Munsch MAK-32 Скачать руководство пользователя страница 9

 
 

 

 

 

MEK-32 / MAK-32 

Issue 12.2009/Rev. 02 

Page 9/20 

 

Driven by a powerful electric motor (1), the welding 
rod (2) is fed into the extruder (3) and granulated by 
the extruder screw in the process. The screw forces 
the granulate into the extruder nozzle, melting it into 
a homogeneous, completely plastified mass. As the 
molten material exits the extruder nozzle, it is 
moulded by a welding shoe (4) to the geometry of 
the weld seam to be deposited. 
  
Preheating of the base material to be joined is 
accomplished by a preheating nozzle (5) which is 
supplied from an integrated hot air unit (6). Air is 
supplied either from an external compressor or an 
on-board blower

.  

 

 
Melt and preheat temperatures are controlled 
separately. The setpoint and momentary values are 
displayed concurrently. 
 

 

The melt temperature must have reached the preset 
start interlock temperature for the startup timer to 
be activated. After the startup timer has timed out, 
the start interlock will be released and the extruder 
can be started. 

 
 

The temperature-controlled start interlock prevents 
the drive from starting if there is still unmolten 
material in the extruder, thus precluding damage to 
the unit.  

 

The output rate is variable so that the preheat 
temperature can be matched to the weld thickness. 
 
 

5  Startup and Shutoff 

 
5.1  General  
In addition to the operating instructions and the 
national and local accident prevention regulations 
applicable at the place of use, the acknowledged 
technical rules for safe and proper working practices 
must be observed. 

 

Any working practices posing a safety risk are 
prohibited. 

 

 
 
 

 

Before starting / shutting off the hand extruder, make 
sure to carefully read the instructions under section 
“Safety”. 

 

Only trained and qualified personnel may be 
assigned to the operation of the hand extruder.    
 
 
 
5.2  Preparation 

  Place the hand extruder on a firm support and 

secure it against toppling over.  

 

 

  Mount hot air hood                   

 

 

  Position handle 

Loosen handle (55) and move it to the ideal 
working position by pushing it back and forth. The 
handles of these extruder models can also be 
swivelled upward and downward, so that the 
machine can be operated by both right-handed 
and left-handed persons.  

 

  Only for MEK hand extruder with external air 

supply: 
Connect the hand extruder to the external air 
source using the hose coupling LW 13 / NM 7.2 
provided for this purpose (quick connect-
disconnect); set air rate to 300 l/min at 0.4 bar. A 
suitable controller with flow metering function is 
recommended for setting the air rate.

 

 

 

CAUTION The supply air must be clean, dry and 

free from oil and water.  

 

Never connect an external air source to a  
MAK hand extruder. 

 
 
 
 

Содержание MAK-32

Страница 1: ...erial No ______________ Article No ______________ These operating instructions contain important information to be observed for hand extruder operation and maintenance It is therefore imperative that...

Страница 2: ...NG 7 2 7 UNAUTHORIZED MODIFICATIONS AND SPARE PARTS 7 3 TRANSPORT AND STORAGE 8 3 1 TRANSPORT 8 3 2 STORAGE 8 3 3 RETURN TO MUNSCH 8 4 PRODUCT DESCRIPTION 8 4 1 APPLICATION RANGE 8 4 2 GENERAL 8 5 STA...

Страница 3: ...ed standards or parts of these standards were applied DIN EN ISO 12100 1 2004 DIN EN 13732 1 2008 DIN EN ISO 12100 2 2004 In addition the hand extruders are in accordance with the following EC directi...

Страница 4: ...failure to observe the safety instructions may lead to the forfeiture of any damages Non observance of the safety instructions may in particular involve the following risks failure of important hand e...

Страница 5: ...not less than 230 V 1 must be available at the connector of the hand extruder When using an extension cable make sure to observe the minimum conductor cross section Use extension cables with protecti...

Страница 6: ...risk of hand extruder damage When using an external air source make sure that the air supply line is adequately dimensioned CAUTION The supply air must be clean dry and free from oil and water The ha...

Страница 7: ...ction and mounting activities are performed by authorized and qualified personnel who are thoroughly familiar with the operating instructions As a rule the hand extruder must be shut off and the conne...

Страница 8: ...e place Protect the hand extruder from unauthorized access Special preservation is not required 3 3 Return to Munsch Should it become necessary to return the hand extruder to MUNSCH Kunststoff Schwei...

Страница 9: ...mperature can be matched to the weld thickness 5 Startup and Shutoff 5 1 General In addition to the operating instructions and the national and local accident prevention regulations applicable at the...

Страница 10: ...tire joint width at as low a hot air temperature as possible For larger weld seam widths a wider preheat nozzle is available as an accessory 5 3 Starting the hand extruder Observe section Safety CAUTI...

Страница 11: ...elding rod 5 4 2 Replacement and aging of welding rod If the welding rod is to be replaced make sure that any remaining rod in the hand extruder is completely removed For this purpose operate the preh...

Страница 12: ...e to switch off the heating circuits Pull mains connector Maintain the air supply of the hand extruder until the unit has completely cooled down Never use water or another coolant to accelerate the co...

Страница 13: ...MEK 32 MAK 32 Issue 12 2009 Rev 02 Page 13 20...

Страница 14: ...safety risk are prohibited Activities other than those described in this section may only be performed at the Manufacturer s workshops 6 1 Maintenance inspection of MEK MAK hand extruder CAUTION After...

Страница 15: ...MEK 32 MAK 32 Issue 12 2009 Rev 02 Page 15 20...

Страница 16: ...ture 2 3 4 8 10 18 22 14 Melt temperature below setpoint temperature 2 3 9 11 14 Extruder does not heat up 2 3 12 22 Temperature above preset range 2 3 18 19 Controller fault signal E 2 Controller fau...

Страница 17: ...voltage permissible voltage Check mains voltage Rated voltage permissible voltage Check mains voltage 1 15 Extension cable heats up Unroll cable reel Check cable cross section see also section Safety...

Страница 18: ...ol 230 V AC with speed control Extruder heating system 32 650 W 230 V 32 650 W 230 V Air preheater 2100 W 230 V 2300 W 230 V Air supply External air source Integrated air supply Air rate 300 l min at...

Страница 19: ...free from defects in materials and workmanship from the date of its first acquisition Should deficiencies resulting from defects in materials or workmanship be identified during the warranty period t...

Страница 20: ...the Purchaser may demand annulment cancellation of the contract or a price reduction reduction of compensation in lieu of remedial work In such a case the Purchaser shall not be entitled to any replac...

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