47 00 02 1167 2018 09 18 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 48: ......

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