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Munch Machine CON-1204R, Руководство оператора

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2 

Table of Contents  

 

 

 

Warnings & Precautions  

3 

Introduction  

4 

Machine overview 

5 

Operator Safety  

7 

Training 

7 

Operation 

7 

Installation 

7 

  Installing Mounting Brackets  

7 

  Installing the Conveyor  

9 

  Installing the Shield Assembly  

11 

  Installing the Drive Assembly  

14 

  Installing the Motor 

15 

  Testing Conveyor Operation 

16 

Conveyor Controls 

17 

Shielding 

17 

  Shield Removal 

17 

  Shield Installation 

17 

Wipers 

18 

  Wiper Removal  

18 

  Wiper Installation 

18 

Conveyor Belts 

19 

  Conveyor Belt Removal  

19 

  Conveyor Belt Installation  

20 

  Conveyor Belt Tension  

20 

Direct Contact Surfaces 

21 

Machine Guarding 

21 

Operation  

21 

Cleaning 

22 

Maintenance 

23 

Compliance 

23 

Storage  

23 

Limited Warranty  

23 

Customer Service 

24 

Technical Specifications  

25 

 

 

 

 

 

 

 

 
 
 

Содержание CON-1204R

Страница 1: ...nveyance Conveyor 7 Right Conveyance Models CON 1204R CON 1207L CON 1207R Operator s Manual Please read the operator s manual and all included warnings carefully and make sure you fully understand the...

Страница 2: ...Installing the Motor 15 Testing Conveyor Operation 16 Conveyor Controls 17 Shielding 17 Shield Removal 17 Shield Installation 17 Wipers 18 Wiper Removal 18 Wiper Installation 18 Conveyor Belts 19 Con...

Страница 3: ...energization or startup of the equipment is controlled by unplugging the equipment from the energy source the plug must be under the exclusive control of the employee performing the servicing or maint...

Страница 4: ...ipment for the cannabis industry Our goals are to put the customer first when it comes to both sales and service We maintain a close relationship with farmers to be sure we are offering the best produ...

Страница 5: ...13 Conveyor Frame 14 Conveyor Frame Channel 15 Head Plate a Pinion Side b Drive Side 16 Belt Tension Adjustment Screw 2 17 Belt Tension Set Screws 2 18 Conveyor Mount Assembly a Mounting Brackets 2 b...

Страница 6: ...6 d M8 Coupling bolts 4 e Keyhole Plate f Motor Cog g Motor Drive Shaft 23 Motor Mount Plate 24 Drive a Drive Mount Bracket b Drive mount T Nut 60mm c Drive Mount Spacer 60mm d M8 Button Head Bolt 2...

Страница 7: ...capable of pulling body parts hair clothing gloves etc into power driven parts Use extreme caution to prevent unintended items from entering any part of the conveyor All persons operating Conveyors ne...

Страница 8: ...unting Bracket Assembly with one hand while installing the fasteners is crucial to prevent dropping the assembly and possibly causing injury 3 Insert two of the 3 8 Flathead Bolts through the chamfere...

Страница 9: ...onveyor Mount Tabs two are on each Mounting Bracket Assembly Also locate the mounting hardware four 30 mm Spacers and eight M8 Button Head Bolts The 30mm M8 T Nuts are installed in the Conveyor Frame...

Страница 10: ...ssemblies Drive Shaft orientation when installed Conveyor 4 right side of machine Conveyor 7 Left right side of machine Conveyor 7 Right left side of machine 6 Carefully remove the Conveyor from the c...

Страница 11: ...lation of these fasteners happen in upcoming steps Installing the Shield Assembly Parts Needed Shield Assembly 1 Loosen but do not remove the three Thumb Screws female that are installed on the Convey...

Страница 12: ...nveyor Frame The Thumb Screws will apply pressure and hold the Shield Assembly in place If the Lower Shield notches do not align with the Conveyor Mount Tabs preventing easy installation some adjustme...

Страница 13: ...onveyor Mount Bracket M8 Button Head Bolts to 4 5ft lb 6Nm 11 Loosen the Pivot Thumb Screw do not remove and pull the assembly away from the machine and allow it to pivot down into the near vertical p...

Страница 14: ...pre installed within the Conveyor Frame Channel in the center of this slot If the 60mm M8 Drive Mount T Nut has shifted position it may be necessary to lift the Shield Assembly to slide this T Nut int...

Страница 15: ...Coupling Cog on the conveyor 3 Passing the cord below the conveyor bring the motor up to the Drive Shaft on the back side of the conveyor Installed on the motor assembly is a Keyhole Plate which will...

Страница 16: ...tion See Above 6 Tighten the four M8 Coupling Bolts to 7 38 ft lb 10 Nm Testing Conveyor Operation WARNING Keep all shields guards and safety devices installed and in proper working order at all times...

Страница 17: ...way from the machine Pull equally from the middle of the conveyor to prevent binding Retighten the Pivot Bracket Thumb Screws with the Conveyor in the horizontal position but pulled away from the mach...

Страница 18: ...ocess the Wipers are a wear part over time the wipers will need to be replaced to maintain proper function Wiper Removal 1 With the Shield Assembly removed from the machine and sitting on a flat surfa...

Страница 19: ...forming the servicing or maintenance 4 Remove the Shield Assembly and set aside 5 Locate the Pinion side of the Conveyor Frame located on the opposite end of the conveyor from the Motor 6 On the pinio...

Страница 20: ...should seat within the highest and lowest edges of the Conveyor Frame sides 5 After smooth travel of the belt is verified lay both ends together on the flat Conveyor Frame This process is easiest in...

Страница 21: ...step 5 and repeat the process until the Conveyor Belt has smooth straight travel 7 Reinstall the Shielding and test for proper operation of the Conveyor Direct Contact Surfaces The food grade stainles...

Страница 22: ...r and Machine powered off remove the Shielding Cleaning can be done with the conveyor in the horizontal or tilted position Use 70 alcohol in a spray bottle to spray down belt Shield Wipers and Conveyo...

Страница 23: ...d to keep a spare Spider on hand at all times CAUTION Do not run the machine without a complete Coupler assembly Wipers Wipers are a wear part over time the wipers will need to be replaced to maintain...

Страница 24: ...s belts wipers bearings or coupler wear etc unauthorized modifications or alterations improper use improper maintenance accident misuse negligence damage or if the Product is used for a purpose for wh...

Страница 25: ...g Length 60 Conveyor 4 Listing CE EMC UL CSA Manufactured in accordance with RoHS Noise Level 70dB at full operating speed Conveyance Direction Right Belt Material PVC FDA Approved Conveyance Length 4...

Страница 26: ...nveyor Belt Width 8 Shield Width 13 2 Maximum conveyor Load 40 lbs Bearings Sealed for Life Working height from Ground 41 7 Bottom of conveyor to ground 36 1 Conveyor only Weight 40 1 lbs Total convey...

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